DLA MIL-C-1213 E-1986 CUPS GREASE《润滑脂杯》.pdf

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1、a # - a a :m /4- 21- a5 _ MIL-C-1213E 22 January 1986 SUPERSEDING 18 March 1971 MIL-C-1213D MILITARY SPECIFICATION CUPS, GREASE This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope; This specification covers grease cups for use as co

2、ntainers to distribute lubricant to moving metal parts in order to reduce friction. 1.2 Classification. Grease cups shall be of the following types, classes, and styles designated by the appltcable MS part number (see 6.2). Type I - MS 35758 (Manual Feed). Type II - MS 35759 (Automatic Feed). Class

3、1 - Spring operated. Style 1 - With tee handle. Style 2 - Without tee handle. Class 2 - Diaphragm operated. 2. APPLICABLE DOCUMENTS 2.1 Government Documents. Unless otherwise specified, the following specifications and standards of the issue listed in that issue of the Department of Defense Index of

4、 Specifications and Standards (DoDISS) specified in the soli- citation form a part of this specification to the extent specified herein. SPEC IF ICATION S Federal PPP-B-585 - Boxes, Wood, Wirebound PPP-B-591 - Boxes, Shipping, Fiberboard, Wood-Cleated PPP-B-601 - Boxes, Wood, Cleated-Plywood PPP-B-6

5、21 - Boxes, Wood, Nailed and Lock Corner PPP-B-636 - Boxes, Shipping Fiberboard PPP-B-640 - Boxes, Fiberboard, Corrugated, Triple-Mall Beneficial comments (recomm-endations, additions, deletions) and any pertinent data which may be of use in improving this document, should be addressed to: Commander

6、, US Army Armament, Research and Development Center, ATTN: SMCAR-ESC-AS, Dover, New Jersey 07801-5001, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. - / -. r.L FSC 4730 THIS DOCUMENT CONTAINS. PAGES. AMSC

7、N/A DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. /As 47 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-1213E 47 W 777770b 0270255 b W - MIL-C-1213E . .- _. SPEC IF1 CAT IONS Military MIL-P-116 - Preservat

8、ion, Methods of. MIL-B-117 - Bags, Sleeves and Tubing - Interior Packaging MIL-B-121 - Barrier Material, Greaseproof ed, Waterproofed, Flexible STANDARDS Military MIL-STD-105 - Sampling Procedures and Tables for Inspection by Attributes MIL-STD-129 - Marking for Shipment and Storage MIL-STD-147 - .P

9、aletized Unit Loads MS 3575% - Cups, Grease, Manual Feed MS 35759 - Cups, Grease, Automatic Feed Federal FED-STD-H28/1 - Screw Thread Standards for Federal Services (Section 1) FED-STD-H28/7 - Screw Thread Standards for Federal Services (Section 7) Pipe Nomenclature, Definitions and Letter Symbols f

10、or Screw Threads Threads, General Purpose (Copies of specifications, standards, handbooks, drawings and publications required by manufacturers ia connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting officer.) 2.2 Other publ

11、ications. The following documents form a part of this speci- fication to the extent specified herein. indicated as DoD adopted shall be the issue listed in the current DoDISS and the supplement thereto, if applicable. The issues of the documents which are ASTM A366 - Steel, Carbon, Cold-Rolled, Shee

12、t, Commercial Quality D3951 - Packaging, Commercial (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) 2.3 specification and the references cited herein, the text of this specification shall take precedence. 3. RE

13、QUIREMENTS Order of precedence. In the event of a conflict between the text of this 3.1 and MS 35759. Material. The grease cups shall be made of materials shown on MS 35758 3.2 Design. 3.2.1 conform to MS 35758. Manual feed (Type I). The design of manual feed grease cups shall Cups shall be provided

14、 with a knurled edge. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-C-1213E 47 99999Ob 027025b MIL-C-1213E 3.2.1.1 Ratchet design. 3.2.1.1.1 Cupc to prevent the cover from being shaken loose by vibration. Theeup shall be provided with a sturdy

15、 cover-locking spring O 3.2.1.1.2 Base. The base shall be provided with two inside vertical grooves or ratchets, located 180 apart against which the locking spring of the cup shall bear in order to provide a proportioning.guide for manually feeding grease and also to prevent change of position from

16、vibration. 3.2.1.2 Non-Ratchet ciesign. able. The non-ratchet design shown in MS 35758 is accept- . 3.2.2 Automatic feed (Type II). The design of automatic feed grease cups shall conform to MS 35759. 3.2.2.1 Spring operated with tee handle (Class 1, Style 1). 3.2.2.1.1 Cup and cap. threaded stem of

