EIA ECA-364-39B-1999 TP-39B Hydrostatic Test Procedure for Electrical Connectors Contacts and Sockets.pdf

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1、 EIA STANDARD TP-39B Hydrostatic Test Procedure for Electrical Connectors, Contacts and Sockets EIA/ECA-364-39B (Revision of EIA-364-39A) June 1999 EIA/ECA-364-39B ANSI/EIA-364-39B-1999 (R2013) Approved: April 7, 1999 Reaffirmed: January 28, 2013 NOTICE EIA Engineering Standards and Publications are

2、 designed to serve the public interest through eliminating misunderstandings between manufacturers and purchasers, facilitating interchangeability and improvement of products, and assisting the purchaser in selecting and obtaining with minimum delay the proper product for his particular need. Existe

3、nce of such Standards and Publications shall not in any respect preclude any member or nonmember of ECIA from manufacturing or selling products not conforming to such Standards and Publications, nor shall the existence of such Standards and Publications preclude their voluntary use by those other th

4、an ECIA members, whether the standard is to be used either domestically or internationally. Standards and Publications are adopted by ECIA in accordance with the American National Standards Institute (ANSI) patent policy. By such action, ECIA does not assume any liability to any patent owner, nor do

5、es it assume any obligation whatever to parties adopting the Standard or Publication. This EIA Standard is considered to have International Standardization implication, but the International Electrotechnical Commission activity has not progressed to the point where a valid comparison between the EIA

6、 Standard and the IEC document can be made. This Standard does not purport to address all safety problems associated with its use or all applicable regulatory requirements. It is the responsibility of the user of this Standard to establish appropriate safety and health practices and to determine the

7、 applicability of regulatory limitations before its use. (Created under Standards Proposal No. 4307 and reaffirmed under Project No. 5252.08 formulated under the cognizance of the CE-2.0 Committee on EIA National Connector and Socket Standards). Published by Electronic Components Industry Associatio

8、n 2013 Engineering Department 2214 Rock Hill Road, Suite 170 Herndon, VA 20170 PLEASE! DONT VIOLATE THE LAW! This document is copyrighted by the ECIA and may not be reproduced without permission. Organizations may obtain permission to reproduce a limited number of copies through entering into a lice

9、nse agreement. For information, contact: IHS 15 Inverness Way East Englewood, CO 80112-5704 or call USA and Canada (1-877-413-5184), International (303-397-7956) i CONTENTS Clause Page 1 Introduction 1 1.1 Scope 1 2 Test resources . 1 2.1 Equipment 1 2.2 Material 1 3 Test specimen 4 3.1 Description

10、. 4 3.2 Preparation . 4 4 Test procedure 5 4.1 Hydrostatic pressure, static 5 4.2 Hydrostatic pressure, cyclic 6 4.3 Examination (control tests) 6 4.4 Failures. 6 5 Details to be specified 6 6 Test documentation . 7 Table 1 Hydrostatic pressure test increments (static) . 5 2 Time at maximum pressure

11、 . 6 Figure 1 Hydrostatic test vessel 2 2 Typical connector tests 3 EIA-364-39B Page 1 TEST PROCEDURE No. 39B HYDROSTATIC TEST PROCEDURE FOR ELECTRICAL CONNECTORS, CONTACTS AND SOCKETS (From EIA Standards Proposal No. 4307, formulated under the cognizance EIA CE-2.0 Committee on National Connector S

12、tandards, and previously published in EIA-364-39A.) 1 Introduction 1.1 Scope This standard establishes a test method to assess the ability of unmated receptacles and wired mated harness to withstand hydrostatic pressures that are encountered in the undersea environment. 2 Test resources 2.1 Equipmen

13、t The test equipment shall consist of a hydrostatic pressure test vessel fabricated in accordance with the ASME Pressure Vessel Code. The pressure vessel shall be designed to suit the hydrostatic pressure range of the connector or receptacle to be tested. The vessel shall be equipped with a suitable

14、 pump to permit pressurization of the vessel to its required pressure conditions in accordance with 4.2 and table 1. The pressure gage connected to the vessel shall be accurate within plus or minus one percent. The vessel shall include a cover designed for mounting and sealing test flanges to the co

15、ver; see figure 1. 2.2 Material Test media shall be tap water, unless otherwise specified. When a union connector is tested (see figure 2) a dielectric oil shall be located above the water in the pressure vessel to completely immerse the bulkhead connector in oil and the union connector in the water

16、. EIA-364-39B Page 2 EIA-364-39B Page 3 EIA-364-39B Page 4 3 Test specimen 3.1 Description A test specimen shall consist of the following: 3.1.1 An unmated receptacle. 3.1.2 A mated bulkhead connector, or a mated union connector; see figure 2. 3.1.3 A protective cover. 3.2 Preparation Three types of

17、 hydrostatic pressure tests shall be conducted in this test procedure; an unmated receptacle, a mated connector, and a protective cover test. Specimens shall be tested under the specified electrical power with all contacts in connector, or ends of cables or wires connected. Instrumentation may be co

18、nnected to the test specimen via the pressure vessel for electrical performance monitoring. 3.2.1 Unmated receptacle The unmated receptacle shall be mounted to the vessel cover flange using sealing and fastening methods as specified in the referencing document. The face of the web section of the rec

