SAE J 2111-2015 Headlamp Cleaners.pdf

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1、 _ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising ther

2、efrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2015 SAE International All rights reserved. No part of this

3、publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-49

4、70 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/J2111_201507 SURFACE VEHICLE RECOMMENDED PRACTICE J2111 JUL2015 Issued 1998-08 R

5、evised 2015-07 Superseding J2111 SEP2010 Headlamp Cleaners RATIONALE It has long been understood that dirt has two effects: the scattering of light and the reductions of light in the more intense parts of a headlamp beam pattern. Although loss of light in intense areas is undesirable, the main conce

6、rn with the effects of dirt on headlamps is often the increases of light that can occur in the less intense areas, since those increases can result in more glare to the other road users. Water deposit provokes the same modifications of the headlamp beam pattern, but one can estimate that the aerodyn

7、amic forces eliminate the droplets quickly. This recommended practice thus concerns only the durable accumulation of solid soiling that the headlamp cleaners eliminate or reduce. In comparison to the preceding version, this standard is modified as follows: Added: Rationale Updated: 2.1.3, 5.3, 6.1.1

8、 Corrected: 3.5, 5.1.1, 5.1.2, 6.1, 7.5. 1. SCOPE This SAE Recommended Practice provides test procedures, performance requirements, and guidelines for cleaners intended for use on motor vehicles. SAE INTERNATIONAL J2111 Revised JUL2015 Page 2 of 7 2. REFERENCES 2.1 Applicable Documents The following

9、 publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and

10、Canada) or +1 724-776-4970 (outside USA), www.sae.org. SAE J387 Terminology - Motor Vehicle Lighting SAE J575 Test Methods and Equipment for Lighting Devices and Components for Use on Vehicles Less than 2032 mm in Overall Width SAE J759 Lighting Identification Code SAE J1383 Performance Requirements

11、 for Replaceable Bulb Motor Vehicle Headlamps 2.2 Related Publication The following publications are provided for information purposes only and are not a required part of this SAE Technical Report. 2.2.1 ISO Publication Available from American National Standards Institute, 25 West 43rd Street, New Y

12、ork, NY 10036-8002, Tel: 212-642-4900, www.ansi.org. ISO 32671975(e) Road vehicles - Headlamp cleaners 2.3 Other Publications ECE R45-01 Japanese Type Designation Enforcement Procedures for Devices, Art. 42, 120 Attachment 55 (MLIT Announcement 619/2002) and TRIAS 56-2003 National Standard of the Pe

13、oples Republic of China GB 21260-2007 Standards of India AIS-034 and AIS-083 Brazilian CONTRAN 227-2007 4.3.9 Australian Design Rule 75/00 Headlamp Cleaners) 2006 SAE INTERNATIONAL J2111 Revised JUL2015 Page 3 of 7 3. DEFINITIONS 3.1 HEADLAMP CLEANER A complete device with whereby the exterior light

14、 emitting surface a lowbeam and/or other road illuminating devices can be cleaned. Examples of common types are: a. Headlamp cleaner with brushes or wipers used to spread cleaning fluid over the lens surface and to remove dirt. b. Headlamp cleaner with nozzles to spread cleaning fluid over the lens

15、surface. 3.2 FLUID CONTAINER The part of the headlamp cleaner in which the cleaning fluid may be stored. 3.3 CLEANING PERIOD The period of time necessary for any specified requirements to be met. This includes any pretreatment period. 3.4 CLEANING FLUID The commercially available washer liquid recom

16、mended for use in conjunction with a headlamp cleaner. 3.5 CLEANING EFFICIENCY The percentage of the luminous intensities produced by a lamp as measured along specific test direction(s) after cleaning with respect to the values measured along those same direction(s) on the same clean lamp. 3.6 TEST

17、MIXTURE A mixture of water and polluting agents to be applied to the lamp outer lens for testing it. 4. IDENTIFICATION CODE Headlamp cleaners shall be marked in accordance with SAE J759Lighting Identification Code with HC. This designation may be placed on the fluid container, the fluid container ca

18、p, or at any other location where it can be easily read. 5. TESTS 5.1 Test Facilities and Environment 5.1.1 Testing shall be carried out in still air at an ambient temperature of 23 5 C. 5.1.2 Electrically-operated cleaners shall be operated at the voltage specified by the manufacturer, with a toler

