ARMY UFGS-01 78 23 33-2010 OPERATION AND MAINTENANCE MANUALS FOR AVIATION FUEL SYSTEMS《航空燃料系统操作维护手册》.pdf

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1、*USACE / NAVFAC / AFCESA / NASA UFGS-01 78 23.33 (February 2010)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION TABLE OF CONTENTSDIVISION 01 - GENERAL REQUIREMENTSSECTION 01 78 23.33OPERATION AND MAINTENANCE MANUALS FOR

2、AVIATION FUEL SYSTEMS02/10PART 1 GENERAL1.1 REFERENCES1.2 CONTRACTOR RESPONSIBILITY1.3 SUBMITTALSPART 2 PRODUCTS2.1 DEVELOPMENT OF SUBMITTALS2.1.1 Operation and Maintenance System Instructions (OMSI) Submittal Requirements2.1.2 Assembly2.2 IDENTIFICATIONPART 3 EXECUTION3.1 OPERATING INSTRUCTIONS3.1.

3、1 Safety3.1.2 Operator Prestart3.1.3 Starting and Shutdown Procedures and Controls3.1.4 Normal Operating Instructions3.1.5 Emergency Operating Procedures3.1.6 Operator Service Requirements3.2 OPERATION INSTRUCTION TO GOVERNMENT PERSONNEL3.3 MAINTENANCE, SERVICE AND REPAIR INSTRUCTIONS3.3.1 Lubricati

4、on Instructions3.3.2 Table of Preventative Maintenance Instructions3.3.3 Preventative Maintenance Inspection3.3.4 Troubleshooting Guides and Diagnostic Techniques3.3.5 Removal and Replacement Instructions3.3.6 Maintenance and Repair Procedure3.4 PARTS MANUAL3.4.1 Contents3.4.2 Illustrations, Drawing

5、s, and/or Exploded Views3.4.3 End Item Manufacturers Part Numbers3.4.4 Components Assemblies/Parts3.4.5 AppendicesSECTION 01 78 23.33 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.5 VALIDATION3.6 SPECIFIC EQUIPMENT SUBMITTALS3.6.1 Pressure

6、Gages3.6.2 Automatic Pump Controls3.6.3 Meters3.6.4 Oil/Water separator and Accessories3.6.5 Product Recovery Tank and Accessories3.6.6 Truck Offload System3.6.7 Hydrant Outlet Pits, Isolation Valve Pits, High Point Vent and Low Point Drain Pits3.6.8 Operating Tank Level Indicator3.6.9 Pantographs3.

7、6.10 Piping and Fittings3.6.11 Manual Valves3.6.12 Flexible Ball Joints3.6.13 Gaskets and Isolating Gasket Kits3.6.14 Strainers3.6.15 Protective Coatings3.6.16 Sample Connections3.6.17 Filter Separators3.6.18 Water Draw-Off System3.6.19 Pumps - Fueling, Offload, Fuel Transfer, Bowser Pumpoff Pump, P

8、roduct Return3.6.20 Flexible Hoses3.6.21 Control Valves3.6.22 Engine-Generator3.6.23 Fire Alarm and Fire Detecting System3.6.24 Motor Control Center3.6.25 Non-Automatic Transfer Switch3.6.26 Pump Control Panel (PCP)- End of Section Table of Contents -SECTION 01 78 23.33 Page 2Provided by IHSNot for

9、ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-01 78 23.33 (February 2010)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION 01 78 23.33OPERATION AND MAINTENA

10、NCE MANUALS FOR AVIATION FUEL SYSTEMS02/10*NOTE: This guide specification covers the requirements for O “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ t

11、ypically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation ar

12、e for Contractor Quality Control approval.information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-10 Operation and Maintenance Da

13、taSystem Instructions; G; G, _PART 2 PRODUCTS2.1 DEVELOPMENT OF SUBMITTALS2.1.1 Operation and Maintenance System Instructions (OMSI) Submittal RequirementsOMSI submittals are required in order that complete documentation can be assembled to provide the Government “Activity“ with the necessary inform