19、eptacle shall be exposed to pressure while this area is completely filled with water. 3.2.2 Mated connector The bulkhead type connector or a union type connector shall be assembled using the wire or cable type, length, size and sealing methods as specified in the referencing document. 3.2.3 Protecti

20、ve cover The test connector shall be installed in the vessel so that the pressure can be applied safely to the cover. The back of the connector shall be suitably protected. Precaution should be taken to assure maximum safety when pressure is applied in various tests. EIA-364-39B Page 5 4 Test proced

21、ure 4.1 Hydrostatic pressure, static The test specimen shall be subjected to the specified test condition of table I. The test specimen shall be subjected to the maximum pressure of each applicable increment for 5 minutes 30 seconds at standard ambient conditions, unless otherwise specified in the r

22、eferencing document. Test condition Pressure increments 1 percentA B C DkPa lbf/in2 Increments 1 1 1 10-138 0-20 2 2 2 2138- 1,724 20-250 3 3 3 3 1,724- 3,447 250-500 4 4 4 4 3,447 - 6,895500- 1,000 5 5 5 6,895 - 10,342 1,000- 1,5006 6 610,342- 13,7901,500 - 2,000 7 7 7 13,790- 17,237 2,000 - 2,500

23、8 817,237 - 20,684 2,500- 3,000 9 9 20,684 - 24,132 3,000- 3,500 10 10 24,132- 27,579 3,500 - 4,00011 1127,579 - 34,4744,000- 5,000 12 12 34,474-41,369 5,000 - 6,00013 13 41,369 - 48,263 6,000 - 7,000 14 14 48,263 - 55,158 7,000 - 8,0001555,158- 62,0538,000-9,000 16 62,053 - 68,948 9,000- 10,00017 6

24、8,948 - 75,842 10,000 - 11,0001875,842- 82,73711,000- 12,00019 82,737- 89,63212,000- 13,00020 89,632 - 96,527 13,000- 14,0002196,527 - 103,42114,000- 15,00022 103,421- 110,316 15,000- 16,000NOTE For the purpose of this test 0 Kpa (0 lf/in2) is considered room ambient pressure. EIA-364-39B Page 6 4.2

25、 Hydrostatic pressure, cycling When specified, the connector shall be subjected to a cyclic pressure test following the static pressure test. The specimen shall be subjected to the following cycling from room ambient pressure to the maximum pressure of the test condition as indicated in Table 2. Tab

26、le 2 Time at maximum pressure Procedure Number of cycles Time at maximum pressure 1 25 Momentary 2 1,000 5 minutes 30 seconds 3 1 24 hours 30 minutes 4.3 Examination (control tests) Control tests such as continuity and insulation resistance shall be as specified. 4.4 Failures Potential modes of fail

27、ure resulting from this test include: 4.4.1 Permanent dimensional changes. 4.4.2 Cracking and crazing of insulation material. 4.4.3 Permanent damage to cable sealing compounds. 4.4.4 Water absorption by insulation materials and leakage through these materials. 4.4.5 Leakage of receptacle-to-bulkhead

28、 seals; plug-to-receptacle seals; and cable-to-plug seals. 4.4.6 Displacement or rupture of connector shells, inserts, contacts, wire, or sealing compounds. 4.4.7 Changes in electrical characteristics (adverse). 5 Details to be specified The following details shall be specified in the referencing do

29、cument: 5.1 Test medium, if other than tap water; see 2.2 5.2 Electrical power to be applied; see 3.2 EIA-364-39B Page 7 5.3 Mated or unmated condition of test connectors; see 3.2 5.4 Connector wire or cable type, length and size, and sealing methods; see 3.2 5.5 Receptacle seal mounting and fasteni

30、ng method; see 3.2.1 5.6 Special precautions, if applicable; see 3.2.3 5.7 Initial measurements and conditions, if other than room ambient; see 4.1 5.8 Test condition letter; see 4.1 5.9 Test procedure number; see 4.2 6 Test documentation Documentation shall contain the details specified in clause 5

31、, with any exceptions, and the following: 6.1 Title of test 6.2 Specimen description including fixture, if applicable 6.3 Test equipment used, and date of last and next calibration 6.4 Test method, condition, and procedure, as applicable 6.5 Values and observations. 6.5.1 Initial and final ambient c

32、onditions 6.5.2 Circuit diagram, if used for control tests 6.5.3 Insulation resistance readings, if applicable 6.5.4 Observations of permanent or temporary dimensional changes; insulation, connector shell, contact, wire (or cable) seal, or insert damage 6.6 Name of operator and date of test ECIA Doc

33、ument Improvement Proposal If in the review or use of this document, a potential change is made evident for safety, health or technical reasons, please fill in the appropriate information below and mail or FAX to: Electronic Components Industry Association EIA Standards & Technology Department 2214

34、Rock Hill Rd., Suite 170 Herndon, VA 20170 FAX: (571-323-0245) Document No.: Document Title: Submitters Name: Telephone No.: FAX No.: e-mail: Address: Urgency of Change: Immediate: At next revision: Problem Area: a. Clause Number and /or Drawing: b. Recommended Changes: c. Reason/Rationale for Recommendation: Additional Remarks: Signature: Date: FOR ECIA USE ONLY Responsible Committee: Chairman: Date comments forwarded to Committee Chairman: Electronic Components Industry Association 2214 Rock Hill Road, Suite 170 * Herndon, VA 20170 * tel 571-323-0294 * fax 571-323-0245 www.eciaonline.org