ANSI API STD 662 PART 1-2006 Plate Heat Exchangers for General Refinery Services - Part 1 - Plate-and-Frame Heat Exchangers (First Edition ISO 15547-1 2005 Adoption).pdf

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1、Plate Heat Exchangers for GeneralRefinery ServicesPart 1Plate-and-Frame Heat ExchangersANSI/API STANDARD 662FIRST EDITION, FEBRUARY 2006REAFFIRMED, FEBRUARY 2011ISO 15547-1:2005 (Identical), Petroleum, petrochemical and natural gas industriesPlate-type heat exchangersPart 1: Plate-and-frame heat exc

2、hangersSpecial Notes API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed. Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make

3、 any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. N

4、either API nor any of APIs employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights. API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy an

5、d reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities hav

6、ing jurisdiction with which this publication may conflict. API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and wher

7、e these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices. Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsi

8、ble for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard. These materials are subject to the copyright claims of ISO, ANSI and API. All rights reserved. No part of this

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10、t 2006 American Petroleum Institute API Standard 662 Part 1 / ISO 15547-1API Foreword Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neit

11、her should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent. This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated

12、 as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, N.W.

13、, Washington, D.C. 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director. Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to

14、two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually and updated quarterly by API, 1220 L Street, N.W., Washington, D.C. 20005. Suggeste

15、d revisions are invited and should be submitted to the Standards and Publications Department, API, 1220 L Street, NW, Washington, DC 20005, standardsapi.org. API Standard 662 Part 1 / ISO 15547-1iiContents Page API Forward.ii Foreword iv Introductioniv 1 Scope .1 2 Normative references .1 3 Terms an

16、d definitions 1 4 General .4 5 Proposal information required 4 6 Drawings and other data requirements.5 7 Design 6 8 Materials 12 9 Fabrication .13 10 Inspection and testing 13 11 Preparation for shipment .14 Annex A (informative) Recommended practice .15 Annex B (informative) Plate-and-frame heat e

17、xchanger checklist18 Annex C (informative) Plate-and-frame heat exchanger data sheets 19 Bibliography .26 API Standard 662 Part 1 / ISO 15547-1iiiISO 15547-1:2005(E) iv ISO 2005 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national

18、 standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Internationa

19、l organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules

20、given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at lea

21、st 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 15547-1 was prepared by Technical Committee ISO/TC 6

22、7, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipment and systems. This first edition of ISO 15547-1, together with ISO 15547-2, cancels and replaces ISO 15547:2000, of which it constitutes a technical revisio

23、n. ISO 15547 consists of the following parts, under the general title Petroleum, petrochemical and natural gas industries Plate-type heat exchangers: Part 1: Plate-and-frame heat exchangers Part 2: Brazed aluminium plate-fin heat exchangers API Standard 662 Part 1 / ISO 15547-1ivISO 15547-1:2005(E)

24、ISO 2005 All rights reserved vIntroduction Users of this part of ISO 15547 should be aware that further or differing requirements may be needed for individual applications. This part of ISO 15547 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipmen

25、t or engineering solutions for the individual application. This may be particularly applicable where there is an innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 15547 and provide details. This part of ISO 15547 req

26、uires the purchaser to specify certain details and features. A bullet (z) at the beginning of a clause or subclause indicates a requirement for the purchaser to make a decision or provide information (for information, a checklist is provided in Annex B). In this part of ISO 15547, where practical, U

27、S Customary units are included in parentheses for information. API Standard 662 Part 1 / ISO 15547-1vINTERNATIONAL STANDARD ISO 15547-1:2005(E) ISO 2005 All rights reserved 1Petroleum, petrochemical and natural gas industries Plate-type heat exchangers Part 1: Plate-and-frame heat exchangers 1 Scope

28、 This part of ISO 15547 gives requirements and recommendations for the mechanical design, materials selection, fabrication, inspection, testing, and preparation for shipment of plate-and-frame heat exchangers for use in petroleum, petrochemical and natural gas industries. It is applicable to gaskete

29、d, semi-welded and welded plate-and-frame heat exchangers. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (in

30、cluding any amendments) applies. ISO 8501-1, Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous co

31、atings 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 drip tray tray that is able to collect droplets from an entire heat exchanger plate pack 3.2 end plate plate which prevent the fluids in a plate-and-frame heat exchanger from contacting t

32、he fixed and removable covers NOTE There are two end plates, one at each end of the plate-and-frame heat exchanger. 3.3 frame assembly that provides the structural support and pressure containment of a plate-and-frame heat exchanger 3.4 welded plate pack plate pack where the gaskets have been replac

33、ed by welds 1API Standard 662, Part 1/ISO 15547-1 ISO 15547-1:2005(E) 2 ISO 2005 All rights reserved3.5 heat transfer area sum of the surface areas of one side of all plates in contact with both heat-transfer fluids NOTE Areas of end plates are not included. 3.6 item number purchasers identification

