SAE AS 23053 7-2016 INSULATION SLEEVING ELECTRICAL HEAT SHRINKABLE POLYETHYLENE TEREPHTHALATE NON-CROSSLINKED.pdf

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1、AEROSPACE STANDARDINSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE POLYETHYLENE TEREPHTHALATE,NON-CROSSLINKEDAS23053/7Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electroni

2、c, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgISSUED2016-10THIR

3、D ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8DFEDERAL SUPPLY CLASS5970AS23053/7SHEET 1 OF 4PROCUREMENT SPECIFICATION: AS23053SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering sciences. The useofthis reportis entirely voluntary, and i

4、ts applicability and suitability foranyparticularuse, includingany patent infringement arising therefrom, is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery five years at whichtime it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites your written comment

5、s and suggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS23053/7RATIONALETHIS IS A CONVERSION OF AMS-DTL-23053/7 INTO AN AEROSPACE STANDARD WHICH INCLUDES QUALIFICATION AND REQUIREMENTS FOR A QUALIFIED PRODUCTS LIST.NOTICETHE COMPLE

6、TE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS23053.REQUIREMENTS1. DIMENSIONS AND PROPERTIES IN INCH/POUND UNITS AND THE FAHRENHEIT TEMPERATURES AREPRIMARY; DIMENSIONS AND PROPERTIES IN SI UNITS AND THE CELSIUS TEMPERATURES ARE SH

7、OWN AS THE APPROXIMATE EQUIVALENTS OF THE PRIMARY UNITS AND ARE PRESENTED ONLY FOR INFORMATION.2. POLYMER TYPE: THE BASE POLYMER USED IN FORMULATING THIS SLEEVING SHALL BE POLYETHYLENE TEREPHTHALATE.3. CONTINUOUS OPERATING TEMPERATURE RANGE: -76 TO +275 F (-60 TO +135 C).4. COLOR: THE HEAT SHRINKABL

8、E SLEEVING SHALL BE FURNISHED IN CLEAR, AS MANUFACTURED. THE ACQUIRING ACTIVITY MAY SPECIFY COLORS FOR CLASS 2 SLEEVING ONLY (SEE 7.3.B). COLORS SHALL CONFORM TO CLASS I OF MIL-STD-104. (SEE 1.3 AND 3.3.3)5. CLASSIFICATION: THE HEAT SHRINKABLE SLEEVING SHALL BE FURNISHED IN THE FOLLOWING CLASSES, AS

9、 SPECIFIED (SEE 7.3.A):CLASS 1 - SINGLE LONGITUDINAL SEAM, THERMALLY BONDEDCLASS 2 - SPIRALLY WOUND, RESIN BONDED6. LONGITUDINAL CHANGE:CLASS 1: 30% MAXIMUMCLASS 2: 35% MAXIMUM7. PART NUMBER: THE PART NUMBER SHALL BE AS LISTED BELOW:M23053/7 - X XX - XEXAMPLE: CLASS 1 CLEAR, .125 INCHES (3.2 MM), AS

10、 SUPPLIED I.D. SLEEVING SHALL BE IDENTIFIED AS M23053/7-103-C.8. DIMENSIONAL LIFE: THE DIMENSIONAL LIFE OF A PRODUCT APPLIES TO THE EXPANDED I.D., RECOVEREDI.D., AND WALL THICKNESS DIMENSIONS OF THE PRODUCT AS SOLD BY THE MANUFACTURER, DISTRIBUTORS, AND REBRAND DISTRIBUTORS. AS23053/7 PRODUCTS CAN B

11、E EXPECTED TO HAVE A MINIMUM DIMENSIONAL LIFE OF 4 YEARS WHEN STORED BETWEEN 32 TO 95 F (0 TO 35 C). PRODUCTSSTORED ABOVE THESE CONDITIONS MAY NOT MEET THE MINIMUM EXPANDED I.D. REQUIREMENTS OF THE DETAIL SPECIFICATION. A PRODUCT MAY BE USED BY THE FINAL PURCHASER BEYOND THE EXPECTED MINIMUM DIMENSI

12、ONAL LIFE, AS LONG AS THE EXPANDED I.D., RECOVERED I.D., AND WALL THICKNESS OF THE PRODUCT MEET THE REQUIREMENTS OF THIS SPECIFICATION AT THE TIME OF USE.COLOR CODE DESIGNATOR (SEE 1.3)SIZE IDENTIFIER (SEE TABLE 1)CLASS (WHERE NO CLASSES ARE SPECIFIED IN THESPECIFICATION SHEET, THE NUMERIC “0” IS US

13、ED)SPECIFICATION AEROSPACE STANDARD AS23053/7SHEET 2 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE POLYETHYLENE TEREPHTHALATE,NON-CROSSLINKED9. UNRESTRICTED SHRINKAGE: TEST METHOD 5.5; 320 F 4 F (160 C 2 C) FOR 5 MINUTES.TABLE 1 - CONSTRUCTION DETAILS, INCHES (MM) 1/PART NUMBER 4/ ID MINIMUMAF

