ISO 13623-2017 Petroleum and natural gas industries - Pipeline transportation systems《石油和天然气工业 管道输送系统》.pdf

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1、 ISO 2017 Petroleum and natural gas industries Pipeline transportation systems Industries du ptrole et du gaz naturel Systmes de transport par conduites INTERNATIONAL STANDARD ISO 13623 Third edition 2017-09 Reference number ISO 13623:2017(E) ISO 13623:2017(E)ii ISO 2017 All rights reserved COPYRIGH

2、T PROTECTED DOCUMENT ISO 2017, Published in Switzerland All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, witho

3、ut prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Ch. de Blandonnet 8 CP 401 CH-1214 Vernier, Geneva, Switzerland Tel. +41 22 749 01 11 Fax +41 22 749 09 47 copyrightiso.org www.iso.

4、org ISO 13623:2017(E)Foreword viii Introduction ix 1 Scope . 1 2 Normative references 3 3 T erms, definitions and s ymbols 4 3.1 Terms and definitions . 4 3.2 Symbols . 6 4 General 7 4.1 Health, safety and the environment 7 4.2 Competence assurance 7 4.3 Compliance . 7 4.4 Records 7 5 Pipeline syste

5、m design . 7 5.1 System definition 7 5.2 Categorization of fluids 8 5.3 Hydraulic analysis 8 5.4 Pressure control and overpressure protection . 8 5.5 Requirements for operation and maintenance . 9 5.6 Public safety and protection of the environment 9 6 Design of pipeline and primary piping . 9 6.1 D

6、esign principles . 9 6.2 Route selection .10 6.2.1 Considerations 10 6.2.2 Surveys On-land pipelines .11 6.2.3 Surveys Offshore pipelines .11 6.3 Loads . 12 6.3.1 General.12 6.3.2 Functional loads 12 6.3.3 Environmental loads .13 6.3.4 Construction loads 14 6.3.5 Accidental loads .14 6.3.6 Combinati

7、on of loads 14 6.4 Strength requirements 15 6.4.1 Calculation of stresses 15 6.4.2 Strength criteria 16 6.5 Stability .19 6.6 Pipeline spanning 20 6.7 Pressure test requirements .20 6.7.1 General.20 6.7.2 Test medium .20 6.7.3 Pressure levels and test durations.21 6.7.4 Acceptance criteria .21 6.8 O

8、ther activities .21 6.8.1 Activities by others .21 6.8.2 Pipeline cover 22 6.9 Crossings and encroachments 23 6.9.1 Consultations with authorities .23 6.9.2 Roads .23 6.9.3 Railways 23 6.9.4 Waterways and landfalls 23 6.9.5 Pipeline/cable crossings 23 6.9.6 Pipeline bridge crossings 24 ISO 2017 All

9、rights reserved iii Contents Page ISO 13623:2017(E)6.9.7 Sleeved or cased crossings .24 6.10 Adverse ground and seabed conditions .24 6.11 Section isolation valves .24 6.12 Integrity monitoring24 6.13 Design for pigging 24 6.14 Fabricated components 25 6.14.1 Welded branch connections 25 6.14.2 Spec

10、ial components fabricated by welding .25 6.14.3 Extruded outlets 25 6.14.4 Pig traps 26 6.14.5 Slug catchers .26 6.14.6 Fabricated assemblies 26 6.15 Attachment of supports or anchors .26 6.16 Offshore risers 27 7 Design of stations and terminals 28 7.1 Selection of location 28 7.2 Layout 28 7.3 Sec

11、urity .28 7.4 Safety 29 7.5 Environment 29 7.6 Buildings 29 7.7 Equipment 29 7.8 Piping .29 7.8.1 Primary piping 29 7.8.2 Secondary piping 30 7.9 Emergency shutdown system .30 7.10 Electrical 30 7.11 Storage and working tankage 31 7.12 Heating and cooling stations 31 7.13 Metering and pressure contr

12、ol stations .31 7.14 Monitoring and communication systems 31 7.15 Compressor stations for on-land gas supply systems 31 8 Materials and coatings 32 8.1 General material requirements for pipelines and primary piping 32 8.1.1 Selection .32 8.1.2 Materials for sour service .32 8.1.3 Consistency of requ

13、irements 32 8.1.4 Chemical composition 32 8.1.5 Brittle fracture toughness .33 8.1.6 Shear-fracture toughness 33 8.1.7 Higher-temperature service33 8.1.8 Properties after forming and heat treatment 33 8.1.9 Production qualification programmes .34 8.1.10 Marking .34 8.1.11 Inspection documents 34 8.1

