ASTM A530 A530M-2004a Standard Specification for General Requirements for Specialized Carbon and Alloy Steel Pipe.pdf

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1、Designation: A 530/A 530M 04aStandard Specification forGeneral Requirements for Specialized Carbon and AlloySteel Pipe1This standard is issued under the fixed designation A 530/A 530M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision

2、, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification2co

3、vers a group of requirementswhich, with the exceptions of Section 5.3, Section 13, Section20, and Section 21, are mandatory requirements to the ASTMpipe product specifications noted below unless the productspecification specifies different requirements, in which case therequirement of the product sp

4、ecification shall prevail.1.2 Sections 5.3 or 20 are mandatory if the product speci-fication has a requirement for product analysis or flatteningtests.1.3 Section 21 is mandatory if the product specification hasa hydrostatic test requirement without defining the test param-eters.1.4 Section 13 is fo

5、r information only.1.5 In case of conflict between a requirement of the productspecification and a requirement of this general requirementspecification, only the requirement of the product specificationneed be satisfied.Title of Specification ASTM DesignationASeamless Carbon Steel Pipe for High-Temp

6、eratureServiceA 106Metal-Arc-Welded Steel Pipe for Use With High-Pressure Transmission SystemsA 381Centrifugally Cast Ferritic Alloy Steel Pipe for High-Temperature ServiceA 426Centrifugally Cast Austenitic Steel Pipe for High-Temperature ServiceA 451Seamless Carbon Steel Pipe for Atmospheric andLow

7、er TemperaturesA 524Centrifugally Cast Iron-Chromium-Nickel High-AlloyTubing for Pressure Application at HighTemperaturesA 608Centrifugally Cast Carbon Steel Pipe for High-Temperature ServiceA 660Electric-Fusion-Welded Steel Pipe for Atmosphericand Lower TemperaturesA 671Electric-Fusion-Welded Steel

8、 Pipe for High-PressureService at Moderate TemperaturesA 672Carbon and Alloy Steel Pipe, Electric-Fusion-Weldedfor High-Pressure Service at High TemperaturesA 691Centrifugally Cast Ferritic/Austenitic Stainless SteelPipe for Corrosive EnvironmentsA 872AThese designations refer to the latest issue of

9、 the respective specifications.1.6 The values stated in either inch-pound units or SI unitsare to be regarded separately as standard. Within the text, theSI units are shown in brackets. The values stated in eachsystem are not exact equivalents; therefore, each system mustbe used independently of the

10、 other. Combining values from thetwo systems may result in nonconformance with the specifi-cation. The inch-pound units shall apply unless the “M”designation (SI) of the product specification is specified in theorder.NOTE 1The dimensionless designator NPS (nominal pipe size) hasbeen substituted in t

11、his standard for such traditional terms as “nominaldiameter,” “size,” and “nominal size.”2. Referenced Documents2.1 ASTM Standards:3A 370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA 450/A 450M Specification for General Requirements forCarbon, Ferritic Alloy, and Austenitic

12、Alloy Steel TubesA 700 Practices for Packaging, Marking, and LoadingMethods for Steel Products for Domestic ShipmentA 751 Test Methods, Practices, and Terminology forChemical Analysis of Steel ProductsA 941 Terminology Relating to Steel, Stainless Steel, Re-lated Alloys, and FerroalloysD 3951 Practi

13、ce for Commercial PackagingE 29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specifications2.2 ANSI Standards:B 36.10 Welded and Seamless Wrought Steel Pipe41This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related All

14、oys and is the direct responsibility of SubcommitteeA01.09 on Carbon Steel Tubular Products.Current edition approved Oct. 1, 2004. Published October 2004. Originallyapproved in 1965. Last previous edition approved in 2004 as A 530/A 530M 04.2For ASME Boiler and Pressure Vessel Code applications see

15、related Specifi-cation SA-530 in Section II of that Code.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Ava

16、ilable from American National Standards Institute, 11 West 42nd St., 13thFloor, New York, NY 10036.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.B 36.194Stainless St

17、eel Pipe2.3 Military Standards:MIL-STD-163 Steel Mill Products Preparation for Ship-ment and Storage5MIL-STD-271 Nondestructive Testing Requirements forMetals5MIL-STD-792 Identification Marking Requirements forSpecial Purpose Components52.4 Federal Standards:Fed. Std. No. 183 Continuous Identificati

18、on Marking of Ironand Steel Products52.5 Steel Structures Painting Council:SSPC-SP 6 Surface Preparation Specification No. 6 Com-mercial Blast Cleaning63. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 remelted heat, nin secondary melting, all of theingots remelted from a single

