DIN EN ISO 13628-9-2008 Petroleum and natural gas industries - Design and operation of subsea production systems - Part 9 Remotely Operated Tool (ROT) intervention systems (ISO 136.pdf

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1、Januar 2008DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINPreisgruppe 14DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestattet.ICS 75.180.10!,wP“9849445www.din.deDDI

2、N EN ISO 13628-9Erdl- und Erdgasindustrie Auslegung und Betrieb von Unterwasser-Produktionssystemen Teil 9: ROT-Systeme (ISO 13628-9:2000);Englische Fassung EN ISO 13628-9:2006Petroleum and natural gas industries Design and operation of subsea production systems Part 9: Remotely Operated Tool (ROT)

3、intervention systems (ISO 13628-9:2000);English version EN ISO 13628-9:2006Industries du ptrole et du gaz naturel Conception et exploitation des systmes de production immergs Partie 9: Systmes dintervention utilisant des dispositifs commande distance (ROT)(ISO 13628-9:2000);Version anglaise EN ISO 1

4、3628-9:2006Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 Berlin www.beuth.deGesamtumfang 30 SeitenDIN EN ISO 13628-9:2008-01 2 Nationales Vorwort Dieses Dokument (EN ISO 13628-9:2006) wurde vom Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petro

5、chemische und Erdgasindustrie“ (Sekretariat: AFNOR Frankreich) erstellt. Es handelt sich dabei um die unvernderte bernahme von ISO 13628-9:2000, erarbeitet von ISO/TC 67 Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, Subkomitee SC 4 Drilling an

6、d production equipment“. Fr Deutschland hat hieran der Arbeitskreis NA 109-00-01-04 AK Bohr- und Frdereinrichtungen“ im Normenausschuss Erdl- und Erdgasgewinnung (NG) mitgearbeitet. Diese Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 13/1983 nur die englische Originalfassung der ISO-

7、Norm. Diese Norm enthlt neben den gesetzlichen Einheiten auch die Einheiten F“, ft“, lbf“, psi“, die im Deutschen Normenwerk nicht zugelassen sind. Es wird jedoch ausdrcklich darauf hingewiesen, dass die Anwendung dieser Einheiten im nationalen amtlichen und geschftlichen Verkehr aufgrund des Gesetz

8、es ber Einheiten im Messwesen nicht zulssig ist. Umrechnung: 1 F = 9/5 C + 32 1 ft = 0,304 8 m 1 lbf = 4,448 222 N 1psi = 6,894 757 kPa EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 13628-9 December 2006 ICS 75.180.10 English Version Petroleum and natural gas industries Design and operati

9、on of subsea production systems Part 9: Remotely Operated Tool (ROT) intervention systems (ISO 13628-9:2000) Industries du ptrole et du gaz naturel Conception et exploitation des systmes de production immergs Partie 9: Systmes dintervention utilisant des dispositifs commande distance (ROT) (ISO 1362

10、8-9:2000) Erdl- und Erdgasindustrie Auslegung und Betrieb von Unterwasser-Produktionssystemen Teil 9: ROT-Systeme (ISO 13628-9:2000) This European Standard was approved by CEN on 13 November 2006. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the condition

11、s for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three offic

12、ial versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Be

13、lgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDI

14、ZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 13628-9:2006: EContents Page122.12.233.13.23.33.43

15、.544.14.24.34.44.54.6562Introduction.4Foreword3Scope5Terms, definitions and abbreviated terms5Terms and definitions .5Abbreviated terms.6System selection7General7Deck handling equipment.9Intervention control system (ICS)9Deployment/landing equipment.11Tools for primary intervention tasks.11Functiona

16、l requirements and recommendations.12General12Deployment and landing requirements and recommendations .13Surface equipment 14Control system requirements and recommendations.16Tie-in operations19Module replacement22Test requirements and recommendations23Interfaces23Bibliography28DIN EN ISO 13628-9:20

17、08-01EN ISO 13628-9:2006 (E)Foreword The text of ISO 13628-9:2000 has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 1

18、3628-9:2006 by Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identic

19、al text or by endorsement, at the latest by June 2007, and conflicting national standards shall be withdrawn at the latest by June 2007. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: A

