ANSI API SPEC 10A-2010 Specification for Cements and Materials for Well Cementing (Twenty-Fourth Edition Effective June 1 2011).pdf

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1、Specification for Cements and Materials for Well CementingANSI/API SPECIFICATION 10ATWENTY-FOURTH EDITION, DECEMBER 2010EFFECTIVE DATE: JUNE 1, 2011CONTAINS API MONOGRAM ANNEX AS PART OF U.S. NATIONAL ADOPTIONREAFFIRMED, APRIL 2015ISO 10426-1:2009 (Identical), Petroleum and natural gas industriesCem

2、ents and materials for well cementingPart 1: SpecificationSpecial NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors,

3、 consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any inform

4、ation or process disclosed in this publication. Neither API nor any of APIs employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.API publications may be used by anyone desiring to do so. Every effort has been

5、 made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its

6、 use or for the violation of any authorities having jurisdiction with which this publication may conflict.API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sou

7、nd engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requ

8、irements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.All rights reserved. No part of this work may be reproduced, trans

9、lated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2010 American Petrol

10、eum InstituteAPI ForewordNothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed

11、 as insuring anyone against liability for infringement of letters patent.Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to

12、 conform to the specification. This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comme

13、nts and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the material

14、published herein should also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standa

15、rds Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005.This standard shall become effective on the date printed on the cover but may be used voluntarily from the date of distribution.Standards refere

16、nced herein may be replaced by other international or national standards that can be shown to meet or exceed the requirements of the referenced standard.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standardsapi.org

17、.This American National Standard is under the jurisdiction of the API Subcommittee 10 on Well Cements. This standard is considered identical to the English version of ISO 10426-1. ISO 10426-1 was prepared by Technical Committee ISO/TC 67, Subcommittee 3 on Drilling and completion fluids, and well ce

18、ments. This identical version includes ISO 10426-1 Technical Corrigendum, 2010.In this American National Standard, the following editorial changes have been made in the document: Annex B is regional annex added for API Monogram licensees. This standard replaces API Specification 10A, 23rd edition. i

19、iiv Contents Page Foreword vi Introduction . vii 1 Scope 1 2 Normative references 1 3 Terms and definitions . 2 4 Requirements . 3 4.1 Specification, chemical and physical requirements 3 4.2 Sampling frequency, timing of tests, and equipment 7 5 Sampling procedure 8 6 Fineness tests 8 6.1 Procedure

20、. 8 6.2 Requirements . 8 7 Preparation of slurry for free-fluid, compressive strength and thickening-time tests 8 7.1 Apparatus . 8 7.2 Procedure . 10 8 Free-fluid test (formerly free water) . 11 8.1 Apparatus . 11 8.2 Calibration 15 8.3 Procedure . 16 8.4 Calculation of percent free fluid 16 8.5 Ac

21、ceptance requirements 17 9 Compressive strength tests . 17 9.1 Apparatus . 17 9.2 Procedure . 18 9.3 Test procedure (after ASTM C109/C109M) 20 9.4 Compressive strength acceptance criteria . 20 10 Thickening-time tests 21 10.1 Apparatus . 21 10.2 Calibration 27 10.3 Procedure . 29 10.4 Thickening tim

22、e and consistency 31 10.5 Specification acceptance requirements 31 11 Marking . 32 12 Packing . 32 13 Bentonite 32 Annex A (informative) Calibration procedures for thermocouples, temperature measuring systems, and controllers . 33 Annex B (informative) Use of the API Monogram by Licensees 35 Bibliog

23、raphy 38 vi Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject f

24、or which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on

25、 all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees a

26、re circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held

27、responsible for identifying any or all such patent rights. ISO 10426-1 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 3, Drilling and completion fluids, and well cements. This third

28、edition cancels and replaces the second edition (ISO 10426-1:2005), which has been technically revised. ISO 10426 consists of the following parts, under the general title Petroleum and natural gas industries Cements and materials for well cementing: Part 1: Specification Part 2:Testing of well cemen

29、ts Part 3: Testing of deepwater well cement formulations Part 4: Preparation and testing of foamed cement slurries at atmospheric pressure Part 5: Determination of shrinkage and expansion of well cement formulations at atmospheric pressure Part 6: Methods for determining the static gel strength of c

30、ement formulations vii Introduction This part of ISO 10426 is based on ISO 10426-1:2005 with the intent that the 24th edition of API Spec 10A will be identical to this part of ISO 10426. It is necessary that users of this part of ISO 10426 be aware that further or differing requirements can be requi

31、red for individual applications. This part of ISO 10426 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly applicable where there is innovative or developing techn

