IEC 61508-6-2010 Functional safety of electrical electronic programmable electronic safety-related systems - Part 6 Guidelines on the application of IEC 61508-2.pdf

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1、 IEC 61508-6 Edition 2.0 2010-04 INTERNATIONAL STANDARD NORME INTERNATIONALE Functional safety of electrical/electronic/programmable electronic safety-related systems Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 Scurit fonctionnelle des systmes lectriques/lectroniques/lectron

2、iques programmables relatifs la scurit Partie 6: Lignes directrices pour lapplication de la CEI 61508-2 et de la CEI 61508-3 IEC 61508-6:2010 THIS PUBLICATION IS COPYRIGHT PROTECTED Copyright 2010 IEC, Geneva, Switzerland All rights reserved. Unless otherwise specified, no part of this publication m

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17、E Functional safety of electrical/electronic/programmable electronic safety-related systems Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 Scurit fonctionnelle des systmes lectriques/lectroniques/lectroniques programmables relatifs la scurit Partie 6: Lignes directrices pour la

18、pplication de la CEI 61508-2 et de la CEI 61508-3 INTERNATIONAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATIONALE XE ICS 25.040.40 PRICE CODE CODE PRIX ISBN 978-2-88910-529-8 Registered trademark of the International Electrotechnical Commission Marque dpose de la Commission Elec

19、trotechnique Internationale 2 61508-6 IEC:2010 CONTENTS FOREWORD.6 INTRODUCTION.8 1 Scope.10 2 Normative references .12 3 Definitions and abbreviations12 Annex A (informative) Application of IEC 61508-2 and of IEC 61508-3.13 Annex B (informative) Example of technique for evaluating probabilities of

20、hardware failure .21 Annex C (informative) Calculation of diagnostic coverage and safe failure fraction worked example76 Annex D (informative) A methodology for quantifying the effect of hardware-related common cause failures in E/E/PE systems80 Annex E (informative) Example applications of software

21、 safety integrity tables of IEC 61508-3 .95 Bibliography110 Figure 1 Overall framework of the IEC 61508 series 11 Figure A.1 Application of IEC 61508-2 .17 Figure A.2 Application of IEC 61508-2 (Figure A.1 continued)18 Figure A.3 Application of IEC 61508-3 .20 Figure B.1 Reliability Block Diagram of

22、 a whole safety loop .22 Figure B.2 Example configuration for two sensor channels.26 Figure B.3 Subsystem structure .29 Figure B.4 1oo1 physical block diagram.30 Figure B.5 1oo1 reliability block diagram31 Figure B.6 1oo2 physical block diagram.32 Figure B.7 1oo2 reliability block diagram32 Figure B

23、.8 2oo2 physical block diagram.33 Figure B.9 2oo2 reliability block diagram33 Figure B.10 1oo2D physical block diagram.33 Figure B.11 1oo2D reliability block diagram .34 Figure B.12 2oo3 physical block diagram.34 Figure B.13 2oo3 reliability block diagram35 Figure B.14 Architecture of an example for

24、 low demand mode of operation40 Figure B.15 Architecture of an example for high demand or continuous mode of operation 49 Figure B.16 Reliability block diagram of a simple whole loop with sensors organised into 2oo3 logic 51 Figure B.17 Simple fault tree equivalent to the reliability block diagram p

25、resented on Figure B.1.52 Figure B.18 Equivalence fault tree / reliability block diagram52 Figure B.19 Instantaneous unavailability U(t) of single periodically tested components 54 Figure B.20 Principle of PFD avgcalculations when using fault trees.55 61508-6 IEC:2010 3 Figure B.21 Effect of stagger

26、ing the tests 56 Figure B.22 Example of complex testing pattern 56 Figure B.23 Markov graph modelling the behaviour of a two component system 58 Figure B.24 Principle of the multiphase Markovian modelling.59 Figure B.25 Saw-tooth curve obtained by multiphase Markovian approach.60 Figure B.26 Approxi

27、mated Markovian model 60 Figure B.27 Impact of failures due to the demand itself61 Figure B.28 Modelling of the impact of test duration.61 Figure B.29 Multiphase Markovian model with both DD and DU failures.62 Figure B.30 Changing logic (2oo3 to 1oo2) instead of repairing first failure63 Figure B.31

28、 “Reliability“ Markov graphs with an absorbing state 63 Figure B.32 “Availability“ Markov graphs without absorbing states .65 Figure B.33 Petri net for modelling a single periodically tested component.66 Figure B.34 Petri net to model common cause failure and repair resources69 Figure B.35 Using rel