20、ustria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice T

21、he text of ISO 13628-9:2000 has been approved by CEN as EN ISO 13628-9:2006 without any modifications. 3DIN EN ISO 13628-9:2008-01EN ISO 13628-9:2006 (E)IntroductionThis part of ISO 13628 is considered to be closely related to ISO 13628-1 and ISO 13628-8. ISO 13628-1 providesgeneral requirements and

22、 overall recommendations for development of complete subsea production systems forthe petroleum and natural gas industries, from design to decommissioning, and gives a description of how the ROTintervention systems relate to the total subsea production system.The objective of subsea intervention sys

23、tems, including vessel and deck handling equipment, is to facilitate safeand efficient intervention on subsea installations.4DIN EN ISO 13628-9:2008-01EN ISO 13628-9:2006 (E)1 ScopeThis part of ISO 13628 provides functional requirements and recommendations for ROT intervention systems andinterfacing

24、 equipment on subsea production systems for the petroleum and natural gas industries.This part of ISO 13628 does not cover manned intervention and ROV-based intervention systems (e.g. for tie-in ofsealines and module replacement). Vertical wellbore intervention, internal flowline inspection, tree ru

25、nning and treerunning equipment are also excluded from this part of ISO 13628.2 Terms, definitions and abbreviated termsFor the purposes of this part of ISO 13628, the following terms, definitions and abbreviated terms apply.2.1 Terms and definitions2.1.1subsea interventionall work carried out subse

26、a2.1.2primary interventionall work carried out during the scheduled intervention task2.1.3ROT systemdedicated, unmanned, subsea tools used for remote installation or module replacement tasks that require liftcapacity beyond that of free-swimming ROV systemsNOTE The ROT system comprises wire-suspende

27、d tools with control system and support-handling system for performingdedicated subsea intervention tasks. They are usually deployed on liftwires or a combined liftwire/umbilical. Lateral guidancemay be via guidewires, dedicated thrusters or ROV assistance.2.1.4deployment systemall equipment involve

28、d in the launch and recovery of the ROT system2.1.5heave-compensated systemsystem that limits the effect of vertical vessel motion on the deployed ROT system5DIN EN ISO 13628-9:2008-01EN ISO 13628-9:2006 (E)2.1.6skid systemstorage, transportation, lifting and testing frames to facilitate movement of

29、 the ROT systems and the modules andcomponents to be replaced or installedNOTE Skids are used in combination with a skidding system.2.1.7sealinesall pipelines, flowlines, umbilicals and cables installed on the seabed2.1.8termination headpart of the PICS interfacing with the end of the sealine2.1.9pu

30、ll-in headpart of the pull-in system acting as attachment point for the end of the pull-in wire2.2 Abbreviated termsCB centre of buoyancyCF connection functionCG centre of gravityCT connection toolFAT factory acceptance testHPU hydraulic power unitICS intervention control systemID internal diameterI

31、P ingress protectionLCC life cycle costMQC multi quick connectorNAS National Aerospace Standard InstitutePGB permanent guide basePICS pull-in and connection systemPIF pull-in functionPIT pull-in toolROT remotely operated toolROV remotely operated vehicleSPS subsea production system6DIN EN ISO 13628-

32、9:2008-01EN ISO 13628-9:2006 (E)SWL safe working loadWOCS workover control system3 System selection3.1 GeneralThe design, configuration and operation of the ROT intervention system impacts directly on the LCC for the entireSPS. In order to obtain an SPS design providing safe and cost-effective inter

33、vention operations, it is important toobtain a closed loop between SPS design and intervention system design. See Figure 1.An ROT intervention system typically comprises the following:a) ROTs for dedicated intervention tasks,b) deck handling equipment,c) ICS,d) deployment/landing equipment,e) ROV sp

34、read interfaced with ROT systems.An illustration of the main features of an ROT intervention system and associated equipment is shown in Figure 2.The breakdown of the ROT intervention system into sub-elements and components as presented in this part ofISO 13628 should not pose limitations on the sel

35、ection of new intervention concepts whose functionality andreliability can be documented.Configurational options for the ROT intervention system and interfacing equipment, such as intervention vessel andROV systems when used, are shown in Figure 3.ROT intervention systems shall be evaluated for all

