AWWA C205-2012 Cement CMortar Protective Lining and Coating for Steel Water Pipe 4 In (100 mm) and Larger Shop Applied.pdf

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1、 ANSI/AWWA C205-12 (Revision of ANSI/AWWA C205-07) AWWA Standard Effective date: June 1, 2012. First edition approved by AWWA Board of Directors June 26, 1941. This edition approved Jan. 22, 2012. Approved by American National Standards Institute Feb. 23, 2012. 6666 West Quincy Avenue Advocacy Denve

2、r, CO 80235-3098 Communications T 800.926.7337 Conferences www.awwa.org Education and TrainingScience and TechnologySections The Authoritative Resource on Safe Water CementMortar Protective Lining and Coating for Steel Water Pipe4 In. (100 mm) and LargerShop Applied SM Copyright 2012 American Water

3、Works Association. All Rights Reserved. ii AWWA Standard This document is an American Water Works Association (AWWA) standard. It is not a specification. AWWA standards describe minimum requirements and do not contain all of the engineering and administrative information normally contained in specif

4、i- cations. The AWWA standards usually contain options that must be evaluated by the user of the standard. Until each optional feature is specified by the user, the product or service is not fully defined. AWWA publication of a standard does not constitute endorsement of any product or product type,

5、 nor does AWWA test, certify, or approve any product. The use of AWWA standards is entirely voluntary. This standard does not supersede or take precedence over or displace any applicable law, regulation, or codes of any governmental authority. AWWA standards are intended to represent a consensus of

6、the water supply industry that the product described will provide satisfactory service. When AWWA revises or withdraws this standard, an official notice of action will be placed in the official notice section of Journal - American Water Works Association. The action becomes effective on the first da

7、y of the month following the month of Journal - American Water Works Association publication of the official notice. American National Standard An American National Standard implies a consensus of those substantially concerned with its scope and provisions. An American National Standard is intended

8、as a guide to aid the manufacturer, the consumer, and the general public. The existence of an American National Standard does not in any respect preclude anyone, whether that person has approved the standard or not, from manufacturing, marketing, purchasing, or using products, processes, or procedur

9、es not conforming to the standard. Ameri- can National Standards are subject to periodic review, and users are cautioned to obtain the latest editions. Producers of goods made in conformity with an American National Standard are encouraged to state on their own responsibility in advertising and prom

10、otional materials or on tags or labels that the goods are produced in conformity with particular American National Standards. Caution n oti Ce : The American National Standards Institute (ANSI) approval date on the front cover of this standard indicates completion of the ANSI approval process. This

11、American National Standard may be revised or withdrawn at any time. ANSI procedures require that action be taken to reaffirm, revise, or withdraw this standard no later than five years from the date of publication. Purchasers of American National Standards may receive current information on all stan

12、dards by calling or writing the American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036; (212) 642-4900, or e-mailing infoansi.org. ISBN-13, print: 978-1-58321-886-0 eISBN-13, electronic: 978-1-61300-144-8 ISBN-10, print: 1-58321-886-6 eISBN-10, electronic: 1-613

13、00-144-4 All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording, or any information or retrieval system, except in the form of brief excerpts or quotations for review purposes, without th

14、e written permission of the publisher. Copyright 2012 by American Water Works Association Printed in USA Copyright 2012 American Water Works Association. All Rights Reserved. iii Committee Personnel The Steel Water Pipe-Manufacturers Technical Advisory Committee (SWPMTAC) Task Group on updating ANSI

15、/AWWA C205, which developed this standard, had the following personnel at the time: Henry H. Bardakjian, Chair S.A. Arnaout, Hanson Pressure Pipe Inc., Dallas, Texas (AWWA) H.H. Bardakjian, Consultant, Glendale, Calif. (AWWA) B.J. Britton, W. Walsh Company, Attleboro, Mass. (AWWA) R.J. Card, Manufac

16、turing Consultant, Sugar Hill, Ga. (AWWA) D. Dechant, Dechant Infrastructure Service, Aurora, Colo. (AWWA) A. Fletcher, Tyco Water, Southbank, Australia (AWWA) J.E. Hohider, Heitkamp Inc., Watertown, Conn. (AWWA) B.D. Keil, Northwest Pipe Company, Pleasant Grove, Utah (AWWA) J.L. Luka, American Spir

17、alWeld Pipe Company, Columbia, S.C. (AWWA) L. McKinney, Womble Company, Houston, Texas (AWWA) R.D. Mielke, Northwest Pipe Company, Raleigh, N.C. (AWWA) J. Olmos, Ameron International, Rancho Cucamonga, Calif. (AWWA) G.F. Ruchti, Consultant, Punta Gorda, Fla. (AWWA) B. Simpson, American SpiralWeld Pi

18、pe Company, Birmingham, Ala. (AWWA) B. Vanderploeg, Consultant, Portland, Ore. (AWWA) D.R. Wagner, Consultant, St. Louis, Mo. (AWWA) The AWWA Standards Committee on Steel Pipe, which reviewed and approved this standard, had the following personnel at the time of approval: John H. Bambei Jr., Chair D

19、ennis Dechant, Vice-Chair John L. Luka, Secretary General Interest Members W.R. Brunzell, Brunzell Associates Ltd., Skokie, Ill. (AWWA) R.J. Card, Lockwood, Andrews & Newnam, Sugar Hill, Ga. (AWWA) R.L. Coffey, HDR Engineering Inc., Omaha, Neb. (AWWA) Copyright 2012 American Water Works Association.