17、the plunger. The shank of the cup shall be drilled for a slotted plug or similar device securely contained to regulate the flow of grease. The cap shall be center drilled for passage of the 3.2.2.1.2 Plunger. stem. strength to maintain a flow of grease. with a non-metallic washer, snug fitting and s

18、ecurely placed to prevent leakage of grease. 3.2.2.1.3 Tee handle. threaded to conform to the plunger stem threads. vided with a spring-loaded device to prevent change of position from vibrations. The grease cup shall be provided with a plunger and threaded The base of the plunger shall be provided

19、The plunger shall be actuated by a conical, open-end spring of sufficient Travel of the plunger shall be controlled by a tee handle, The tee handle shall be pro- 3.2.2.2 Spring operated without tee handle (Class 1, Stype 2). 3.2.2.2.1 Cylinder. The cylinder shall be vented at the top. The lower end

20、shall be threaded for screwing it into the housing. 3.2.2.2.2 Housing. cylinder. The housing shall be threaded at the top for screwing in the A grease fitting shall be screwed into the side. 3.2.2.2.3 Protective valve. ive valve screwed into the bottom of a wiper disk seal. shall be actuated by a co

21、nical spring of predetermined pressure. When it is the manufacturers practice to furnish springs of different strengths according to application, then he shall furnish one spring of each strength with every grease cup, with suitable instructions for their application included in the unit package. Th

22、e grease cup shall be provided with a protect- The seal and valve 3.2.2.3 Diaphragm operated (Class 2) e 3.2.2.3.1 Cylinder. The cylinder shall be vented at the top. The lower end shall be threaded for screwing it into the housing. 3.2.2.3.2 Housing. the cylinder. The housing shall be threaded at th

23、e top for screwing in A grease fitting shall be screwed into the side. s 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-VIL-C-1213E 47 9799906 0270257 T 3.2.2.3.3 Mefergg device. fIexib1e non-metalIic disk which, under pressure of the grease, assu

24、mes the shape of the cylinder. The return action of the disk sh force the grease out. The grease shall be metered elther by a metering ball attached to the disk and sliding in the tapered bore of the housing OY by an adjstable device extending through the side of the housing into the bore. The greas

25、e cup shall be provided with a preformed, 3.3 Threads .- Thread dimensfons shall conf orm to FED-STD-H28/1 - Screw Thread Standards for Federal Services (Section 1) Nomenclature, Definitions and Letter Symbols for Screw Threads and FED-STD-H28/7 - Screw Thread Standards for Federal Services (Section

26、 7) Pipe Threads, General Purpose. 3 -4 shanks or bases that will fit a standard-size open-end wrench. Wrench tags. Grease cups shall be provided with wrench pads on the 3.5 Surface-fhisies. The exterior and interior surfaces shall be smooth- finished to normal manufacturing standards. 3.6 that the

27、cups shall show no leakage (see 4*4+1. Component parts. The component parts of the cups shall be so constructed 3.7 Dimensions and tolerances, The dimensions and tolerances shall be in agreement with MS 35758 and MS 35759. 3.8 ions in MS 35758- and MS 35759. Protect.ve coating. The cups shall be pla

28、ted in accordance with instruct- 3.9 Grease capacity!. Capacity shall be as indicated in MS 35758 and MS 35759. 3.10 The grease cups shall be manufactured in accordance with this specification, pertinent standards and best commercial practice. The com- ponent parts of the grease cups shall have no p

29、its, rust, loose scale, chips, scraps, splits, cracks, burrs or other defects that would affect proper operation. Workmanchip. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responcbility for -inspection- Unless otherwise specified in the contract or purchase order, the contractor is responsible for the perfor

30、mance of all inspection requirements as specified heren. the contract or purchase order, the contractor may use hic own or any other facilities suitable for the performance of the inspection requirements specified herein, unless d.isapproued by the Government. The Government reserves the right to pe

31、rform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. 4-1.1 Component and material inspection. The contractor is responsible for insuring that components and materials used are manuf

32、actured, examned and tested ia accordance with referenced specifications and standards. Except as otherwise Specified in 4.2.1 For nondestructive tests. Sampling for ndndestructive tests shall be conducted in accordance with MIL-STD-105, Inspection Level II. 4 Provided by IHSNot for ResaleNo reprodu

33、ction or networking permitted without license from IHS-,-,-a 4 i a a MIL-C-1213E 47 7997906 0270258 1 W MILzC-1213E 4.2.2 accordance with MIL-STD-105, Inspection Level S4. For destructive tests. Sampling for destructive tests shall be in 4.2.3 - Lot. Unless otherwise specified, alot shall consist of

34、 all cups of the same type offered for inspection at one time. 4.3 Inspect ion. 4.3.1 Examination of cups. Visual and dimensional examination of the grease cups shall be conducted in accordance with MIL-STD-105, Inspection Level 11. 4.3.2 Inspection of preparation for delivery. The inspector shall d