36、phases of an intervention operation, which typically are:Gbe mobilization (specific issues at the location in question),Gbe deck handling and preparation,Gbe launch, descent and landing,Gbe intervention task,Gbe testing,Gbe complementary tasks,Gbe retrieval,Gbe demobilization,Gbe contingency.During

37、the evaluation, consideration shall be given to reasonably foreseeable misuse of the ROT interventionsystem.7DIN EN ISO 13628-9:2008-01EN ISO 13628-9:2006 (E)Figure 1 Interaction of LCCFigure 2 Principal sketch of an ROT intervention system8DIN EN ISO 13628-9:2008-01EN ISO 13628-9:2006 (E)Figure 3 I

38、llustration of interfaces between the intervention vessel, the ROT systemand, when used, the ROV system3.2 Deck handling equipmentDeck handling equipment and launching techniques shall be selected to ensure that a wide range of vessels canbe used. Flexibility shall be provided without compromising s

39、afety and reliability of the work, both on surface andsubsea. Main issues are:Gbe means of moving intervention equipment on deck (skid systems vs. use of vessel cranes);Gbe means of deploying and landing ROT systems (winches and simple mobile A-frames vs. use of complex,purpose-made heave-compensate

40、d systems);Gbe means of installing on and removing from the intervention vessel.The selection of equipment shall be dictated by the nature of the intervention task (e.g. tie-in operation, modulereplacement), environmental considerations affecting the operation and time available to carry out the req

41、uiredoperation.3.3 Intervention control system (ICS)The ICS shall be designed for control and monitoring ofa) ROT function testing on deck,b) ROT status during running, if required,9DIN EN ISO 13628-9:2008-01EN ISO 13628-9:2006 (E)c) ROT functions during the intervention task.These control functions

42、 may be provided either throughGbe ROT function testing on deck,Gbe a dedicated system for the ROT,Gbe an ROV control system, orGbe a combined ROT/ROV system.Main issues with respect to selection of the ICS configuration areGbe complexity of the subsea work,Gbe cost and manning for a dedicated contr

43、ol system,Gbe level of modifications to a standard ROV control system,Gbe flexibility of the ROV during the subsea work,Gbe reliability and suitability of the subsystems within an ROV spread.See Figure 4, which is meant to highlight the interrelationship between ROTs and ROVs and related interfacere

44、quirements.Figure 4 Illustration of possible ICS options for ROT systems10DIN EN ISO 13628-9:2008-01EN ISO 13628-9:2006 (E)3.4 Deployment/landing equipmentSelection of running philosophy is determined bya) availability requirements (logistics and mobilization time for equipment),b) field-specific pa

45、rameters (water depth, wave, current and seabed conditions),c) vessel requirements,d) intervention task-specific parameters (planned vs. unplanned operation, complexity, frequency and subseainterface considerations),Figure 5 shows two options available for horizontal positioning control.Figure 5 Ill

46、ustration of possible deployment and landing options for ROT systems3.5 Tools for primary intervention tasksa) The following considerations should be taken into account for tie-in operations:Gbe parameters related to the dedicated sealine;Gbe operational issues with respect to the vessel, e.g. simul

47、taneous operations between subsea intervention anddrilling or completion activities;Gbe environmental aspects, including e.g. water depths, current conditions and seabed conditions;11DIN EN ISO 13628-9:2008-01EN ISO 13628-9:2006 (E)Gbe limitations subjected to the alternative tie-in methods, e.g. wi

48、nch capacity or length of pull-in rope;Gbe SPS field layout.b) The following considerations should be taken into account for module replacement:Gbe operational issues with respect to the vessel, e.g. simultaneous operations between subsea intervention anddrilling or completion activities;Gbe environ

49、mental aspects, including e.g. water depths, current conditions and seabed conditions;Gbe access at the subsea location;Gbe replacement in one or two tooling missions;Gbe mass and dimensions of module to be replaced.4 Functional requirements and recommendations4.1 GeneralThis subclause contains general functional requirements and recommendations for the elements within the variousoptions of ROT intervention systems and interfacing equipment.a) The ROT intervention system shall be designed to be as sm