ANSI API RP 7G-2-2009 Recommended Practice for Inspection and Classification of Used Drill Stem Elements (First Edition ERTA 1 October 2009).pdf

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1、Recommended Practice for Inspection and Classification of Used Drill Stem ElementsANSI/API RECOMMENDED PRACTICE 7G-2FIRST EDITION, AUGUST 2009ERRATA 1: OCTOBER 2009REAFFIRMED, APRIL 2015ISO 10407-2:2008 (Identical), Petroleum and natural gas industriesRotary drilling equipmentPart 2: Inspection and

2、classification of used drill stem elementsSpecial NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, com

3、mittees, or other assignees make anywarranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of theinformation contained herein, or assume any liability or responsibility for any use, or the results of such use, of anyinformation or process dis

4、closed in this publication. Neither API nor any of APIs employees, subcontractors,consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.Classified areas may vary depending on the location, conditions, equipment, and substances involved

5、in any givensituation. Users of this recommended practice (RP) should consult with the appropriate authorities having jurisdiction.Users of this RP should not rely exclusively on the information contained in this document. Sound business, scientific,engineering, and safety judgment should be used in

6、 employing the information contained herein. API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure theaccuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, orguarantee in connection

7、with this publication and hereby expressly disclaims any liability or responsibility for loss ordamage resulting from its use or for the violation of any authorities having jurisdiction with which this publication mayconflict.API publications are published to facilitate the broad availability of pro

8、ven, sound engineering and operatingpractices. These publications are not intended to obviate the need for applying sound engineering judgmentregarding when and where these publications should be utilized. The formulation and publication of API publicationsis not intended in any way to inhibit anyon

9、e from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standardis solely responsible for complying with all the applicable requirements of that standard. API does not represent,warrant, or guarantee that such products d

10、o in fact conform to the applicable API standard.All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Con

11、tact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2009 American Petroleum InstituteAPI ForewordNothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for themanufacture, sale, or use of any method,

12、apparatus, or product covered by letters patent. Neither should anythingcontained in the publication be construed as insuring anyone against liability for infringement of letters patent.Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.Shoul

13、d: As used in a standard, “should” denotes a recommendation or that which is advised but not required in orderto conform to the specification. The bar notations in the margins identify parts of this standard that have been changed from the previous edition.While efforts have been made to ensure the

14、accuracy of the notations, the user of this standard is responsible forrecognizing any differences between this and the previous edition.This document was produced under API standardization procedures that ensure appropriate notification andparticipation in the developmental process and is designate

15、d as an API standard. Questions concerning theinterpretation of the content of this publication or comments and questions concerning the procedures under whichthis publication was developed should be directed in writing to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Wa

16、shington, DC 20005. Requests for permission to reproduce or translate all or any partof the material published herein should also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of up to two years

17、 may be added to this review cycle. Status of the publication can be ascertained from theAPI Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be

18、submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiiii Contents Page API Foreword ii Foreword vi Introduction . vii 1 Scope 1 2 Normative references 1 3 Terms and definitions . 2 4 Symbols and abbreviated terms 8 4.1 Symbols 8 4.2 Abbreviated terms

19、 . 9 5 Conformance 10 5.1 Basis for inspection 10 5.2 Repeatability of results . 11 5.3 Ordering information . 11 6 Quality assurance 11 6.1 General . 11 6.2 Standardization and operating procedures 11 6.3 Equipment description 12 6.4 Personnel qualification . 12 6.5 Dynamic test data demonstrating

20、the system capabilities for detecting the reference indicators 12 6.6 Reports . 12 7 Qualification of inspection personnel . 12 7.1 General . 12 7.2 Written procedure 12 7.3 Qualification responsibility and requirements . 13 7.4 Training programmes 13 7.5 Examinations . 13 7.6 Experience 13 7.7 Re-q

21、ualification 13 7.8 Documentation. 14 7.9 NDT personnel certification 14 8 General inspection procedures 14 8.1 General . 14 8.2 Owner/operator work site requirements for quality inspection 14 8.3 Documents at job site . 14 8.4 Pre-inspection procedures . 15 8.5 Drill-pipe and tool-joint classificat

22、ion markings 15 8.6 Post-inspection procedures . 16 9 General non-destructive inspection method requirements 19 9.1 General . 19 9.2 Equipment 19 9.3 Illumination . 20 9.4 Magnetic-particle-inspection equipment 21 9.5 Ultrasonic . 23 9.6 Electromagnetic inspection units 24 10 Drill stem element insp

23、ection and classification . 24 10.1 Pipe body Full-length visual inspection . 24 iv 10.2 Drill body Outside diameter gauging . 25 10.3 Pipe body Ultrasonic wall-thickness gauging . 27 10.4 Pipe body Full-length electromagnetic inspection (EMI) . 29 10.5 Pipe body Full-length ultrasonic transverse an

24、d wall thickness 31 10.6 Pipe body Full-length ultrasonic transverse, wall thickness and longitudinal inspection 34 10.7 Drill-pipe body External magnetic-particle inspection of the critical area . 37 10.8 Drill-pipe body Bi-directional external magnetic-particle inspection of the critical area . 40

25、 10.9 Pipe body Full-length wall-loss inspection . 43 10.10 Pipe body Ultrasonic inspection of the critical area 45 10.11 Pipe body Calculation of cross-sectional area . 49 10.12 Pipe body Document review (traceability) . 50 10.13 Pipe body Evaluation and classification . 50 10.14 Tool joints 55 10.