14、ation and orientation to adequately operate and maintain the new structures/facilities of this project. The Contractor shall submit the OMSI documents and information specified for the equipment listed under the OMSI submittal paragraphs in each technical section. Five copies of each OMSI submittal

15、shall be forwarded to the Contracting Officer no later than 120-days prior to contract completion. OMSI submittals are to be submitted separate from and in addition to Contractors product approval submittals.2.1.2 Assembly*NOTE: If electronic copies of manuals are required, include last bracketed st

16、atement.*Provide submittals in separate folders consistent with the Contractors standard practice. Manufacturers manuals or data for the components, assemblies, subassemblies, and other operating parts which are provided shall be assembled into a loose-leaf notebook-type folder, indexed by major ass

17、embly and component in sequential order. Manuals shall be complete in all respects for all equipment, controls, and accessories provided. In SECTION 01 78 23.33 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-addition, provide an electronic cop

18、y of the manuals in Adobe Acrobat 8.0 or later (CD-ROM or DVD-ROM). Utilize Bookmarks to display indexing, and assembly and component requirements. 2.2 IDENTIFICATIONOn each folder identify and mark as follows:a. Inscribe on the cover, the words, “FUEL SYSTEM OPERATION AND MAINTENANCE MANUAL“, the n

19、ame and location of the building, and the contract number.b. Equipment manufacturer and/or Contractors address and telephone number; names, address and telephone numbers of each subcontractor installing equipment; and local representative for each item of equipment.c. Volume number and title of the

20、folder.d. The manual shall have a table of contents and be assembled to conform to the table of contents with the tab sheets placed beforeinstructions covering the subject. Sub-divide manuals or provideseparate manuals for each of the following categories.(1) Operating Instructions(2) Maintenance, S

21、ervice, and Repair Instructions(3) Parts ManualPART 3 EXECUTION3.1 OPERATING INSTRUCTIONSThe operators instructions shall include specific instructions and illustrations of the equipment operation required or recommended by the manufacturer as follows:3.1.1 SafetyInclude manufacturers safety precaut

22、ions to be observed while operating under all conditions for which the equipment was designed. Clearly list all major hazards to personnel and equipment safety that are peculiar to systems and equipment described in the manual.3.1.2 Operator PrestartInclude instructions for prestart checks, lubricat

23、ion, and service requirements necessary for setting up or preparing each system for use, warm up procedures, and verification of normal operation. Include control diagrams with data to explain detailed operation and control of each item of the equipment.3.1.3 Starting and Shutdown Procedures and Con

24、trolsInclude a control sequence describing start up operation and provide shutdown procedures and post-shutdown requirements.3.1.4 Normal Operating InstructionsInstructions shall be sufficient to enable the mechanic to adjust, stop and start, and operate the equipment properly. Special startup preca

25、utions shall be noted, as well as other items requiring action before the SECTION 01 78 23.33 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-equipment may be put into service. Include detailed drawings indicating procedure and valve numbers an

26、d status as to normally open/closed.3.1.5 Emergency Operating ProceduresInclude action to be taken in the event of a malfunction of the unit, either to permit a short period of continued operation or to prevent further damage to the unit and to the system in which it is installed.3.1.6 Operator Serv

27、ice RequirementsInclude instructions for operator service requirements during operation of the equipment.3.2 OPERATION INSTRUCTION TO GOVERNMENT PERSONNELFurnish the services of competent instructors who will give full instruction to the designated personnel in the adjustment, operation and maintena

28、nce, including pertinent safety requirements, of the equipment or system specified. Each instructor shall be thoroughly familiar with all parts of the installation and shall be trained in operating theory as well as practical operation and maintenance work. Instruction shall be given during the firs

29、t regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. A minimum of 1 man-day (8-hours) of instruction shall be furnished for each system specified in other sections. When more than 4 man-days of instruction are specified, approxi

30、mately half of the time shall be used for classroom instruction. All other time shall be used for instruction with the equipment or system. When significant changes or modifications in the equipment or system are made under the terms of the contract, additional instruction shall be provided to acqua

