EN 287-6-2018 en Qualification test of welders - Fusion welding - Part 6 Cast irons.pdf

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1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Qualification test of welders - Fusion weldingPart 6: Cast ironsBS EN 287-6:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 287-6 April 2018 ICS 25.160.01 Supersedes EN 287-6:2010English Version Qualification t

2、est of welders - Fusion welding - Part 6: Cast irons preuve de qualification des soudeurs - Soudage par fusion - Partie 6 : Fontes Prfung von Schweiern - Schmelzschweien - Teil 6: Gusseisen This European Standard was approved by CEN on 22 January 2018. CEN members are bound to comply with the CEN/CE

3、NELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre

4、 or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the o

5、fficial versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlan

6、ds, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN

7、 All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 287-6:2018 ENational forewordThis British Standard is the UK implementation of EN 287-6:2018. It supersedes BS EN 287-6:2010, which is withdrawn.The UK participation in its preparation w

8、as entrusted to Technical Committee WEE/36, Qualification of welding personnel and welding procedures.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are r

9、esponsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 93117 8ICS 25.160.01Compliance with a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the St

10、andards Policy and Strategy Committee on 31 May 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 287-6:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 287-6 April 2018 ICS 25.160.01 Supersedes EN 287-6:2010English Version Qualification test of welde

11、rs - Fusion welding - Part 6: Cast irons preuve de qualification des soudeurs - Soudage par fusion - Partie 6 : Fontes Prfung von Schweiern - Schmelzschweien - Teil 6: Gusseisen This European Standard was approved by CEN on 22 January 2018. CEN members are bound to comply with the CEN/CENELEC Intern

12、al Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any C

13、EN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official vers

14、ions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,

15、Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights

16、of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 287-6:2018 EBS EN 287-6:2018EN 287-6:2018 (E) 2 Contents Page European foreword . 4 Introduction 5 1 Scope 6 2 Normative references 6 3 Terms and definitions . 7 4 Symbols and abbreviations . 7 4.1

17、General 7 4.2 Reference numbers of welding processes 7 4.3 Abbreviations . 8 5 Essential variables 9 5.1 General 9 5.2 Welding processes 9 5.3 Type of weld and joint preparation 9 5.4 Material groups 9 5.5 Weld metals . 9 5.6 Welding positions 10 6 Range of qualification . 10 6.1 General . 10 6.2 We

18、lding process . 10 6.3 Welding position 10 6.4 Cast iron material groups 10 6.5 Test piece 11 6.6 Type of welding consumables 11 7 Procedure of the qualification test and examination . 12 7.1 Supervision . 12 7.2 Shapes and dimensions of test pieces . 12 7.3 Welding conditions 12 7.4 Range of testin

19、g . 13 7.5 Test pieces and test specimen . 13 8 Acceptance requirements for test pieces 16 9 Re-test 17 10 Period of validity 17 10.1 Initial qualification 17 10.2 Confirmation of the validity . 17 10.3 Prolongation of qualification . 17 11 Certificate 17 12 Designation. 18 Annex A (informative) Mat

20、erial groups of cast irons (relating to CEN ISO/TR 15608:2017 . 19 Annex B (informative) Welders qualification test certificate 20 Annex C (informative) Job knowledge . 22 BS EN 287-6:2018EN 287-6:2018 (E) 3 Bibliography . 26 BS EN 287-6:2018EN 287-6:2018 (E) 4 European foreword This document (EN 28

21、7-6:2018) has been prepared by Technical Committee CEN/TC 190 “Foundry Technology”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2018, and confl

22、icting national standards shall be withdrawn at the latest by October 2018. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. This document supersedes

23、EN 287-6:2010. Within its programme of work, Technical Committee CEN/TC 190 requested CEN/TC 190/WG 13 “Welding of cast iron” to revise the following standard: EN 287-6: 2010, Qualification test of welders Fusion welding Part 6: Cast iron The following modifications were made: Normative references r

24、evised; Subclause 4.2: Process designations brought in accordance with EN ISO 4063 and welding processes “138“ and “143“ added; Subclause 5.5: Last paragraph revised; Subclause 6.5: Table 2 revised; Subclause 6.6: Revised and Tables 4 and 5 inserted; Subclause 7.4 Table 6: NOTE added; Subclause 7.5.

25、2: Tolerances added in Figures 1, 2a), 3, 4a) and 5; “F“ and Key added in Figures 2b), 2d) and 4b); Annex A: Title changed in “Material groups of cast irons (relating to CEN ISO/TR 15608:2017); Annex A: Table A.1 revised; Annex C, C.2.2.4: Welding processes “138“ and “143“ added; Bibliography revise

26、d. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France,

27、Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 287-6:2018EN 287-6:2018 (E) 5 Introduction The ability of a welder to

28、follow written instructions and verification of a persons skills are important factors in ensuring the quality of a welded product. The testing of a welders skill in accordance with this standard depends on welding techniques and conditions used in which uniform rules are complied with, and standard

29、 test pieces are used. The principle of this European Standard is that a qualification test qualifies the welder not only for the conditions used in the test, but also for all joints which are considered easier to weld on the presumption that the welder has received a specific training and/or has in