34、 number for a plate-and-frame heat exchanger 3.7 minimum design metal temperature lowest metal temperature at which pressure-containing elements can be subjected to design pressure EXAMPLE Ambient temperature, process fluid temperature. 3.8 pass plate plate used to change the direction of flow of a

35、stream in a plate-and-frame heat exchanger with two or more passes 3.9 plate sheet of material precision-pressed or -formed into a corrugated pattern 3.10 plate chevron angle angle formed between the corrugated plate pattern and the horizontal 3.11 plate-and-frame heat exchanger assembly of a gasket

36、ed, semi-welded or welded plate pack and its supporting frame See Figure 1. 3.12 plate gap b height to the underside of a corrugation of a plate See Figure 2. 3.13 plate pack grouping of all plates contained within a frame 3.14 port inlet or outlet opening in the plate 3.15 pressure design code reco

37、gnized pressure vessel standard specified or agreed by the purchaser EXAMPLE ASME Section VIII, EN 13445. 2API Standard 662, Part 1/ISO 15547-1 ISO 15547-1:2005(E) ISO 2005 All rights reserved 33.16 semi-welded plate pair two adjacent plates welded together where the weld replaces the function of a

38、gasket NOTE Gaskets are used to seal adjacent semi-welded plate pairs 3.17 shroud removable covering for the top and sides of the plate pack of the plate-and-frame heat exchanger, which provides protection in the event of a spray leak or fire 3.18 structural welding code recognized structural weldin

39、g code specified or agreed by the purchaser Key 1 mounting feet 6 tie bolts 2 plate pack 7 guide bar (bottom) 3 fixed cover 8 carrying bar (top) 4 movable cover 9 connections, studded or flanged 5 support column 10 tie nuts Figure 1 Typical single-pass plate-and-frame heat exchanger 3API Standard 66

40、2, Part 1/ISO 15547-1 ISO 15547-1:2005(E) 4 ISO 2005 All rights reservedb = p t Key b plate gap t plate thickness p compressed pitch per plate Figure 2 Plate gap 4 General z 4.1 The pressure design code shall be specified or agreed by the purchaser. Pressure components (i.e. covers, tie bolts, tie n

41、uts and connections) shall comply with the pressure design code and the supplemental requirements in this part of ISO 15547. The structural welding code shall be specified or agreed by the purchaser. Annex A provides some recommended mechanical and design details for information. Annex A also includ

42、es some precautions for consideration when specifying fouling margin, fireproof shrouds and plate gaskets. z 4.2 The vendor shall comply with the applicable local regulations specified by the purchaser. 5 Proposal information required 5.1 The vendor shall complete all information requested on the da

43、ta sheet. Annex C provides suitable formats. 5.2 For components whose terms and definitions are not fully identified by Clause 3, the vendor shall describe the details of construction and assembly. 5.3 The vendor shall include a detailed description of any exception to the specified requirements. 5.

44、4 The first-time use of a plate-and-frame heat exchanger design, component or material by the vendor for the purchasers intended service shall be clearly indicated by the vendor. 5.5 The vendor shall state the anticipated life of the proposed gaskets in the specified service and in storage. Special

45、requirements for gasket storage to maintain gasket shelf-life shall be specified. 5.6 The vendor shall state the method of support used for the movable cover. 5.7 The vendor shall supply a recommended spare parts list for each plate-and-frame heat exchanger. 5.8 If a fireproof shroud is specified, t

46、he plate-and-frame heat exchanger vendor shall submit proof that the proposed design has passed suitable type testing. 4API Standard 662, Part 1/ISO 15547-1 ISO 15547-1:2005(E) ISO 2005 All rights reserved 56 Drawings and other data requirements 6.1 Drawings 6.1.1 The vendor shall submit general arr

47、angement drawings for each plate-and-frame heat exchanger for review. The drawings shall include the following information: a) service, item number, project name and location, vendors shop order number and purchasers order number; b) design pressure, test pressure, maximum design temperature, minimu

48、m design metal temperature and any restrictions regarding testing or operation of the plate-and-frame heat exchanger; c) dimensions and location of supports; d) overall exchanger dimensions; e) maximum and minimum compressed plate pack length; f) side clearance required for plate removal; g) mass of

49、 the plate-and-frame heat exchanger, both empty and full of water; h) centre of gravity of the exchanger for empty and operating conditions; i) corrosion allowance; j) material specifications for all components; k) allowable forces and moments on connections; l) size, flange rating and facing, location, orientation, and flow identification of all connections; m) applicable design codes; n) number of plates installed and maximum number of plates for specified frame; o) gasket materials and attachment method (e.g. glued, clip-on, etc.