19、 primary heat.3.1.2 jointer, na length of pipe created by welding two ormore shorter lengths of pipe, end-to-end.3.1.3 thin-wall pipe, na pipe having a wall thickness of3 % or less of the outside diameter.3.2 Other defined termsThe definitions in Test Methodsand Definitions A 370, Test Methods, Prac

20、tices, and Terminol-ogy A 751, and Terminology A 941 are applicable to thisspecification and to those listed in 1.5.4. Process4.1 The steel shall be made from any process.4.2 If a specific type of melting is required by the purchaser,it shall be stated on the purchase order.4.3 The primary melting m

21、ay incorporate separate degas-sing or refining and may be followed by secondary melting,using electroslag remelting or vacuum remelting.4.4 Steel may be cast in ingots or may be strand cast. Whensteel of different grades is sequentially strand cast, identifica-tion of the resultant transition materi

22、al is required. Theproducer shall remove the transition material by an establishedprocedure that positively separates the grades.5. Chemical Composition5.1 Chemical AnalysisSamples for chemical analysis andmethod of analysis shall be in accordance with Test Methods,Practices, and Terminology A 751.5

23、.2 Heat AnalysisIf the heat analysis reported by the steelproducer is not sufficiently complete for conformance with theheat analysis requirements of the applicable product specifica-tion to be fully assessed, the manufacturer may complete theassessment of conformance with such heat analysis require

24、-ments by using a product analysis for the specified elementsthat were not reported by the steel producer, provided thatproduct analysis tolerances are not applied and the heatanalysis is not altered.5.2.1 For stainless steels ordered under product specifica-tions referencing this specification of g

25、eneral requirements, thesteel shall not contain an unspecified element, other thannitrogen, for the ordered grade to the extent that the steelconforms to the requirements of another grade for which thatelement is a specified element having a required minimumcontent. For this requirement, a grade is

26、defined as an alloydescribed individually and identified by its own UNS designa-tion in a table of chemical requirements within any specifica-tion listed within the scope as being covered by this specifi-cation.5.3 Product AnalysisProduct analysis requirements andoptions, if any, are contained in th

27、e product specification.6. Mechanical Requirements6.1 Method of Mechanical TestsThe specimens and themechanical tests required shall be in accordance with TestMethods and Definitions A 370, especially Annex A2 thereof.6.2 Specimens shall be tested at room temperature.6.3 Small or subsize specimens a

28、s described in Test Meth-ods and Definitions A 370 may be used only when there isinsufficient material to prepare one of the standard specimens.When using small or subsize specimens, the largest onepossible shall be used.7. Tensile Requirements7.1 The material shall conform to the requirements as to

29、tensile properties prescribed in the individual specifications.7.2 The yield strength corresponding to a permanent offsetof 0.2 % of the gage length or to a total extension of 0.5 % ofthe gage length under load shall be determined.7.3 If the percentage of elongation of any test specimen isless than

30、that specified and any part of the fracture is more than34 in. 19.0 mm from the center of the gage length, asindicated by scribe marks on the specimen before testing, aretest shall be allowed.8. Permissible Variation in Weight8.1 The weight of any length of pipe NPS 12 and under shallnot vary more t

31、han 10 % over or 3.5 % under that specified.For sizes over NPS 12, the weight of any length of pipe shallnot vary more than 10 % over or 5 % under that specified.Unless otherwise specified, pipe of NPS 4 and smaller may beweighed in convenient lots; pipe in sizes larger than NPS 4shall be weighed se

32、parately.9. Permissible Variations in Wall Thickness9.1 Seamless and Welded (no filler metal added)Theminimum wall thickness at any point shall be within thetolerances specified in Table 1 , except that for welded pipe theweld area shall not be limited by the over tolerance. Theminimum wall thicknes

33、s on inspection for 12.5 % is shownin Table X1.1.9.2 Forged and BoredThe wall thickness shall not varyover that specified by more than18 in. 3.2 mm. There shallbe no variation under the specified wall thickness.5Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave.,

34、 Philadelphia, PA 19111-5094, Attn: NPODS.6Available from Steel Structures Painting Council, 4400 Fifth Ave., Pittsburgh,PA 15213.A 530/A 530M 04a29.3 CastThe wall thickness shall not vary over thatspecified by more than116 in. 1.6 mm. There shall be novariation under the specified wall thickness.10

35、. Permissible Variations in Inside Diameter10.1 Forged and Bored, and CastThe inside diametershall not vary under that specified by more than116 in. 1.6mm. There shall be no variation over the specified insidediameter.11. Permissible Variations in Outside Diameter11.1 Variations in outside diameter,