14、TER UNRESTRICTED SHRINKAGEID MAXIMUM WALL THICKNESS 2/CLASS 1M23053/7-101-C NO LONGER MANUFACTUREDM23053/7-102-C NO LONGER MANUFACTUREDM23053/7-103-C .125 (3.2) .088 (2.2) .0027 .0004 (0.07 0.01)M23053/7-104-C .187 (4.7) .131 (3.3) .0027 .0004 (0.07 0.01)M23053/7-105-C .250 (6.4) .175 (4.4) .0027 .0

15、004 (0.07 0.01)M23053/7-106-C .375 (9.5) .263 (6.7) .0027 .0004 (0.07 0.01)M23053/7-107-C .500 (12.7) .350 (8.9) .0027 .0004 (0.07 0.01)M23053/7-108-C .750 (19.1) .525 (13.3) .0027 .0004 (0.07 0.01)M23053/7-109-C 1.000 (25.4) .700 (17.8) .0027 .0004 (0.07 0.01)M23053/7-110-C 1.375 (34.9) .963 (24.5)

16、 .0027 .0004 (0.07 0.01)M23053/7-111-C 1.500 (38.1) 1.050 (26.7) .0027 .0004 (0.07 0.01)M23053/7-112-C 2.000 (50.8) 1.400 (35.6) .0027 .0004 (0.07 0.01)M23053/7-113-C 2.500 (63.5) 1.750 (44.5) .0027 .0004 (0.07 0.01)M23053/7-114-C 3.000 (76.2) 2.100 (53.3) .0027 .0004 (0.07 0.01)M23053/7-115-C 4.000

17、 (101.6) 2.800 (71.1) .0027 .0004 (0.07 0.01)CLASS 2M23053/7-201-* .015 (0.4) .011 (0.3) 3/M23053/7-202-* .020 (0.5) .015 (0.4)M23053/7-203-* .025 (0.6) .019 (0.5)M23053/7-204-* .030 (0.8) .023 (0.6)M23053/7-205-* .042 (1.1) .032 (0.8)M23053/7-206-* .046 (1.2) .035 (0.9)M23053/7-207-* .062 (1.6) .04

18、7 (1.2)M23053/7-208-* .093 (2.4) .070 (1.8)M23053/7-209-* .125 (3.2) .094 (2.4)M23053/7-210-* .187 (4.7) .140 (3.6)M23053/7-211-* .250 (6.4) .188 (4.8)M23053/7-212-* .312 (7.9) .234 (5.9)M23053/7-213-* .375 (9.5) .281 (7.1)M23053/7-214-* .500 (12.7) .375 (9.5)M23053/7-215-* .625 (15.9) .469 (11.9)M2

19、3053/7-216-* .750 (19.1) .563 (14.3)M23053/7-217-* 1.000 (25.4) .750 (19.1)M23053/7-218-* 1.125 (28.6) .844 (21.4)M23053/7-219-* 1.250 (31.8) .938 (23.8)M23053/7-220-* 1.375 (34.9) 1.032 (26.2)M23053/7-221-* 1.500 (38.1) 1.125 (28.6)M23053/7-222-* 1.750 (44.5) 1.313 (33.4)M23053/7-223-* 2.000 (50.8)

20、 1.500 (38.1)1/ DIAMETER LIMITS FOR THE OBJECT TO BE ENCLOSED SHALL BE NO LESS THAN 85% OF THE AS SUPPLIED DIAMETER.2/ CLASS 1 WALL THICKNESS MEASUREMENTS SHALL BE MADE AWAY FROM THE SEAM.3/ BECAUSE OF IRREGULAR SHRINK DOWN OF CLASS 2 SLEEVING, WALL THICKNESS SHALLBE DETERMINED “AS SUPPLIED” AS FOLL

21、OWS:NOMINAL ID WALL THICKNESS RANGE(AS SUPPLIED) (AS SUPPLIED)INCH (MM) INCH (MM).015 TO .061 (0.4 TO 1.5) .0015 TO .0040 (0.04 TO 0.10).062 TO .074 (1.6 TO 1.9) .0015 TO .0050 (0.04 TO 0.13).075 TO .094 (1.9 TO 2.4) .0015 TO .0060 (0.04 TO 0.15).095 TO .124 (2.4 TO 3.1) .0015 TO .0080 (0.04 TO 0.20

22、).125 TO 2.000 (3.2 TO 50.8) .0015 TO .0100 (0.04 TO 0.25)AEROSPACE STANDARD AS23053/7SHEET 3 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE POLYETHYLENE TEREPHTHALATE,NON-CROSSLINKEDTHE ACQUISITION ACTIVITY (SEE 7.3) MAY SPECIFY THE EXACT WALL THICKNESS REQUIRED WITHIN EACH RANGE.WALL THICKNES