20、 All Rights Reserved. iv H.E. Dunham, MWH Inc., Snohomish, Wash. (AWWA) S.N. Foellmi, Black & Veatch Corporation, Irvine, Calif. (AWWA) M.B. Horsley,* Horsley Engineering LLC, Overland Park, Kan. (AWWA) R.L. Gibson, Freese and Nichols Inc., Fort Worth, Texas (AWWA) J.K. Jeyapalan, Pipeline Consultan

21、t, New Milford, Conn. (AWWA) R.A. Kufaas, Norske Corrosion & Inspection Services Ltd., Surrey, B.C. (AWWA) J.L. Mattson, Corrosion Control Technologies, Sandy, Utah (AWWA) W.J. Moncrief,* HDR Engineering Inc., San Diego, Calif. (AWWA) E.N. Olson, Standards Council Liaison, Brown and Caldwell, Gold H

22、ill, Ore. (AWWA) R. Ortega,* Lockwood Andrews & Newnam, Houston, Texas (AWWA) E.S. Ralph, Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA) A.E. Romer, AECOM, Newport Beach, Calif. (AWWA) J.R. Snow,* MWH Americas Inc., Denver, Colo. (AWWA) H.R. Stoner, Consultant, North Plainfield, N.J. (AWWA)

23、C.C. Sundberg, CH2M HILL Inc., Issaquah, Wash. (AWWA) W.R. Whidden, Woolpert, Orlando, Fla. (AWWA) Producer Members S.A. Arnaout, Hanson Pressure Pipe Inc., Dallas, Texas (AWWA) H.H. Bardakjian, Consultant, Glendale, Calif. (AWWA) M. Bauer, Tnemec Company Inc., North Kansas City, Mo. (AWWA) R.R. Car

24、penter, American SpiralWeld Pipe Company, Birmingham, Ala. (MSS) D. Dechant, Dechant Infrastructure Service, Aurora, Colo. (AWWA) W.B Geyer, Steel Plate Fabricators Association, Lake Zurich, Ill. (SPFA) B.D. Keil, Northwest Pipe Company, Pleasant Grove, Utah (AWWA) J.L. Luka,* American SpiralWeld Pi

25、pe Company, Columbia, S.C. (AWWA) R.D. Mielke,* Northwest Pipe Company, Raleigh, N.C. (AWWA) J. Olmos, Ameron International, Rancho Cucamonga, Calif. (AWWA) G.F. Ruchti,* Consultant, Punta Gorda, Fla. (AWWA) J.A. Wise, Canus International Sales Inc., Surrey, B.C. (AWWA) * Alternate Liaison, nonvotin

26、g Copyright 2012 American Water Works Association. All Rights Reserved. v User Members G.A. Andersen, New York City Bureau of Water Supply, Little Neck, N.Y. (AWWA) J.H. Bambei Jr., Denver Water, Denver, Colo. (AWWA) B. Cheng, Metro Vancouver, Burnaby, B.C. (AWWA) R.V. Frisz, US Bureau of Reclamatio

27、n, Denver, Colo. (USBR) G. George, Tacoma Public Utilities, Tacoma, Wash. (AWWA) T.J. Jordan, Metropolitan Water District of Southern California, La Verne, Calif. (AWWA) M. McReynolds,* Metropolitan Water District of Southern California, La Mirada, Calif. (AWWA) G. Oljaca,* Metro Vancouver, Burnaby,

28、 B.C. (AWWA) G.P. Stine, San Diego County Water Authority, San Diego, Calif. (AWWA) N.A. Wigner, Los Angeles Department of Water & Power, Los Angeles, Calif. (AWWA) J.V. Young, City of Richmond, Richmond, B.C. (AWWA) * Alternate Copyright 2012 American Water Works Association. All Rights Reserved. T

29、his page intentionally blank. Copyright 2012 American Water Works Association. All Rights Reserved. vii Contents All AWWA standards follow the general format indicated subsequently. Some variations from this format may be found in a particular standard. Foreword I. Introduction. ix I.A. Background i

30、x I.B. History .ix I.C. Acceptance x II. Special Issues xi II.A. Soft, Aggressive Waters .xi II.B. Intermittent Operations .xi II.C. Flow Velocity .xi II.D. Strain Limitations xi II.E. Weld-After-Backfill xi II.F. CementMortar Lining Thickness xii III. Use of This Standard .xii III.A. Purchaser Opti

31、ons and Alternatives .xii III.B. Modification to Standard .xiii IV. Major Revisions xiii V. Comments .xiv Standard 1 General 1.1 Scope 1 1.2 Purpose .2 1.3 Application 2 2 References 2 3 Definitions .3 4 Requirements .4 4.1 General .4 4.2 Material 5 4.3 Surface Preparation .6 4.4 CementMortar Lining