26、15 Tool joints Check for box swell and pin stretch . 60 10.16 Repair of rejected tool joints . 61 10.17 Tool joints Check tool-joint pin and box outside diameter and eccentric wear 61 10.18 Tool joints Measure tool-joint pin and box outside diameter and check for eccentric wear . 64 10.19 Tool joint

27、s Check tool-joint pin and box tong space . 65 10.20 Tool joints Measure tool-joint pin and box tong space 66 10.21 Tool joint Magnetic-particle inspection of the pin threads 67 10.22 Tool joint Magnetic-particle inspection of box threads . 69 10.23 Tool joints Measure tool-joint pin inside diameter

28、 . 70 10.24 Magnetic-particle inspection of the connection OD for heat-check cracking 71 10.25 Bi-directional wet magnetic-particle inspection of the connection OD for heat-check cracking72 10.26 Tool joints Measure the tool-joint counterbore depth, pin-base length and seal width . 76 10.27 BHA conn

29、ection Visual inspection of bevels, seals, threads and stress-relief features 77 10.28 BHA Measure box outside diameter, pin inside diameter, counterbore diameter and benchmark location if a benchmark is present . 80 10.29 BHA Check bevel diameter . 82 10.30 BHA Measure bevel diameter 83 10.31 BHA M

30、agnetic-particle inspection of the pin and box threads . 84 10.32 BHA connection Liquid-penetrant inspection of the pin and box threads 86 10.33 BHA Dimensional measurement of stress-relief features 88 10.34 Length measurements of the counterbore, pin and pin neck 90 10.35 Drill collar Visual full-l

31、ength OD and ID, markings, fish-neck length and tong space 91 10.36 Drill-collar elevator groove and slip-recess magnetic-particle inspection . 92 10.37 Drill-collar elevator-groove and slip-recess measurement 95 10.38 Subs (full-length visual OD and ID), fish-neck length, section-change radius and

32、markings 96 10.39 Float-bore recess measurements . 97 10.40 Magnetic-particle inspection of subs Full-length, internal and external 99 10.41 HWDP Visual full-length OD and ID, markings and tong space 101 10.42 Visual inspection and wear pattern report for kelly 102 10.43 Magnetic-particle evaluation

33、 of critical areas on kellys . 104 10.44 Magnetic-particle evaluation, full length, of the drive section on kellys 104 10.45 Stabilizer (full-length visual OD and ID), fish-neck length, blade condition, ring gauge and markings 104 10.46 Magnetic-particle inspection of the base of stabilizer blades f

34、or cracking 106 10.47 Function test . 108 10.48 Bi-directional, wet magnetic-particle inspection of the base of stabilizer blade for cracking . 109 10.49 Visual inspection of jars (drilling and fishing), accelerators and shock subs . 112 10.50 Maintenance review 113 10.51 Dimensional measurement of

35、wear areas as specified by OEM requirements 113 10.52 Original equipment manufacturer designated testing for used equipment . 114 10.53 MWD/LWD Visual, full-length OD and ID, and markings, including visual inspection of hard-banding and coatings 114 10.54 Motors and turbines Visual, full-length OD a

36、nd ID and markings, including visual inspection of hard-banding and coatings 116 10.55 Reamers, scrapers, and hole openers Visual, full-length OD and ID and markings, including visual inspection of hard-banding and coatings 117 10.56 Rotary steerable Visual, full-length OD and ID and markings, inclu

37、ding visual inspection of hard-banding . 118 v 10.57 Full-length drift 119 10.58 Proprietary equipment inspection . 120 10.59 Hard-banding inspection 121 10.60 Transverse magnetic-particle inspection of tool-joint OD and ID under the pin threads 124 10.61 Drill-pipe body Internal magnetic-particle i

38、nspection of the critical area . 126 10.62 Drill-pipe body Bi-directional, internal magnetic-particle inspection of the critical area 128 10.63 API external upset-thread connection inspection 130 Annex A (normative) Original equipment manufacturer (OEM) requirements . 132 Annex B (normative) Require

39、d and additional inspections by product and class of service 134 Annex C (normative) SI units . 144 Annex D (informative) USC units . 173 Annex E (informative) Inspection-level guidelines 202 Annex F (informative) Proprietary drill stem connection inspection . 206 Annex G (informative) Used work-str

40、ing tubing proprietary-connection thread inspection 211 Bibliography 213 vi Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO

41、technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates clo

42、sely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Dra

43、ft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this docu

44、ment may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10407-2 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC

45、4, Drilling and production equipment. This first edition of ISO 10407-2, together with ISO 10407-1, replaces ISO 10407:1993, which will be cancelled when both ISO 10407-1 and ISO 10407-2 have been published and which has been technically revised. ISO 10407 consists of the following parts, under the

46、general title Petroleum and natural gas industries Rotary drilling equipment: Part 2: Inspection and classification of used drill stem elements A Part 1, dealing with drill stem design and operating limits, is under development. vii Introduction Users of this International Standard should be aware t

47、hat further or differing requirements can be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly app

48、licable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. This International Standard shall become effective on the date printed on the cover but may be used voluntarily

49、 from the date of distribution. This International Standard includes provisions of various natures. These are identified by the use of certain verbal forms: SHALL is used to indicate that a provision is MANDATORY; SHOULD is used to indicate that a provision is not mandatory, but RECOMMENDED as good practice; MAY is used to indicate that a provision is OPTIONAL; CAN is used to indicate a POSSIBILITY. API Recommended Practice 7G-2/ISO 10407-2 1 Petroleum and natural gas industries Rotary drilling equipment P