35、etermine that packaging, packing and marking conform to the requirements specified in Section 5. 4.3.3 Inspection of grease cups. Inspection of grease cups shall be conducted as follows: Categories Defects Critical Ma j or 101 102 103 104 105 106 107 108 Method of Inspection None Defined AQL 2.5 Per

36、cent Defective Outside diameter exceeds maximum Overall length exceeds maximum Threads do not conform to FED-STD-H28/1 and FED-STD-H28/7 Spring cracked or broken Disk cracked Leakage Metering components (plunger, valve, ball, tee handle, adjusting screw) broken or deformed Workmanship defective (3.1

37、0) AQL 6.5 Percent Defective Minor 201 202 4.4 Burrs Foreign matter Tests. Measure Measure . Measure Visual Visual Visual Visual Visual Visual Visual 4.4.1 Functioning. Grease cups, selected per 4.2.1 shall be prepared as for service and filled with grease. The grease cups, including metering compon

38、ents, shall be checked for functioning, proper lubrication and leakage of lubricant. Failure of one or more tests shall be cause for rejection of the lot represented by the sample. 4.4.2 Destructive tests. Grease cups, selected as in 4.i2.2 shall be analyzed to determine compliance with pertinent sp

39、ecifications. Plating shall be checked for conformance with applicable specifications. shall be cause for rejection of the lot represented by the sample. Failure of one or more tests Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-LZL3E 47 m 79

40、97906 0270257 3 m 5. PACKAGING 5.1 Preservaton and packaging. 5.1.1 Level A arid B. 5.1.1.1 Unit packaging. MIL-P-116 and presented with a preservative oil conforming to Type P-7 of MIL-P-116. The cups shall be drained of excess oil, individually wrapped in greaseproof barrier material conforming to

41、 Grade A of MIL-B-121 and placed in a packaging bag conforming to Type I, Class B, Style 2 of MIL-B-117. Closure of the bag shall be accomplished by heat sealing. 5.1.1.2 Intermedia!e packaging. Cups unit-packaged as specified in 5.1.1.1 shall be placed in a snug-fitting fiberboard box conforming to

42、 Class Weather- Resistant of PPP-B-636. Closure shall be accomplished in accordance with the container specifications. Each cup shall be unit-packaged, Method IC-1 af 5.1.2 Level C. 5.1.2.1 Unit packaging. a packaging bag conforming to Type I, Class B, Style 2 of MIL-B-117. Closure of the bag shall

43、be accomplished by heat sealing, stapling or taping. Each cup shall be packaged Method III of MIL-P-116 in 5 .l. 2.2 Intermediate packag,ing. Not applicable. 5.1.3 Commercial. 5.1.3.1 Unit packaging. Each cup shall be unit packed in accordance with ASTM-D3951. 5.2 Packing. 5.2.1 Level A. 5.2.1.1 Int

44、ermediate packages, as specified in 5.1.1.2 shall be packed in a mini- mum size exterior box conforming to Style A, B, I or J of PPP-B-601; Class 2 of PPP-B-621 or Class 3 of PPP-B-585. Unless otherwise specified, the gross weight of the container shall not exceed 200 pounds. Closure of the containe

45、r shall be in accordance with the applicable container specifications. 5.2.2 Level E. 5.2.2.1 Intermediate packages as specified in 5.1.1.2 shall be packed in a minimum size exterior container conforming to Class 2 of PPP-B-640, Class Weather-Resistant of PPP-B-636, Class 1 of PPP-B-621, Type Domest

46、ic of PPP-B-601, Class I of PPP-B-591 or Class 1 or 2 of PPP-B-585. container shall not exceed 200 pounds or the limitations of the container speci- fications as applicable. requirements of the applicable container specification. Unless otherwise specified, the gross weight of the Closure shall be a

47、ccomplished in accordance with the 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NIL-C-1213E 97 7777906 0270260 T W MIL-C- 1213E 5.2.3 Levei C. 5.2.3.1 containers conforming to Class Domestic of PPP-B-636, Class 1 of PPP-B-640, Class 1 or 2 of PP

48、P-B-585, Type Domestic of PPP-B-601 or Class 1 or PPP-B-621. shall not exceed the limitations of the container specification. in accordance with the requirements of the applicable container specification. Cups unit-packaged as specified in 5.1.2.1 shall be bulk packed in exterior Gross weight Closur

49、e shall be 5.2.4 with ASTM-D3951. Cups unit packaged as Specified in 5.1.3 shall be packed in accordance 5.2.5 Palletzed Loads. When specified (see 6.2), palletized loads, commen- surate with the level of packing specified in the contract or order, shall be palletized in accordance with MIL-STD-147. size and quantities to the greatest extent possible. size which does not conform to any of the pallet patterns specified in MIL-STD-147