19、ance of 0.2 V. 5.1.3 In pneumatic systems, the air pressure used to operate the headlamp cleaner shall be as specified by the manufacturer. 5.2 Equipment 5.2.1 Test fixture The headlamp(s) and headlamp cleaner shall be mounted in a test fixture reproducing the mounting attitude in the vehicle, inclu

20、ding the position of one component relative to the other, and providing the conditions necessary for normal operation of the headlamps and the cleaner. SAE INTERNATIONAL J2111 Revised JUL2015 Page 4 of 7 5.2.2 Test mixture The mixture shall be fit for applying to the lamp exterior lens by a spray gu

21、n or by brush. The mixture shall not be used more than 24 h after preparation. If applied by spray, the mixture shall be loaded into the gun less than 1 h before application 5.2.2.1 For all lamps with the outer lens in plastic material, the mixture of water and polluting agent shall consist of: a. 9

22、 parts by weight of silica sand with a particle size of 0 to 100 m corresponding to distribution shown in Table 1. (An example of such is sand W8 from Quartzwerke Gmbh, D-50226 Frechen, Germany.) b. 1 part by weight of vegetable carbon dust (beech wood - charcoal) with a particle size of 0 to 100 m.

23、 c. 0.2 parts by weight of Na CMC. (Na CMC represents the sodium salt of laboratory grade carboxymethylcellulose customarily referred to as CMC.) The Na CMC used in this mixture shall have a degree of substitution (DS) of 0.6 to 0.7 and a viscosity of 200 to 300 cP for a 2% solution at 20 C. d. 5 pa

24、rts by weight of sodium chloride (pure at 99%). e. 13 parts by weight of distilled water with conductivity smaller than 10 Siemens/cm (deionized water) f. 2 1 parts by weight of surfactant (detergent) 5.2.2.2 For all lamps with the outer lens in glass material, the mixture of water and polluting age

25、nt shall consist of: a. 9 parts by weight of silica sand with a particle size of 0 to 100 m corresponding to distribution shown in Table 1. (An example of such is sand W8 from Quartzwerke Gmbh, D-50226 Frechen, Germany. There is no current source in the United States or Canada.) b. 1 part by weight

26、of vegetable carbon dust (beechwood - charcoal) with a particle size of 0 to 100 m. c. 0.2 parts by weight of Na CMC. (Na CMC represents the sodium salt of laboratory grade carboxymethylcellulose customarily referred to as CMC.) The Na CMC used in this mixture shall have a degree of substitution (DS

27、) of 0.6 to 0.7 and a viscosity of 200 to 300 cP for a 2% solution at 20 C. d. An appropriate quantity of distilled water with a conductivity smaller than 10 Siemens/cm (deionized water) 5.2.2.3 Particle-size distribution Table 1 - Particles size distribution Particle Size (m) Particle Size Distribu

28、tion (%) 0 5 12 2 5 10 12 3 10 20 14 3 20 40 23 3 40 80 30 3 80 100 9 3 SAE INTERNATIONAL J2111 Revised JUL2015 Page 5 of 7 5.3 Test Procedures In addition to the test procedures in SAE J575, the following applies: Photometric tests shall be made with the photometer at a distance of at least 18.3 m

29、from the headlamp lens, or at least 3 m from the DRL lamp lens. The H-V axis of any given lighting function shall be taken as the horizontal and vertical planes passing, at the choice of the manufacturer of the cleaning device: - through the center of the light source of that lighting function, or -

30、 through the geometric centroid of the effective light-emitting surface of that lighting function when the lamp is in the position that corresponds to driving on a straight road in forward motion. If the headlamp cleaner mounts in front of, or on the effective light emitting surface and if it is int

31、ended for OEM applications, the photometric performance of each headlamp shall be measured first without the cleaner installed and then with the cleaner installed in its parked or normally “off” position. The device with cleaner is to be fixed throughout the environmental tests on a fixture that can

32、 be accurately relocated on a goniometer. NOTE: A lamp re-aim of 0.25 degree is permitted after the environmental tests. 5.3.1 Cleaning test 5.3.1.1 The initial illumination shall be measured according to 6.1.1 when the lamp is clean. After the device has been operated for 10 min, the dirt mixture s

33、hall be applied evenly to the entire lens surface using a spray gun or a brush. The mixture shall then be dried either by operating the device or using hot air. Repeat this procedure, if necessary, until the luminous intensity at each measured point in Table 2 has been reduced to between 20% and 10%

