SAE AS 83519 5A-2014 SHIELD TERMINATION SOLDER STYLE INSULATED HEAT-SHRINKABLE ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID NI PLATED CLASS I ROHS.pdf

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1、AEROSPACE STANDARD SHIELD TERMINATION, SOLDER STYLE, INSULATED,HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITHPREINSTALLED BRAID, NI PLATED, CLASS 1, ROHS AS83519/5Copyright 2014 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmi

2、tted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE W

3、EB ADDRESS: http:/www.sae.org ISSUED 2014-07REVISED 2014-12THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 REV.AFEDERAL SUPPLY CLASS 5940 AS83519/5SHEET 1 OF 4REV. APROCUREMENT SPECIFICATION: AS83519SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of

4、technicalandengineeringsciences.The useof this reportisentirelyvoluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, is thesole responsibility oftheuser.”SAE reviews eachtechnicalreportat least every five years at which time itmay

5、berevised,reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS83519_5ARATIONALE CORRECTIONS TO THE DETAILS DIMENSIONS ARE REQUIRED, AND BETTER DEF

6、INITION AND CLARIFICATION ON BRAID CONSTRUCTION ARE NECESSARY. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS83519. FIGURE 1 - SHIELD TERMINATION SPLICE CONSTRUCTION (SEE TABLE 1) FIGURE 2 - SHIELD TERMINATION PRE

7、PARATION DETAIL (SEE TABLE 1) AEROSPACE STANDARD AS83519/5SHEET 2 OF 4REV. ASHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID, NI PLATED, CLASS 1, ROHS TABLE 1 - CONSTRUCTION DETAILSPARTNUMBER MARKING 1/BRAIDSTRAPCMA(REF)L.070 (1.75) BDIA 2/C

8、DIA 2/DDIA 3/EDIA 3/FDIA 2/TEMPRANGE(C) BRAID SOLDER FLUX THERMALINDICATOR TYPE M83519/5-01 S0501X 600 .650 .075 .105 .075 .105 .035 -65 to 200 Ni/Cu Sn96.5Ag3Cu.5 ROM1MELTABLEALLOY (16.50) (1.90) (2.67) (1.90) (2.67) (0.90) M83519/5-02 S0502X 600 .650 .105 .145 .105 .145 .055 (16.50) (2.67) (3.68)

9、(2.67) (3.68) (1.40) M83519/5-03 S0503X 600 .650 .170 .200 .170 .200 .085 (16.50) (4.32) (5.08) (4.32) (5.08) (2.15) M83519/5-04 S0504X 600 .752 .235 .255 .235 .255 .130 (19.10) (5.97) (6.48) (5.97) (6.48) (3.30) M83519/5-05 S0505X 600 .752 .275 .300 .275 .300 .169 (19.10) (6.98) (7.62) (6.98) (7.62

10、) (4.30) M83519/5-06 S0506X 640 .650 .075 .105 .075 .105 .035 -55 to 175 Ni/Cu Sn96.5Ag3Cu.5 ROM1THERMO-CHROMIC (16.50) (1.90) (2.67) (1.90) (2.67) (0.90) M83519/5-07 S0507X 640 .650 .104 .140 .104 .140 .055 (16.50) (2.65) (3.55) (2.65) (3.55) (1.40) M83519/5-08 S0508X 640 .650 .169 .197 .169 .197 .

11、085 (16.50) (4.30) (5.00) (4.30) (5.00) (2.15) M83519/5-09 S0509X 640 .776 .234 .254 .234 .254 .130 (19.70) (5.95) (6.45) (5.95) (6.45) (3.30) M83519/5-10 S0510X 640 .776 .276 .299 .276 .299 .169 (19.70) (7.00) (7.60) (7.00) (7.60) (4.30) M83519/5-11 S0511X 1200 .650 .075 .105 .075 .105 .035 -65 to

12、200 Ni/Cu Sn96.5Ag3Cu.5 ROM1MELTABLEALLOY (16.50) (1.90) (2.67) (1.90) (2.67) (0.90) M83519/5-12 S0512X 1200 .650 .105 .145 .105 .145 .055 (16.50) (2.67) (3.68) (2.67) (3.68) (1.40) M83519/5-13 S0513X 1200 .650 .170 .200 .170 .200 .085 (16.50) (4.32) (5.08) (4.32) (5.08) (2.15) M83519/5-14 S0514X 12

13、00 .752 .235 .255 .235 .255 .130 (19.10) (5.97) (6.48) (5.97) (6.48) (3.30) M83519/5-15 S0515X 1200 .752 .275 .300 .275 .300 .169 (19.10) (6.98) (7.62) (6.98) (7.62) (4.30) M83519/5-16 S0516X 1200 .650 .075 .105 .075 .105 .035 -65 to 200 Ni/Cu Sn96.5Ag3Cu.5 ROM1THERMO-CHROMIC (16.50) (1.90) (2.67) (

