FORD W-FX1-2005 MANUFACTURING DATA NUMBERS《制造数据编号》.pdf

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1、 Printed Copies are Uncontrolled Page 1 of 11 Standard Number w-FX1 Issue Date: 19990331 Global Manufacturing Standards Rev: 20050608 MANUFACTURING DATA NUMBERS 1. PURPOSE This Standard establishes the principles for the Composition of Data Numbers for Manufacturing Engineering, Ford Motor Company,

2、Worldwide. It explains how Numbers are constructed. The system of Manufacturing Data Numbers shall be used to identify Data related to equipment (machines, assemblies, or tooling) and processes used in the manufacturing of vehicles produced by the Ford Motor Company, Worldwide. 1.1. Applicability/Sc

3、ope: This standard applies to, Manufacturing Engineering worldwide, including; Automotive Components Division Powertrain Operations Quality and Process Leadership Vehicle Operations Advanced Manufacturing Engineering Purchasing Visteon. All Data numbers assigned as of this standard publication date

4、shall follow this standard. 1.2. Training : 1.2.1. Shall be managed by each local activity as necessary 2. DEFINITIONS Data The numerical or graphical representation (electronic or manual), which is used to analyze, design or describe both equipment and processes used in the manufacturing of vehicle

5、s. Identical Equipment Duplicate pieces of equipment that are maintained and updated simultaneously throughout Ford Motor Company. Similar Equipment Equipment that is identical when originally received by Ford Motor Company, but has been modified during the life of the equipment. 3. INSTRUCTIONS/REQ

6、UIREMENTS The system of Manufacturing Data Numbers shall be used to identify Data for equipment and processes used in the manufacturing of vehicles produced by the Ford Motor Company, Worldwide. The system is predicated on the significance of a classification number. Printed Copies are Uncontrolled

7、Page 2 of 11 Standard Number w-FX1 Issue Date: 19990331 Global Manufacturing Standards Rev: 20050608 Once a classification number is assigned for a specific function any subsequent identification of parts having the same function shall require the use of the same classification number. Exceptions to

8、 the above occur when: Nomenclature becomes outdated. The function identified is no longer the prime function and retention of the basic number is desired. Each Manufacturing Division or Operation shall be responsible for administering and assigning the Manufacturing Data Numbers. Each piece of manu

9、facturing equipment (including identical equipment) shall be assigned only one Data Number. NOTE: In the event that two different data numbers have been assigned to a piece of manufacturing equipment, the manufacturing number on the data carrying the earliest date takes precedence and the other manu

10、facturing number must be canceled or renumbered. NOTE: Identical equipment shall be assigned one data number. A unique manufacturing Data Number shall be assigned to identify each piece of similar equipment. A unique Data Number shall be assigned to each of the following Layouts (machine, trunking,

11、tool, foundation, and automation) Similar Equipment (machine, transfer line, system, etc. ) Independent assembly drawing of symmetrically opposite tooling. Each type of Circuit diagram (coolant, electrical, hydraulic, pneumatic, lubrication, etc.) included in a single machine, or transfer line syste

12、m. Printed Copies are Uncontrolled Page 3 of 11 Standard Number w-FX1 Issue Date: 19990331 Global Manufacturing Standards Rev: 20050608 4. MANUFACTURING DATA NUMBER CONSTRUCTION A Manufacturing Data Number shall consist of a Prefix, Base, and Suffix. This number is the official identifier of the doc

13、umentation (Drawings, Documents etc.) and the associated equipment or process. Other identifiers may be used, however the official number shall be maintained on documentation. 4.1. Prefix The Prefix shall consist of the Classification number, Classification code, Activity code 4.1.1. Classification

14、Number The classification number shall consist of a three (3) position numeric code. This code identifies the class of tooling or equipment. These codes are shown in Appendix A - Classification Number _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ Unique ID code (8 characters) Site Code (4 Ch

15、aracters) Activity Code (1 Character) Classification code (1 character) Classification number (3 numeric) Hyphen Locator (1 Symbol) Required for Site Code . PREFIX BASE SUFFIX (as required) Hyphen Locator (1 Symbol) Suffix code (8 characters) Printed Copies are Uncontrolled Page 4 of 11 Standard Num

16、ber w-FX1 Issue Date: 19990331 Global Manufacturing Standards Rev: 20050608 4.1.2. Classification Code The classification code shall consist of a one (1) position alpha code. This code identifies Data in regard to usage as tools, production equipment, plant engineering facilities, etc These codes ar

17、e shown in Appendix B - Classification Code 4.1.3. Activity Code The activity code shall consist of a one (1) position alpha code. This code identifies the operation, division, or activity of the company. These codes are shown in Appendix C Activity Code 4.2. Base : The Base shall be uniquely define

18、d by the Ford local manufacturing area. The base should consist of the site code and unique identification (ID) code. 4.2.1. Site Code The site code shall consist of a four (4) position alpha-numeric code. This code identifies the operation, plant or area that is either; Data Ownership - The individ