34、 of the initially measured value(s). 5.3.1.2 If a fluid is used for the cleaning operation, the test shall be conducted using fluid as specified by the cleaner manufacturer and/or vehicle manufacturer. If the cleaner is designed to be manually operated, the cleaning shall be accomplished within the

35、manufacturers specification for operation and cleaning period. 5.3.1.3 If a fluid is used for the cleaning operation, the test shall be conducted using fluid as specified by the cleaner manufacturer and/or vehicle manufacturer. If the cleaner is designed to be manually operated, the cleaning shall b

36、e accomplished within the manufacturers specification for operation and cleaning period. 5.3.1.4 After the device with cleaner has been returned to ambient temperature, and not later than 2 h after application of the dirt mixture the lamp shall be switched on and the cleaner shall be operated for th

37、e cleaning period specified by the manufacturer. This cleaning period shall not exceed 10 s. The cleaning fluid used for this test shall be water at 20 3 C. 5.3.1.5 During the test, the duration of the cleaning period and the mean value of the consumption of the cleaning fluid shall be recorded. 5.3

38、.1.6 After the cleaning operation, the headlamp shall be allowed to dry. The illumination shall then be measured again and the resulting values assessed as a percentage of the originally measured values 5.3.1.7 If the cleaner is designed to be automatically operated in conjunction with the low beam

39、function, it must operate through at least one cleaning period whenever, the lowbeam headlamp being already switched on, the windscreen washers are operated. SAE INTERNATIONAL J2111 Revised JUL2015 Page 6 of 7 6. PERFORMANCE REQUIREMENTS 6.1 A device with cleaner shall be subject to the vibration te

40、st, the dust test and the corrosion test of SAE J575. After completion of these tests, the device with cleaner must show no distortion, displacement, cracking, or rupture of parts (except bulb filaments, if any). Looseness of parts as evidenced by rattling heard when the device and cleaner are shake

41、n shall also constitute a failure. Cracking or rupture of parts of the device with cleaner affecting their mounting shall also constitute a failure. 6.1.1 Additional photometric test points for devices with cleaners Table 2 - Lamp with cleaner photometric test points Low Beam Test Points (deg.) High

42、 Beam Test Points (deg.) Fog lamp Test Points (deg.) Daytime Running Lamp Test Points (deg.) 1.5R0.5D(1) HV(2) 2DV(3) HV(4) 2R1.5D(1) 9R1.5D(1) 9L1.5D(1) (1) If low beam cleaning is utilized (2) If high beam cleaning is utilized (3) If fog lamp cleaning is utilized (4) If daytime running lamp cleani

43、ng is utilized If an adaptive system is provided, the photometric requirements shall apply when the vehicle is in a state that corresponds to driving on a straight road in forward motion. If an adaptive driving beam is provided, the photometric requirements shall apply when such system is deactivate

44、d. 6.2 Cleaning Efficiency After operation of the cleaner in accordance with 5.3.1.4, the photometric performance of the lighting device(s) measured at the test points shown in Table 2 shall be at least 70% of the values measured when the headlamp is clean. 6.3 Temperature Exposure The headlamp clea

45、ner shall not be functionally damaged by water, ice, or snow accumulating on the cleaner, during normal use of the vehicle, or if the cleaning fluid is frozen. Nor shall the cleaner be functionally damaged if exposed to a temperature of 35 or +80 C for 2 h. 6.4 Obstruction Limitation 6.4.1 The photo

46、metric requirement of SAE J1383 or the applicable standard shall be met in the event that any part of the headlamp cleaner comes to rest in front of the headlamp, or if any of its normal parked positions shadows part of the effective light-emitting surface of any lighting or light-signaling function

47、 present in the lamp. If during normal operation the cleaner moves in front of the illuminating surface of the lowbeam, no minimum test point, per SAE J1383 or the applicable standard, shall be lowered by more than 20% (10% if the high beam application is not integral with the low beam). In the even

48、t that any part of the headlamp cleaner comes in front of the effective light-emitting surface of a lamp, the photometric performance of said lamp should be fulfilled when the cleaner is not activated and when the lens of said lamp is perfectly clean. 6.4.2 If the headlamp cleaner is intended for no

49、n-OEM applications and if it obstructs the illuminating surface, all minimum photometric requirements, per SAE J1383 or the applicable standard shall be met in the normally “off” position. SAE INTERNATIONAL J2111 Revised JUL2015 Page 7 of 7 7. GUIDELINES 7.1 If a fluid container is provided, it should contain sufficient fluid for at least 25 cleaning periods. The headlamp c