31、int the operating personnel with the changes or modifications. Government representatives shall be allowed to video tape all classroom and field instructions.3.3 MAINTENANCE, SERVICE AND REPAIR INSTRUCTIONSThe shop or maintenance manual shall include manufacturers instructions to maintain the equipm

32、ent in a safe and serviceable condition. The maintenance or shop manual shall contain all necessary instructions, illustrations, charges and diagrams covering, as a minimum, the items listed below.3.3.1 Lubrication Instructionsa. Include a table showing recommended lubricants for specific temperatur

33、e ranges and applications.b. Include chart(s) with schematic diagram of the equipment showing lubrication points, recommended types and grades of lubricants, and capacities. Provide a lubrication schedule showing service interval frequency.3.3.2 Table of Preventative Maintenance InstructionsInclude

34、frequency in time, miles or hours covering routine servicing, lubrication, and adjustments.SECTION 01 78 23.33 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.3.3 Preventative Maintenance InspectionPoints and checklist should be clearly spell

35、ed out as part of operator-type inspection in this section. Include chart with schematic diagram and/or a separate inspection checklist indicating what should be examined for wear or possible malfunction and what should be reported for repair.3.3.4 Troubleshooting Guides and Diagnostic TechniquesPro

36、vide step-by-step procedures to enable prompt isolation of the cause of a malfunction with corrective maintenance instructions. Instructions shall clearly indicate why the check out is performed and what conditions are to be sought.3.3.5 Removal and Replacement InstructionsProvide step-by-step proce

37、dures for removal, replacement, disassembly and assembly of all components, assemblies, sub-assemblies, accessories, and attachments normally subjected to wear, damage, malfunction, and frequent replacement. These instructions should provide for a judicious combination of text and illustrations.3.3.

38、6 Maintenance and Repair Procedure*NOTE: If the Command Fuels Facility Engineer directs the designer to hydrostatically test the system to 1.5 times the design pressure, exceeding the flange rating, the designer shall be required to write the commissioning hydrostatic testing procedures; removing al

39、l ball valves, control valves, and instructing the testing people what valves to close, where to connect the hydrostatic test pump, blind flange placements, and other safety requirements. It will also be noted that this test is to be done every five years, as determined by the Command Fuels Facility

40、 Engineer.*Provide instructions for tolerances, dimensions, settings, and adjustments normally required for performing routine maintenance servicing. Instructions shall provide the necessary information to bring equipment up to the required serviceable standard when it becomes unserviceable. Include

41、 instructions for examining equipment for needed repairs and adjustment, and any tests or inspections required to determine whether or not parts must be replaced.3.4 PARTS MANUAL3.4.1 ContentsThe parts manual shall provide positive identification and coverage for all of the parts of components, asse

42、mblies, sub-assemblies, and accessories of the end item normally subject to wear, malfunctioning, damage, or loss. Include any special hardware requirements (eg., high-strength bolts and nuts). The parts manual may cover more than one model or series or equipments, components, assemblies, subassembl

43、ies, attachments, or accessories, such as a master parts catalog, in accordance with the manufacturers standard commercial practice. Identification of the parts SECTION 01 78 23.33 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-shall be such t

44、hat all parts may be ordered and centrally stocked by the government without further identification to the make, model, and serial number of the equipment being provided.3.4.2 Illustrations, Drawings, and/or Exploded ViewsProvide clear and legible illustrations, drawings, and/or views to enable easy

45、 identification of all individual parts, components, assemblies, sub-assemblies, and accessories of the end item. Show part numbers and description on illustrations or list separately. When the illustrations omit the part numbers and description, both the illustrations and separate listing shall sho

46、w the index, reference, or key number which will cross-reference the illustrated part to listed part. Parts shown in the listings shall be grouped by components, assemblies, and sub-assemblies with individual parts identified to the assembly.3.4.3 End Item Manufacturers Part NumbersInclude parts for which the end item manufacturer has proprietary rights or has exercised design control, and for which the en