19、ual or activity that shall have the responsibility and authority to update, modify, or create the Data in question. or Equipment Site - The individual or activity site where the equipment is physically located. The site code shall be the Accounting “Operation Location“ Code for each site. The site c

20、ode shall be identical to the “Plant Code“ used in the Global Automotive Operations Mechanized Appropriation Request System (MEARS). Note: This is the first field contained in the MEARS draft number. When the code is less than four (4) characters in length it shall be preceded by zero(s) (0) such th

21、at the resulting number is 4 characters in length. Example: a MEARS code of “9P“ becomes “009P“. 4.2.2. Hyphen Locator Shall be used with Site code Consists of a one (1) symbol Hyphen (-). Separates Site Code from the rest of the Base number. Printed Copies are Uncontrolled Page 5 of 11 Standard Num

22、ber w-FX1 Issue Date: 19990331 Global Manufacturing Standards Rev: 20050608 4.2.3. Unique Identification (ID) Code The unique ID code shall consist of an eight (8) position alpha-numeric code. The Base code shall be identically assigned, maintain and controlled by the Ford local manufacturing area.

23、4.3. Suffix The Suffix shall be uniquely defined by the Ford local manufacturing area. The Suffix should consist of Hyphen Locator and a Suffix Code. 4.3.1. Hyphen Locator Consists of a one (1) symbol Hyphen (-). Separates Suffix Code from the rest of the Data Number. 4.3.2. The Suffix Code The Suff

24、ix Code shall consist of an eight (8) position maximum alpha-numeric code. The Suffix code shall be identically assigned, maintain and controlled by the Ford local manufacturing area Printed Copies are Uncontrolled Page 6 of 11 Standard Number w-FX1 Issue Date: 19990331 Global Manufacturing Standard

25、s Rev: 20050608 Appendix A - Classification Number CODE DESCRIPTION 001 Discontinued (was office furniture, office and drafting room equipment) 002 Experimental and statistical investigations 003 Conveyors, elevators, gravity rollers, monorails, etc. 004 Plant layouts (floor plans), machine foundati

26、ons, pits, trenches, etc. 005 Hand tools for production operations Hand tools for maintenance and repair of production tooling (bushing and bearing pullers, etc.) 006 Repair parts for commercial machines 007 Tool layouts, grinding wheel sets, etc. 008 Tool blocks (for 027 tool holders) 009 Tool bits

27、, blades and inserts (solid and tipped) and shank type diamond dressers (single point and blade type) and cutting tools 010 Boring bars 011 Holders for drills and reamers (shanks, sleeves and extensions used with drills and reamers) 012 Reamers, specials, shell, solid, and gun type (tipped and untip

28、ped) 013 Combination tools with mechanically-held inserts or blades (tipped and untipped) 014 Stands, tables, benches, shelves, racks and tool boards 015 Sockets, adapters, torque wrenches and attachments used with a powered-torque tool or torque wrench (was Lincoln) 016 Jigs and fixtures (drill pla

29、tes, centerless grinding rest blades, core dipping and core assembly) 017 Spindle heads (multiple and single) 018 Machines, functional test strands, etc. 019 Bushings (cutting tool guides), high speed steel or carbide (solid or rotating) 020 Counterbores and facing cutters (shell and solid, tipped a

30、nd untipped) 021 Holders and shanks (floating and pilot) for blades and cutters and spindle extensions for grinders (see 029 Pilots) 022 Tap holders, quick change, collet and chuck type and thread roll holders 023 Spot facing cutters with mechanically-held inserts or blades 024 Gauges and templates

31、for checking production parts, checking gears and rolling gears used in gear testing 025 Piercing punches 026 Button dies 027 Tool holders for boring, turning, etc. 028 Discontinued (was wood working tools) 029 Pilots (for 021 Holders and Shanks), etc. 030 Circular form cutting tools (used with 027

32、holders) 031 Straight (flat) form cutting tools (used with 027 holders) 032 Broaches (tipped or untipped), solid, indexable or inserted blades (mechanically held) 033 Broach holders (for 032 broaches) 034 Gear and spline cutters (hobs, mills, shavers, etc.) 035 Milling cutters with mechanically-held

33、 inserts or blades (tipped or untipped), face, end, side, slab, angular, radius, and form-milling cutters Printed Copies are Uncontrolled Page 7 of 11 Standard Number w-FX1 Issue Date: 19990331 Global Manufacturing Standards Rev: 20050608 CODE DESCRIPTION 036 Drills, gun, indexable (tipped and untip

34、ped) 037 Tool Assemblies, Abrasive Assemblies. 038 Chucks and collets 039 Milling cutters (shell and solid, tipped and untipped) 040 Centers, live (rotating), dead (stationary) 041 Arbors, arbor spacers and mandrils, arbor bushings (solid or rotating) 042 Dogs, drivers and face plates for lathes and