14、1.90) (2.67) (0.90) M83519/5-17 S0517X 1200 .650 .105 .145 .105 .145 .055 (16.50) (2.67) (3.68) (2.67) (3.68) (1.40) M83519/5-18 S0518X 1200 .650 .170 .200 .170 .200 .085 (16.50) (4.32) (5.08) (4.32) (5.08) (2.15) M83519/5-19 S019X 1200 .752 .235 .255 .235 .255 .130 (19.10) (5.97) (6.48) (5.97) (6.4

15、8) (3.30) M83519/5-20 S0520X 1200 .752 .275 .300 .275 .300 .169 (19.10) (6.98) (7.62) (6.98) (7.62) (4.30) DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS (TO THE NEAREST 0.01 MM) ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED UPON 1 INCH = 25.4 MM. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE: .00

16、5 (0.13 MM) FOR THREE PLACE DECIMALS .01 (0.25 MM) FOR TWO PLACE DECIMALS 1/ “X”, MANUFACTURER INDICATOR, SHALL BE DETERMINED FOR EACH MANUFACTURER AT THE TIME OF THE INITIAL QUALIFICATION. 2/ MINIMUM. 3/ MAXIMUM. AEROSPACE STANDARD AS83519/5SHEET 3 OF 4REV. ASHIELD TERMINATION, SOLDER STYLE, INSULA

17、TED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID, NI PLATED, CLASS 1, ROHS REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS83519.TEMPERATURE RATING: SEE TABLE 1.MATERIAL:1. INSULATION SLEEVE: -01 TO -05: HEAT SHRINKABLE, TRANSPARENT FLUOROPO

18、LYMER MODIFIED TO WITHSTAND THE TEMPERATURE REQUIREMENT -06 TO -10: HEAT SHRINKABLE, TRANSPARENT POLYVINYLIDENE FLUORIDE PER THE PERFORMANCE REQUIREMENTS OF AMS-DTL-23053/8 -11 TO -20: HEAT SHRINKABLE, TRANSPARENT FLUOROPOLYMER MODIFIED TO WITHSTAND THE TEMPERATURE REQUIREMENT 2. SOLDER RING: SOLDER

19、: SEE TABLE 1 PER IPC-J-STD-006 FLUX: SEE TABLE 1 PER IPC-J-STD-004 THERMAL INDICATOR: SEE TABLE 1 MELTABLE ALLOY CONTAINS TWO DIFFERENT SOLDER ALLOYS OF WHICH ONE OF THE ALLOYS IS USED TO INDICATE SOLDERING TEMPERATURE. THERMOCHROMIC INDICATOR CHANGES FROM COLOR TO COLORLESS WHEN THE SOLDERING TEMP

20、ERATURE IS REACHED. 3. SEALING MATERIAL: MELTABLE THERMOPLASTIC 4. BRAID: PER A-A-59569 FLAT CONFIGURATION EXCEPT THE FOLLOWING BRAIDING DETAILS SHALL APPLY TO MEET THE CMA AS LISTED IN TABLE 1. FOR CMA 640: STRAND WIRE SIZE: 38 AWG NUMBER OF ENDS: 40 NUMBER OF CARRIERS: 8 FOR CMA 600: AA59569F36N00

21、31 FOR CMA 1200: AA59569F36N0062 ADDITIONAL REQUIREMENTS: 1. CONTOUR: CONTOUR MAY VARY FROM THAT SHOWN. 2. NO ETCHING OR SOLVENT TREATING OF THE ASSOCIATED WIRE INSULATION SHALL BE PERMITTED. 3. QUALIFICATION: 3.1 INITIAL AND RETENTION OF QUALIFICATION INITIAL AND RETENTION OF QUALIFICATION SHALL BE

22、 PERFORMED ON THE SPECIMENS SPECIFIED IN TABLE 2 WITHOUT A BRAID. IN ADDITION THE AIR PRESSURE TEST SHALL BE PERFORMED ON SPECIMENS IN TABLE 2 WITH A BRAID IN LIEU OF ANY COMBINATION OF THE INSULATION RESISTANCE TEST, THE DIELECTRIC TEST AND ALTITUDE IMMERSION TEST. THE SPECIMENS WITHOUT A BRAID ARE

23、 NOT REQUIRED FOR GROUP I, II, III, IV, AND GROUP VIII OF SUPPLIER QUALIFICATION INSPECTIONS. 3.2 QUALITY CONFORMANCE GROUP B INSPECTION QUALITY CONFORMANCE GROUP B INSPECTION SHALL BE THE VOLTAGE DROP TEST ON EACH LOT WITH A BRAID. IN ADDITION, AN AIR PRESSURE TEST SHALL BE PERFORMED ON EACH LOT WI