23、S TOLERANCE(AS SUPPLIED)WALL TOLERANCEINCH (MM) INCH (MM).0015 (0.04) .0005 (0.013).0016 TO .0030 (0.04 TO 0.08) .0008 (0.020).0031 TO .0050 (0.08 TO 0.13) .0010 (0.025).0051 TO .0100 (0.13 TO 0.25) .0015 (0.038)4/ THE ASTERISK IN THE PART NUMBER SHALL BE REPLACED BY COLOR CODE DESIGNATIONS (SEE 1.3

24、 AND 3.3.3).TABLE 2 - PHYSICAL PROPERTIESCHARACTERISTIC REQUIREMENTTEST PROCEDURE AND CONDITIONS(SEE AS23053)AS SUPPLIED:ID, MINIMUM TABLE 1 5.3.1RESTRICTED SHRINKAGE NO CRACKS 5.6; 320 F 4 F (160 C 2 C)VOLTAGE WITHSTAND PASS 5.6.2.CCOLOR STABILITY, CLASS 2 PASS 5.15; 302 F 4 F (150 C 2 C), 48 HOURS

25、CLARITY STABILITY, CLEAR SLEEVING PASS 5.16; 302 F 4 F (150 C 2 C), 24 HOURSHEAT SHOCK NO CRACKS, FLOWING,OR DRIPPING5.8; 356 F 4 F (180 C 2C)AFTER UNRESTRICTED SHRINKAGE:ID, MAXIMUM TABLE 1 5.3.2WALL THICKNESS TABLE 1 5.3.3SEAM STRENGTH, CLASS 1, PPI (KG/M), MINIMUM25 (450) 5.2; ASTM D882 TENSILE S

26、TRENGTH, PSI (MPa), MINIMUM20000 (138) 5.13; ASTM D638, 20 INCHES/MINUTEULTIMATE ELONGATION, PERCENT, MINIMUM50 5.13; ASTM D638, 20 INCHES/MINUTEDIELECTRIC STRENGTH, VOLTS/MIL (KV/MM) MINIMUM2500 (98.4) 5.2; ASTM D2671VOLUME RESISTIVITY, 0HM-CM, MINIMUM1 X 1014 5.2; ASTM D876SPECIFIC GRAVITY, MINIMU

27、M 1.3 5.2; ASTM D792CORROSION NO CORROSION 5.10.1 AND 5.10.2; 311 F 4 F (155 C 2), 16 HOURSLOW TEMPERATURE FLEXIBILITY NO CRACKING 5.7.1; -76 F + 2 F (-60 C 1 C)WATER ABSORPTION, PERCENT, MAXIMUM0.8 5.2; ASTM D570, 24 HOURS AT 73 F (23 C)AEROSPACE STANDARD AS23053/7SHEET 4 OF 4INSULATION SLEEVING, E

28、LECTRICAL, HEATSHRINKABLE POLYETHYLENE TEREPHTHALATE,NON-CROSSLINKEDTABLE 2 - PHYSICAL PROPERTIES (CONTINUED)CHARACTERISTIC REQUIREMENTTEST PROCEDURE AND CONDITIONS(SEE AS23053)HEAT RESISTANCE, PROPERTIES AFTER:5.9; 302 F 4 F (150 C 2 C), 336 HOURSULTIMATE ELONGATION, PERCENT,MINIMUMCLASS 1 - 55CLAS

29、S 2 - 405.13; ASTM D638DIELECTRIC STRENGTH VOLT/MIL(KV/MM), MINIMUM2500 (98.4) 5.2; ASTM D2671FLUID RESISTANCE, PROPERTIES AFTER: 5.11TENSILE STRENGTH, PSI (MPa), MINIMUM 20000 (138)DIELECTRIC STRENGTH, VOLT/MIL(KV/MM), MINIMUM2500 (98.4) 5.2; ASTM D2671FLAMMABILITY SELF-EXTINGUISHING 1 MINUTE, 25%

30、MAXIMUM INDICATOR FLAG BURNED OR CHARRED5.14; PROCEDURE B ASTM D2671FUNGUS RESISTANCEPROPERTIES AFTER:TENSILE STRENGTH, PSI (MPa), MINIMUMULTIMATE ELONGATION, PERCENT,MINIMUMDIELECTRIC STRENGTH, VOLTS/MIL(KV/MM), MINIMUMNO GROWTHOR20000 (138)502500 (8.4)5.17; ASTM G215.17; ISO 8465.2; ASTM D26711/ U

31、NLESS OTHERWISE SPECIFIED, THE REQUIREMENTS, TEST PROCEDURES, AND CONDITIONS ARE FOR ALL CLASSES.APPLICATION NOTES1. INTENDED USE: TO PROVIDE A TIGHT PROTECTIVE COVERING FOR RELAYS, ELECTRONIC COILS AND COMPONENTS, AND SMALL CAPACITOR CANS.SPECIFICATION NOTES1. REVISION INDICATOR: A CHANGE BAR (I) L

32、OCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.