14、.12 Specifications .34 8.1.13 Reuse of components 34 8.1.14 Records 34 8.2 Line pipe 35 8.2.1 Carbon steel pipe 35 8.2.2 Stainless steel and non-ferrous metallic pipe 35 8.2.3 Carbon steel pipe with stainless steel or non-ferrous metallic layer 35 8.3 Components other than pipe .35 8.3.1 Flanged con

15、nections 35 8.3.2 Bends made from pipe .35 8.3.3 Fittings .36 8.3.4 Valves 36 iv ISO 2017 All rights reserved ISO 13623:2017(E)8.3.5 Fabricated isolating couplings 36 8.3.6 Other components .36 8.4 Coatings 36 8.4.1 External coatings 36 8.4.2 Internal coatings/linings .37 9 Corrosion management 37 9

16、.1 General 37 9.2 Internal corrosivity evaluation 38 9.3 Internal corrosion mitigation 39 9.3.1 Methods 39 9.3.2 Revision of design conditions 39 9.3.3 Chemical additives 39 9.3.4 Internal coatings or linings 39 9.3.5 Cleaning 40 9.4 External corrosion evaluation 40 9.5 External corrosion mitigation

17、 .41 9.5.1 Protection requirements 41 9.5.2 External coatings 41 9.5.3 Cathodic protection 42 9.6 Monitoring programmes and methods .42 9.6.1 Requirement for monitoring 42 9.6.2 Monitoring internal corrosion 42 9.6.3 Monitoring external condition 43 9.6.4 Monitoring cathodic protection .43 9.7 Evalu

18、ation of monitoring and inspection results .43 9.8 Corrosion-management documentation .43 10 Construction .43 10.1 General 43 10.1.1 Construction plan .43 10.1.2 Construction near other facilities.44 10.1.3 Plant, equipment and marine vessels .44 10.1.4 Transport and handling of materials .44 10.2 P

19、reparation of the route on-land 44 10.2.1 Site inspections 44 10.2.2 Survey and marking .44 10.2.3 Preparation of the working width .45 10.2.4 Blasting45 10.3 Preparation of the route offshore 45 10.3.1 Surveys 45 10.3.2 Seabed preparation 45 10.4 Welding and joining .45 10.4.1 Welding standard .45

20、10.4.2 Weld examination 45 10.4.3 Joining other than welding .45 10.5 Coating 46 10.5.1 Field joint coating 46 10.5.2 Coating inspection .46 10.6 Installation of on-land pipelines .46 10.6.1 Pipe stringing .46 10.6.2 Field pipe bends 46 10.6.3 Excavation .46 10.6.4 Lowering pipe47 10.6.5 Backfill .4

21、7 10.6.6 Tie-in .47 10.6.7 Reinstatement .47 10.6.8 Crossings 47 10.6.9 Markings 48 ISO 2017 All rights reserved v ISO 13623:2017(E)10.7 Installation of offshore pipelines .48 10.7.1 Marine operations .48 10.7.2 Survey and positioning systems 49 10.7.3 Pipe laying 49 10.7.4 Landfalls .49 10.7.5 Tren

22、ching 50 10.7.6 Backfilling .50 10.7.7 Crossings of other pipelines and cables 50 10.7.8 Spans .50 10.7.9 Tie-ins .50 10.8 Cleaning and gauging50 10.9 As-built surveys .51 10.10 Construction records 51 11 Testing 51 11.1 General 51 11.2 Safety 51 11.3 Procedures .52 11.3.1 Written procedures 52 11.3

23、.2 Communications .52 11.3.3 Water quality 52 11.3.4 Inhibitors and additives 52 11.3.5 Filling rate .52 11.3.6 Air content 53 11.3.7 Temperature stabilization 53 11.3.8 Temperature effects and correlations 53 11.3.9 Leak-finding 53 11.4 Acceptance criteria .53 11.5 Tie-ins following testing 53 11.6

24、 Testing equipment 53 11.7 Test documentation and records 53 11.8 Disposal of test fluids .54 11.9 Protection following test .54 12 Pre-commissioning and commissioning .54 12.1 General 54 12.2 Cleaning and gauging procedures .55 12.3 Drying procedures 55 12.4 Functional testing of equipment and syst

25、ems 55 12.5 Documentation and records .56 12.6 Start-up procedures and introduction of transported fluid 56 13 Oper ation, maint enanc e and abandonment .56 13.1 Management .56 13.1.1 Objectives and basic requirements .56 13.1.2 Operating and maintenance plan .57 13.1.3 Operating and maintenance pro

26、cedures 57 13.1.4 Incident and emergency-response plan .57 13.1.5 Permit-to-work system .57 13.1.6 Training .58 13.1.7 Liaison 58 13.1.8 Records 59 13.2 Operations 59 13.2.1 Fluid parameter monitoring .59 13.2.2 Stations and terminals .59 13.2.3 Pigging .59 13.2.4 Decommissioning .59 13.2.5 Recommis