32、ology. Where an alternative is offered, it is the responsibility of the vendor to identify any variations from this part of ISO 10426 and provide details. In this part of ISO 10426, where practical, US Customary (USC) or other units are included in brackets for information. The units do not necessar

33、ily represent a direct conversion of SI to USC units, or USC to SI. Consideration has been given to the precision of the instrument making the measurement. For example, thermometers are typically marked in 1 increments, thus temperature values have been rounded to the nearest degree. In this part of

34、 ISO 10426, calibrating an instrument refers to assuring the accuracy of the measurement. Accuracy is the degree of conformity of a measurement of a quantity to its actual or true value. Accuracy is related to precision, or reproducibility, of a measurement. Precision is the degree to which further

35、measurements or calculations will show the same or similar results. Precision is characterized in terms of the standard deviation of the measurement. The results of calculations or a measurement can be accurate, but not precise, precise but not accurate, neither or both. A result is valid if it is b

36、oth accurate and precise. API Specification 10A/ISO 10426-11 Petroleum and natural gas industries Cements and materials for well cementing Part 1: Specification 1 Scope This part of ISO 10426 specifies requirements and gives recommendations for six classes of well cements, including their chemical a

37、nd physical requirements and procedures for physical testing. This part of ISO 10426 is applicable to well cement classes A, B, C and D, which are the products obtained by grinding Portland cement clinker and, if needed, calcium sulfate as an interground additive. Processing additives can be used in

38、 the manufacture of cement of these classes. Suitable set-modifying agents can be interground or blended during manufacture of class D cement. This part of ISO 10426 is also applicable to well cement classes G and H, which are the products obtained by grinding clinker with no additives other than on

39、e or more forms of calcium sulfate, water or chemical additives as required for chromium (VI) reduction. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the

40、 latest edition of the referenced document (including any amendments) applies. ISO 3310-1, Test sieves Technical requirements and testing Part 1: Test sieves of metal wire cloth ISO 13500, Petroleum and natural gas industries Drilling fluid materials Specifications and tests ISO 24450, Laboratory gl

41、assware Wide-necked boiling flasks ASTM C109/C109M, Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or 50-mm Cube Specimens) ASTM C114, Standard Test Methods for Chemical Analysis of Hydraulic Cement ASTM C115, Standard Test Method for Fineness of Portland Ceme

42、nt by the Turbidimeter ASTM C183, Standard Practice for Sampling and the Amount of Testing of Hydraulic Cement ASTM C204, Standard Test Methods for Fineness of Hydraulic Cement by Air-Permeability Apparatus ASTM C465, Standard Specification for Processing Additions for Use in the Manufacture of Hydr

43、aulic Cements ASTM E11, Standard Specification for Wire Cloth and Sieves for Testing Purposes ASTM E1404-94(2008), Standard Specification for Laboratory Glass Conical Flasks 2 CEMENTS AND MATERIALS FOR WELL CEMENTINGPART 1: SPECIFICATION EN 196-1, Methods of testing cement Part 1: Determination of s

44、trength EN 196-2, Methods of testing cement Part 2: Chemical analysis of cement EN 196-6, Methods of testing cement Part 6: Determination of fineness EN 196-7, Methods of testing cement Part 7: Methods of taking and preparing samples of cement 3 Terms and definitions For the purposes of this documen

45、t, the following terms and definitions apply. 3.1 additive material added to a cement slurry to modify or enhance some desired property NOTE Properties that are commonly modified include setting time (by use of retarders or accelerators), fluid loss, viscosity, etc. 3.2 atmospheric pressure consisto

46、meter device used for stirring and conditioning the cement slurry NOTE The device is not intended to measure thickening time. 3.3 Bearden unit of consistency Bcmeasure of the consistency of a cement slurry when determined on a pressurized consistometer 3.4 cement Portland cement ground clinker gener

47、ally consisting of hydraulic calcium silicates and aluminates and usually containing one or more forms of calcium sulfate as an interground additive 3.5 cement class designation achieved under the ISO system for classification of well cement according to its intended use 3.6 cement grade designation

48、 achieved under the ISO system for denoting the sulfate resistance of a particular cement 3.7 cement blend mixture of dry cement and other dry materials 3.8 clinker fused materials produced in the kiln during cement manufacturing that are interground with calcium sulfate to make cement API SPECIFICA

49、TION 10A/ISO 10426-1 3 3.9 compressive strength force per unit area required to cause a set cement sample to fail under compression 3.10 consistometer device used to measure the thickening time of a cement slurry under temperature and under pressure 3.11 filtrate liquid that is forced out of a cement slurry during a fluid loss test 3.12 free fluid coloured or colourless liquid that separates from a cement slurry under static conditions 3.13 slurry container slurry cup container in an atmospheric or pressurized consistometer used to hold the slurry f