35、 grinders 043 Spinning and burnishing tools 044 Molds for insert tools, plugs, caps, etc., (rubber, plastic, etc.) 045 Die casting dies 046 Attachments for commercial machines (includes cams and gears), grinding wheel mounts, riser blocks, sub-bases, and steady rests 047 Buildings, balconies, and br

36、idges 048 Material handling structures 049 Body painting equipment, body skids, painting or plating shield, masks, etc. 050 Discontinued (was cold coining and typing dies) 051 Plant maintenance equipment (chutes, copings, oil plans, platforms) cranes and hoists under 5 tons 052 Piping systems (picto

37、rial), fittings, piping, valves, etc. 053 Hammer and upset dies (used in a steam or board hammer, upset tools, all tools used in upset forging machines) 054 Railroad maintenance 055 Press forging dies, forging trim dies, hot coining and typing dies, and trim fixtures (any forging operation that is d

38、one in presses) 056 Miscellaneous items not described in these classifications (including furnace trays and hooks, plating trays and hooks, conveyor hooks, bins and boxes, overhead body decking and equipment, etc.) 057 Taps, special high speed steel, carbide (solid or tipped) 058 Threading dies, cha

39、sers, and rolls 059 Reels 060 Abrasives, grinding wheels, hones, laps, gear lapping, micro-sizers, diamond impregnated shoot blast and lapping paper (synthetic or natural) 061 Forming racks and rolls (gears, knurls, splines, etc.) 062 Welding jaws, points, inserts, attachments, electrodes, caps, hol

40、ders, etc. 063 Plant safety and hygiene (general devices added to basic designs for protecting the body or health of workers). Note: Safety devices for special tooling (added or original design) shall bear the same number as the die, fixture, machine, etc. 064 Hopper, magazine and roll feeders 065 S

41、tamps and stamp inserts 066 Emergency production and temporary equipment, machine templates, marking templates (drawing not required) 067 Metal patterns, match plates and core pattern equipment 068 Semi-permanent molds (was die casting dies, brass, bronze, and cast iron, now included in 045) 069 Pun

42、ches, riveters and dies (stamping) Printed Copies are Uncontrolled Page 8 of 11 Standard Number w-FX1 Issue Date: 19990331 Global Manufacturing Standards Rev: 20050608 CODE DESCRIPTION 070 Charts, circuit diagrams (combustion, electrical, hydraulic, lubrication, pneumatic, etc.). (Simple circuit dia

43、grams may be included on assembly drawings; they need not be assigned a 070 number classification) 071 Heading tools for cold heading 072 Trimming tools for cold heading 073 Thread rolling tools for cold heading 074 Pointing tools for cold heading 075 Thread cutting tools for cold heading 076 Slotti

44、ng tools for cold heading 077 Miscellaneous tools for cold heading 078 Tools for four-way forming machines 079 Spring forming tools 080 Basic oxygen furnace and rolling mill equipment (was open hearth and rolling mill equipment) 081 Glass plant equipment 082 Rolls for rolling metal, vinyl, glass, pa

45、per, etc. 083 Receiving guides for steel mill 084 Delivery guides for steel mill 085 Receiving and delivery guide boxes for steel mill 088 Coke oven equipment 089 Blast furnace and pig casting equipment 090 Powerhouse and substations 091 Underground distribution and overhead trolleys 092 Generators

46、and motors 093 Railroad (electrical equipment) 094 Electrical repairs 095 Electrical appliances, welding guns, transformers and magnetos 096 Miscellaneous electric (electrical test equipment, enclosures, etc.) 097 Hyline and boat unloading equipment 098 Ovens, furnaces, pots, and refrigerators 099 L

47、ocomotive, bridge and gantry cranes, hoists and hot rails (over 5 ton capacity) 100 Flasks and core boxes 101 Flask and core box pins 102 Pins (closing, guide, locating, etc.) 103 Bottom and banking boards 104 Squeezer boards, stools and strippers 105 Core and mold weights 106 Wire pullers and shake

48、out equipment 107 Core dryers, plates and shields 108 Hand molding tools, peens, etc. 109 Core storing and handling equipment 110 Vibrating attachments 111 Flask and core box bushings 112 Core wires, chaplets, ceramic strainer cores Printed Copies are Uncontrolled Page 9 of 11 Standard Number w-FX1

49、Issue Date: 19990331 Global Manufacturing Standards Rev: 20050608 CODE DESCRIPTION 113 Miscellaneous (flask and mold clamps, chills, stop pads, spacers, etc.) 114 Ventilating, heating and suction systems 115 Dip tanks and enclosures (acoustical, plating, sash, spray booths, washers, etc.) 116 Foundry hot metal equipment, including ladles 117 Marine parts 118 Discontinued (was tire plant equipment) 119 Disc