29、iability block diagrams to build Petri net and auxiliary Petri net for PFD and PFH calculations .70 Figure B.36 Simple Petri net for a single component with revealed failures and repairs 71 Figure B.37 Example of functional and dysfunctional modelling with a formal language.72 Figure B.38 Uncertaint

30、y propagation principle73 Figure D.1 Relationship of common cause failures to the failures of individual channels.82 Figure D.2 Implementing shock model with fault trees93 Table B.1 Terms and their ranges used in this annex (applies to 1oo1, 1oo2, 2oo2, 1oo2D, 1oo3 and 2oo3) 27 Table B.2 Average pro

31、bability of failure on demand for a proof test interval of six months and a mean time to restoration of 8 h .36 Table B.3 Average probability of failure on demand for a proof test interval of one year and mean time to restoration of 8 h.37 Table B.4 Average probability of failure on demand for a pro

32、of test interval of two years and a mean time to restoration of 8 h 38 Table B.5 Average probability of failure on demand for a proof test interval of ten years and a mean time to restoration of 8 h 39 Table B.6 Average probability of failure on demand for the sensor subsystem in the example for low

33、 demand mode of operation (one year proof test interval and 8 h MTTR) 40 Table B.7 Average probability of failure on demand for the logic subsystem in the example for low demand mode of operation (one year proof test interval and 8 h MTTR) 41 Table B.8 Average probability of failure on demand for th

34、e final element subsystem in the example for low demand mode of operation (one year proof test interval and 8 h MTTR) 41 Table B.9 Example for a non-perfect proof test 42 Table B.10 Average frequency of a dangerous failure (in high demand or continuous mode of operation) for a proof test interval of

35、 one month and a mean time to restoration of 8 h 45 4 61508-6 IEC:2010 Table B.11 Average frequency of a dangerous failure (in high demand or continuous mode of operation) for a proof test interval of three month and a mean time to restoration of 8 h 46 Table B.12 Average frequency of a dangerous fa

36、ilure (in high demand or continuous mode of operation) for a proof test interval of six month and a mean time to restoration of 8 hError! Bookmark not defined. Table B.13 Average frequency of a dangerous failure (in high demand or continuous mode of operation) for a proof test interval of one year a

37、nd a mean time to restoration of 8 hError! Bookmark not defined. Table B.14 Average frequency of a dangerous failure for the sensor subsystem in the example for high demand or continuous mode of operation (six month proof test interval and 8 h MTTR) .49 Table B.15 Average frequency of a dangerous fa

38、ilure for the logic subsystem in the example for high demand or continuous mode of operation (six month proof test interval and 8 h MTTR) .50 Table B.16 Average frequency of a dangerous failure for the final element subsystem in the example for high demand or continuous mode of operation (six month

39、proof test interval and 8 h MTTR) .50 Table C.1 Example calculations for diagnostic coverage and safe failure fraction 78 Table C.2 Diagnostic coverage and effectiveness for different elements 79 Table D.1 Scoring programmable electronics or sensors/final elements .88 Table D.2 Value of Z programmab

40、le electronics89 Table D.3 Value of Z sensors or final elements .89 Table D.4 Calculation of intor D int 90 Table D.5 Calculation of for systems with levels of redundancy greater than 1oo2 91 Table D.6 Example values for programmable electronics .92 Table E.1 Software safety requirements specificati

41、on 96 Table E.2 Software design and development software architecture design.97 Table E.3 Software design and development support tools and programming language.98 Table E.4 Software design and development detailed design .99 Table E.5 Software design and development software module testing and inte

42、gration 100 Table E.6 Programmable electronics integration (hardware and software)100 Table E.7 Software aspects of system safety validation .101 Table E.8 Modification .101 Table E.9 Software verification 102 Table E.10 Functional safety assessment 102 Table E.11 Software safety requirements specif

43、ication 104 Table E.12 Software design and development software architecture design .104 Table E.13 Software design and development support tools and programming language.105 Table E.14 Software design and development detailed design .106 Table E.15 Software design and development software module te

44、sting and integration 106 Table E.16 Programmable electronics integration (hardware and software)107 Table E.17 Software aspects of system safety validation .108 Table E.18 Modification .108 61508-6 IEC:2010 5 Table E.19 Software verification 109 Table E.20 Functional safety assessment 109 6 61508-6

45、 IEC:2010 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ FUNCTIONAL SAFETY OF ELECTRICAL/ELECTRONIC/ PROGRAMMABLE ELECTRONIC SAFETY-RELATED SYSTEMS Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 FOREWORD 1) The International Electrotechnical Commission (IEC) is a worldwide organiz

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