27、sioning .60 13.3 Maintenance .60 13.3.1 Maintenance programme 60 vi ISO 2017 All rights reserved ISO 13623:2017(E)13.3.2 Route inspection .60 13.3.3 Mechanical condition monitoring 61 13.3.4 Leak detection and surveys .62 13.3.5 Facilities, equipment and component monitoring.62 13.3.6 Pipeline and p

28、iping defects and damage 64 13.3.7 Pipeline and piping repairs and modifications .64 13.4 Changes to the design condition .66 13.4.1 Change control 66 13.4.2 Operating pressure .66 13.4.3 Service conversion 67 13.4.4 New crossings and developments67 13.4.5 Moving in-service pipelines and piping 67 1

29、3.4.6 Testing of modified pipelines and piping 67 13.4.7 Changes to location class .67 13.5 Life extension 68 13.6 Abandonment68 Annex A (informative) Records and documentation.69 Annex B (normative) Supplementary r equir ements for public safety of on-land pipelines for cat egory D and E fluids 70

30、Annex C (informative) Pipeline route selection process .75 Annex D (informative) Examples of factors for routing considerations .76 Annex E (normative) Safety evaluation of pipelines .78 Annex F (informative) Scope of procedures for operation, maintenance and emergencies .82 Bibliogr aph y .84 ISO 2

31、017 All rights reserved vii ISO 13623:2017(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each mem

32、ber body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International El

33、ectrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different type

34、s of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be

35、held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used in this document is informa

36、tion given for the convenience of users and does not constitute an endorsement. For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WT

37、O) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html. This document was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 2, Pipeline

38、transportation systems. This third edition cancels and replaces the second edition (ISO 13623:2009), which has been technically revised.viii ISO 2017 All rights reserved ISO 13623:2017(E) Introduction Significant differences exist between member countries in the areas of public safety and protection

39、 of the environment, which cannot be reconciled into a single preferred approach to pipeline transportation systems for the petroleum and natural gas industries. Reconciliation was further complicated by the existence in some member countries of legislation that establishes requirements for public s

40、afety and protection of the environment. Recognizing these differences, ISO/TC 67/SC 2 concluded that this document should allow individual countries to apply their national requirements for public safety and the protection of the environment. This document is not a design manual; rather, it is inte

41、nded for use in conjunction with sound engineering practice and judgment. This document allows the use of innovative techniques and procedures, such as reliability-based limit state design methods, providing the minimum requirements of this document are satisfied. ISO 2017 All rights reserved ix Pet

42、roleum and natural gas industries Pipeline transportation systems 1 Scope This document specifies requirements and gives recommendations for the design, materials, construction, testing, operation, maintenance and abandonment of pipeline systems used for transportation in the petroleum and natural g

43、as industries. It applies to pipeline systems on-land and offshore, connecting wells, production plants, process plants, refineries and storage facilities, including any section of a pipeline constructed within the boundaries of such facilities for the purpose of its connection. The extent of pipeli

44、ne systems covered by this document is illustrated in Figure 1. This document applies to rigid, metallic pipelines. It is not applicable for flexible pipelines or those constructed from other materials, such as glass-reinforced plastics. This document is applicable to all new pipeline systems and ca

45、n be applied to modifications made to existing ones. It is not intended that it applies retroactively to existing pipeline systems. It describes the functional requirements of pipeline systems and provides a basis for their safe design, construction, testing, operation, maintenance and abandonment.

46、INTERNATIONAL ST ANDARD ISO 13623:2017(E) ISO 2017 All rights reserved 1 ISO 13623:2017(E) Key 1 wellsite 7 tankage 2 gathering station, treatment plant or process plant 8 refinery 3 liquid 9 depot 4 gas 10 distribution 5 pump station 11 compressor station 6 valve station 12 pressure-reduction stati

47、on pipeline elements covered by this document connections with other facilities (the pipeline system should include an isolation valve at connections with other facilities and at branches) pipeline elements not covered by this document station/plant area covered by this document F i g u r e 1 E x t

48、e n t o f p i p e l i n e s y s t e m s c o v e r e d b y t h i s d o c u m e n t2 ISO 2017 All rights reserved ISO 13623:2017(E) 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For

49、dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Test method ISO 3183:2012, Petroleum and natural gas industries Steel pipe for pipeline transportation systems ISO 3977 (all parts), Gas turbines Procurement ISO 10439 (all parts), Petroleum, chemical and gas service industries Axial and centrifugal compressors and expander-compressors ISO 10474, Steel and