36、 unless otherwise speci-fied, shall not exceed the limits prescribed in Table 2. Thetolerances on outside diameter include ovality except asprovided for in 11.211.2 Thin-wall pipe usually develops significant ovality(out-of-roundness) during final annealing, straightening, orboth. The diameter toler

37、ances of Table 2 are not sufficient toprovide for additional ovality expected in thin-wall pipe andare applicable only to the mean of the extreme (maximum andminimum) outside diameter readings in any one cross-section.However, for thin-wall pipe the difference in extreme outsidediameter readings (ov

38、ality) in any one cross-section shall notexceed 1.5 % of the specified outside diameter.12. Permissible Variations in Length12.1 Seamless and Welded (no filler metal added)If defi-nite cut lengths are ordered, no length of pipe shall be under thelength specified and not more than14 in. 6 mm over tha

39、tspecified.12.2 Forged and Bored, Cast, and Cast Cold-WroughtIfdefinite cut lengths are ordered, no length of pipe shall beunder the length specified and not more than18 in. 3 mm overthat specified.12.3 For pipe ordered to random lengths, the lengths andvariations shall be agreed upon between the ma

40、nufacturer andpurchaser.12.4 No jointers are permitted unless otherwise agreedupon.13. Standard Weight13.1 A system of standard pipe sizes has been approved bythe American National Standards Institute as ANSI B 36.10and B 36.19. These standard sizes do not prohibit the produc-tion and use of other s

41、izes of pipe produced to the variousspecifications referenced to this Specification.13.2 For nonstandard sizes of pipe, the calculated weightper foot, shall be determined from the following equation:W 5 CD 2 t!t (1)where:C = 10.69 0.0246615,W = weight, lb/ft kg/m,D = specified or calculated (from sp

42、ecified inside diameterand wall thickness) outside diameter, in. mm, andt = specified wall thickness, in. (to 3 decimal places) mmto 2 decimal places.NOTE 2The weights given in the American National Standards andthe calculated weights given by Eq 1 are based on the weights for carbonsteel pipe. The

43、weight of pipe made of ferritic stainless steels may beabout 5 % less, and that made of austenitic stainless steel about 2 %greater than the values given.14. Ends14.1 Unless otherwise specified, the pipe shall be furnishedwith plain ends. All burrs at the ends of the pipe shall beremoved.15. Straigh

44、tness15.1 The finished pipe shall be reasonably straight.15.2 For metal-arc welded pipe, the maximum deviationfrom a 10-ft 3.0-m straightedge placed so that both ends arein contact with the pipe shall be18 in. 3.2 mm. For metal-arcwelded pipe with lengths shorter than 10 ft 3.0 m, thismaximum deviat

45、ion shall be pro-rated with respect to the ratioof the actual length to 10 ft 3.0 m.16. Repair by Welding16.1 Repair by welding of defects in seamless pipe (includ-ing centrifugally cast and forged and bored) and of platedefects in welded pipe and, when specifically stated by theproduct specificatio

46、n weld seam defects in welded pipe, shallbe permitted subject to the approval of the purchaser and withthe further understanding that the composition of the depositedfiller metal shall be suitable for the composition being welded.Defects shall be thoroughly chipped or ground out beforewelding and ea

47、ch repaired length shall be reheat treated orstress relieved as required by the applicable specification. Eachlength of repaired pipe shall be tested hydrostatically asrequired by the product specification.16.2 Repair welding shall be performed using proceduresand welders or welding operators that h

48、ave been qualified inaccordance with the ASME Boiler and Pressure Vessel Code,Section IX.TABLE 1 Permissible Variations in Wall ThicknessNPS Designator Tolerance, % fromNominalOver Under18 to 212 , incl., all t /DA,Bratios 20.0 12.53 to 18 incl., t /D up to 5 % incl. 22.5 12.53 to 18 incl., t /D 5 %

49、 15.0 12.520 and larger, welded, all t /D ratios 17.5 12.520 and larger, seamless, t /D up to5 % incl.22.5 12.520 and larger, seamless, t /D 5 % 15.0 12.5At = Nominal wall thickness.BD = Ordered outside diameter.TABLE 2 Permissible Variations in Outside DiameterNPS Designator Permissible Variations In Outside DiameterOver Underin. mm in. mm18 to 112 , incl164 (0.015) 0.4132 (0.031) 0.8Over 112 to 4, incl132 (0.031) 0.8132 (0.031) 0.8Over 4 to 8, incl116 (0.062) 1.6132 (0.031) 0.8Over 8 to 18, incl332 (0.093) 2.4132 (0