30、dustrial practice within the range of qualification. The qualification test can be used to qualify a welding procedure and a welder provided that all the relevant requirements, e.g. test piece dimensions, are satisfied. BS EN 287-6:2018EN 287-6:2018 (E) 6 1 Scope This document specifies main require

31、ments, limits, inspection conditions and acceptance requirements as well as related inspection documents of welders for welded cast iron test pieces and workpieces. It provides a set of technical rules for a systematic qualification test of a welders skills, and enables such qualifications to be uni

32、formly accepted independently of the type of product, location and examiner or examining body. This document specifies the testing of a welders skill unless a higher level skill test is required. The acceptance of a welders skill in accordance with this document implies a practical experience and kn

33、owledge regarding the welding process, materials and safety requirements (see Annex C). This document is to be used when requirements on part of a customer, testing or monitoring body or other organization are postulated. This document defines the qualification test of welders for the fusion welding

34、 of cast irons. The welding processes referred to in this standard include those fusion welding processes which are designated as manual or partly mechanized welding. It does not cover fully mechanized and automated welding processes (see EN ISO 14732). Cast iron materials which are covered by this

35、document are mentioned in 5.4. The inspection document and certification are made out under the responsibility of the testing body. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. Fo

36、r dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. CEN ISO/TR 15608:2017, Welding Guidelines for a metallic materials grouping system (ISO/TR 15608:2017) EN 1011-8, Welding Recommendations for

37、welding of metallic materials Part 8: Welding of cast irons EN ISO 1071, Welding consumables Covered electrodes, wires, rods and tubular cored electrodes for fusion welding of cast iron Classification (ISO 1071) EN ISO 3452-1, Non-destructive testing Penetrant testing Part 1: General principles (ISO

38、 3452-1) EN ISO 4063, Welding and allied processes Nomenclature of processes and reference numbers (ISO 4063) EN ISO 6520-1, Welding and allied processes Classification of geometric imperfections in metallic materials Part 1: Fusion welding (ISO 6520-1) EN ISO 6947, Welding and allied processes Weld

39、ing positions (ISO 6947) EN ISO 9017, Destructive tests on welds in metallic materials Fracture test (ISO 9017) EN ISO 9606-1, Qualification testing of welders Fusion welding Part 1: Steels (ISO 9606-1) EN ISO 15609-1, Specification and qualification of welding procedures for metallic materials Weld

40、ing procedure specification Part 1: Arc welding (ISO 15609-1) BS EN 287-6:2018EN 287-6:2018 (E) 7 EN ISO 15609-2, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 2: Gas welding (ISO 15609-2) EN ISO 17637, Non-destructive testing of we

41、lds Visual testing of fusion-welded joints (ISO 17637) EN ISO 17638, Non-destructive testing of welds Magnetic particle testing (ISO 17638) EN ISO 17639, Destructive tests on welds in metallic materials Macroscopic and microscopic examination of welds (ISO 17639) ISO/TR 25901-3, Welding and allied p

42、rocesses Vocabulary - Part 3: Welding processes 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 9606-1 apply. ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:

43、/www.electropedia.org/ ISO Online browsing platform: available at http:/www.iso.org/obp 4 Symbols and abbreviations 4.1 General Where the full wording is not used, the following abbreviations and reference numbers shall be used when completing the welders qualification test certificate (see Annex B)

44、. 4.2 Reference numbers of welding processes This European Standard covers the following manual or partly mechanized welding processes (reference numbers of the symbolic designation of welding processes are listed in EN ISO 4063): 111 Manual metal arc welding; 114 Self-shielded tubular cored arc wel

45、ding; 131 MIG welding with solid wire electrode; 135 MAG welding with solid wire electrode; 136 MAG welding with flux cored electrode; 138 MAG welding with metal cored electrode; 141 TIG welding with solid filler material (wire/rod); 143 TIG welding with tubular cored filler material (wire/rod); 15

46、Plasma arc welding; 311 Oxyacetylene welding. BS EN 287-6:2018EN 287-6:2018 (E) 8 4.3 Abbreviations 4.3.1 Test pieces a designed fillet weld thickness; BW butt weld; FW fillet weld; CPC simulated crack (cast iron plate crack); CPH tapped blind hole (cast iron plate hole); t material thickness of tes

47、t piece (plate or wall thickness); z leg length of fillet weld. 4.3.2 Consumables FeC-1 similar welding consumable; FeC-2 similar welding consumable; FeC-GF similar welding consumable; FeC-GP similar welding consumable; Fe1 iron based consumable; Fe2 iron based consumable; Ni nickel based consumable

48、; NiFe-1 nickel based consumable; NiFe-2 nickel based consumable; NiCu nickel based consumable; Z any concerted consumable. NOTE See EN ISO 1071. 4.3.3 Other weld details hw homogeneous weld metal; sw semi-homogeneous weld metal; nw non-homogeneous weld metal; bs welding from both sides; ss single-s

49、ide welding; gg gouging or grinding of root run; ng without gouging or grinding; mb welding with backing; nb welding without backing. BS EN 287-6:2018EN 287-6:2018 (E) 9 5 Essential variables 5.1 General The qualification of welders is based on essential variables. For each essential variable, a range of qualification is defined. All test pieces shall be welded using the essential variables independently. The test piece for the qualification test is unattached from the type of componen