32、 .6 4.5 CementMortar Coating.10 4.6 CementMortar Overcoat .14 4.7 Field Joints 16 5 Verification 18 5.1 Sampling and Testing Cement Mortar for Linings 18 5.2 Testing Cement Mortar for Coatings 19 5.3 Calibration of the Manufacturers Equipment 20 5.4 Inspection and Testing by Purchaser 20 6 Delivery

33、.21 6.1 General .21 6.2 Plastic End Caps .21 6.3 Affidavit of Compliance 21 Tables 1 CementMortar-Lining Thickness 7 SEC. PAGESEC. PAGE Copyright 2012 American Water Works Association. All Rights Reserved. This page intentionally blank. Copyright 2012 American Water Works Association. All Rights Res

34、erved. ix Foreword This foreword is for information only and is not a part of ANSI/AWWA C205. I. Introduction. I.A. Background. Cementmortar-lined-and-coated steel pipe was first used in the United States in the late 1800s. Some of the first pipelines were in service for almost a century by the time

35、 the first national standard was written. However, it was not until the 1920s that a practical method of plant-applied cementmortar lining was developed. The first plant-applied linings were installed by standing the pipe on end, placing a tapered plug with a rope attached to the leading end inside

36、the pipe, placing enough cement mortar on top of the plug to coat the pipe, and then pulling the plug up through the pipe. Improvements in the lining process were developed, and the centrifugal process for plant-applied cementmortar lining emerged. Cementmortar-lined and cementmortar-coated steel pi

37、pe combines the physical strength of steel with the protective qualities of cement mortar. The lining, applied centrifugally, creates a smooth, dense finish that protects the pipe from tuberculation and provides a measure of corrosion protection. The smooth interior surface provides a high flow coef

38、ficient for the design life of the pipeline under normal operating condi- tions. In addition, the cementmortar coating results in a tough, durable, and rugged coating that forms an alkaline environment where oxidation or corrosion of the steel is inhibited. I.B. History. The first edition of this st

39、andard, designated 7A.7-41, Standard Specifications for CementMortar Protective Coating for Steel Water Pipe of Sizes 30 Inches and Over, was approved by the AWWA Board of Directors on June 26, 1941. Before that, a tentative draft had been published in the January 1940 Journal - American Water Works

40、 Association for review and comment. The first edition provided a section for the field application of cementmortar lining, which was deleted by action of the Board of Directors effective June 30, 1951. Pending the promulgation of AWWA C602, CementMortar Lining of Water Pipe- lines4 In. (100 mm) and

41、 LargerIn Place, the ninth, tenth, and eleventh printing of 7A.7 (AWWA C205) continued to carry the withdrawn section. The next edition, published in 1962, was a major revision and provided for pipe sizes of 4 in. (100 mm) and larger. The standard was subsequently revised in 1971, 1980, 1985, 1989,

42、1995, 2000, and 2007. This edition was approved on Jan. 22, 2012. Copyright 2012 American Water Works Association. All Rights Reserved. x I.C. Acceptance. In May 1985, the US Environmental Protection Agency (USEPA) entered into a cooperative agreement with a consortium led by NSF International (NSF)

43、 to develop voluntary third-party consensus standards and a certification program for direct and indirect drinking water additives. Other members of the original consortium included the American Water Works Association Research Foundation (AwwaRF, now the Water Research Foundation) and the Conferenc

44、e of State Health and Environmental Managers (COSHEM). The American Water Works Association (AWWA) and the Association of State Drinking Water Administrators (ASDWA) joined later. In the United States, authority to regulate products for use in or in contact with drinking water rests with individual

45、states.* Local agencies may choose to impose requirements more stringent than those required by the state. To evaluate the health effects of products and drinking water additives from such products, state and local agencies may use various references, including 1. An advisory program formerly admini

46、stered by USEPA, Office of Drinking Water, discontinued on April 7, 1990. 2. Specific policies of the state or local agency. 3. Two standards developed under the direction of NSF, NSF /ANSI 60, Drinking Water Treatment ChemicalsHealth Effects, and NSF/ANSI 61, Drinking Water System ComponentsHealth

47、Effects. 4. Other references, including AWWA standards, Food Chemicals Codex, Water Chemicals Codex and other standards considered appropriate by the state or local agency. Various certification organizations may be involved in certifying products in accor- dance with NSF/ANSI 61. Individual states

48、or local agencies have authority to accept or accredit certification organizations within their jurisdiction. Accreditation of certi- fication organizations may vary from jurisdiction to jurisdiction. Annex A, “Toxicology Review and Evaluation Procedures,” to NSF/ANSI 61 does not stipulate a maximum

49、 allowable level (MAL) of a contaminant for substances not regulated by a USEPA final maximum contaminant level (MCL). The MALs of an unspecified list of “unregulated contaminants” are based on toxicity testing guidelines * Persons outside the United States should contact the appropriate authority having jurisdiction. NSF International, 789 N. Dixboro Road, Ann Arbor, MI 48105. American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036. Both publications available from National Academy of Scie