24、THOUT A BRAID. 3.3 AIR PRESSURE TEST METHOD THE AIR PRESSURE TEST SHALL BE PERFORMED BY APPLYING AIR PRESSURE SOURCE TO BOTH ENDS OF THE TEST SPECIMEN WITH A BRAID. THE SPECIMEN SHALL BE SUBMERGED IN ROOM TEMPERATURE WATER AT A DEPTH OF 1 INCH MINIMUM. 2.5 TO 3 PSIG AND A REGULATED AIR PRESSURE SHAL

25、L BE APPLIED TO BOTH ENDS OF THE SPECIMEN OR ONE END WITH THE OTHER END SEALED OFF. OBSERVATION SHALL BE MADE FOR ANY AIR LEAKAGE (I.E., ESCAPING BUBBLES) FOR AT LEAST 5 MINUTES. MULTIPLE SPECIMENS MAY BE TESTED SIMULTANEOUSLY. AEROSPACE STANDARD AS83519/5SHEET 4 OF 4REV. ASHIELD TERMINATION, SOLDER

26、 STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID, NI PLATED, CLASS 1, ROHS 3.4 QUALIFICATION AND QUALITY CONFORMANCE SPECIMENS INITIAL QUALIFICATION, RETENTION OF QUALIFICATION, AND QUALITY CONFORMANCE SPECIMENS SHALL BE THE FINAL FINISHED PRODUCT AS PROVIDED BY THE

27、SUPPLIER TO A USER. THE SUPPLIER SHALL CAREFULLY REMOVE THE BRAID FOR THE AIR PRESSURE TEST. THE REQUIRED AS83519 SPECIMENS WITH AND WITHOUT THE BRAID SHALL BE SUBMITTED TO THE QUALIFYING ACTIVITY. FOR QUALIFICATION AND RETENTION OF QUALIFICATION TESTING, THE SPECIMENS SHALL BE INSTALLED ON THE END

28、OF THE CABLE ASSEMBLY WITH THE CABLES SPECIFIED IN TABLE 2. THE NUMBER OF SPECIMENS WITH THE BRAID AND WITHOUT THE BRAID SHALL BE IN ACCORDANCE WITH AS83519 AND INSTALLED IN ACCORDANCE WITH AS83519. TABLE 2 - QUALIFICATION TEST CABLE PART NUMBER MINIMUM CABLE MAXIMUM CABLE M83519/5-03 M2750018-TG1T1

29、4 M2750020-SB3T23 M83519/5-08 M2750018-TG1T14 M2750020-SB3T23 M83519/5-13 M2750018-TG1T14 M2750020-SB3T23 M83519/5-18 M2750018-TG1T14 M2750020-SB3T23 FOR QUALITY CONFORMANCE TESTING, SPECIMENS FROM EACH LOT WITH BRAIDS SHALL BE INSTALLED ACCORDANCE WITH AS83519. FOR THE AIR PRESSURE TEST ONLY THREE

30、SPECIMENS WITHOUT THE BRAID SHALL BE TESTED FROM EACH LOT. 3.5 ADDITIONAL INSULATION RESISTANCE AND DIELECTRIC WITHSTANDING VOLTAGE TESTS SHALL BE PERFORMED ON THREE TEST SAMPLES OF M83519/5-03, M83519/5-08 M83519/5-13 AND M83519/5-18 (TOTAL 12 PARTS) IN ACCORDANCE WITH RESPECTIVE TEST METHODS (INSU

31、LATION RESISTANCE AND DIELECTRIC WITHSTANDING VOLTAGE (4.7.2 AND 4.7.3) OF THE BASE SPECIFICATION, AS83519. THE BRAID STRAP FROM THE TEST SPECIMEN SHALL BE CAREFULLY REMOVED PRIOR TO SPLICE TERMINATION. WHEN TESTED WITH THIS METHOD, THE TEST SPECIMEN SHALL MEET THE REQUIREMENTS OF INSULATION RESISTA

32、NCE AND DIELECTRIC WITHSTANDING VOLTAGE AS SPECIFIED IN 3.6.2.2 AND 3.6.2.3, RESPECTIVELY, OF THE BASE SPECIFICATION, AS83519. APPLICATION NOTES: 1. WHEN END STRIPPED CABLE SEALING (SEE FIGURE 2), THE BEST RESULTS ARE OBTAINED WHEN THE SMALLEST SIZE TERMINATION FOR THE CABLE/LEAD WIRE COMBINED IS US

33、ED. 2. USE OF CABLES WITH MORE THAN THREE PRIMARIES LARGER IN DIAMETER THAN SIZE 22 IS NOT RECOMMENDED. 3. THE SPLICE IS RECOMMENDED FOR CABLES RATED AT 150 qC MIN, IF SPECIAL PRECAUTIONS ARE TAKEN TO ISOLATE THE HEAT SOURCE FROM THE CABLE. SPECIFICATION NOTES: 1. A CHANGE BAR (l) LOCATED IN THE LEF

34、T MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.