ANSI API RP 17G-2006 Recommended Practice for Completion Workover Risers (Second Edition).pdf

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1、Recommended Practice forCompletion/Workover RisersANSI/API RECOMMENDED PRACTICE 17GSECOND EDITION, JULY 2006REAFFIRMED, APRIL 2011REAFFIRMED, SEPTEMBER 2016ISO 13628-7:2005 (Identical), Petroleum and natural gas industriesDesign and operation of subsea production systemsPart 7: Completion/workover r

2、iser systemsSpecial Notes API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed. Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees

3、 make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publicati

4、on. Neither API nor any of APIs employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights. API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accura

5、cy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authoritie

6、s having jurisdiction with which this publication may conflict. API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and

7、 where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices. Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely res

8、ponsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard. Users of this Recommended Practice should not rely exclusively on the information contained in this docume

9、nt. Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein. All rights reserved. No part of this work may be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or o

10、therwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, N.W., Washington, D.C. 20005. Copyright 2006 American Petroleum Institute API Foreword This American National Standard is under the jurisdiction of the API Subcommittee 17. T

11、his standard is considered identical to the English version of ISO 13628-10:2005. ISO 13628-7:2005 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, SC 4, Drilling and production equipment. This standa

12、rd shall become effective on the date printed on the cover but may be used voluntarily from the date of distribution. Standards referenced herein may be replaced by other international or national standards that can be shown to meet or exceed the requirements of the referenced standard. Nothing cont

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14、 for infringement of letters patent. This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or

15、 comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any part of the

16、 material published herein should also be addressed to the director. Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the

17、 API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually and updated quarterly by API, 1220 L Street, N.W., Washington, D.C. 20005. Suggested revisions are invited and should be submitted to the Standards and Publications Department, API,

18、 1220 L Street, NW, Washington, DC 20005, standardsapi.org. Contents Page API Foreword ii Foreword . v Introduction vi 1 Scope 1 2 Normative references 2 3 Terms, definitions, abbreviated terms and symbols . 4 3.1 Terms and definitions . 4 3.2 Abbreviated terms . 22 3.3 Symbols 23 4 System requireme

19、nts 32 4.1 Purpose 32 4.2 Description of C/WO riser systems . 32 4.3 System engineering 32 4.4 System definition . 34 4.5 System design . 34 4.6 System review 35 4.7 Modes of operation . 36 4.8 Design principles . 44 4.9 Operational principles . 44 4.10 Safety principles 44 4.11 Barrier requirements

20、 . 45 4.12 Regulations, codes and standards 45 4.13 Operational requirements . 47 4.14 Requirements for organization and personnel qualifications 49 4.15 Quality system . 49 4.16 Documentation, records and traceability 49 4.17 Verification . 49 4.18 Purchaser/users responsibility . 50 4.19 Manufactu

21、rers responsibility 50 5 Functional requirements . 50 5.1 Purpose 50 5.2 System functional requirements 50 5.3 Drift requirements . 51 5.4 Component requirements . 52 5.5 Workover control system . 71 6 Design requirements . 80 6.1 Purpose 80 6.2 Design principles . 80 6.3 Loads and load effects 83 6

22、.4 Component design criteria . 94 6.5 Pipe design criteria . 100 6.6 Connectors . 107 6.7 Design criteria for miscellaneous components . 111 7 Materials and fabrication 112 7.1 Introduction 112 7.2 General material requirements . 112 7.3 Products . 120 7.4 Manufacture and fabrication 123 7.5 Visual

23、inspection and non-destructive testing . 126 Recommended Practice 17G / ISO 13628-7iii ISO 13628-7:2005(E) iv ISO 2005 All rights reserved7.6 Qualification of assembly (make-up) procedures and assemblers . 128 8 Testing 128 8.1 General . 128 8.2 Pretest requirements 128 8.3 Pressure testing 128 8.4

24、Hydraulic cleanliness . 129 8.5 Qualification testing 129 8.6 Riser equipment and FAT. 130 8.7 Workover control system and FAT 130 8.8 System integration tests 131 8.9 System pressure test 132 9 Marking, storage and shipping 132 9.1 Riser joints. 132 9.2 Components 134 9.3 Workover control system an

25、d hydraulic equipment . 134 10 Inspection, maintenance, reassessment and monitoring. 134 10.1 General . 134 10.2 Inspection and maintenance 134 10.3 Reassessment of risers 135 10.4 Monitoring 136 11 Documentation 136 11.1 Purpose 136 11.2 General . 136 11.3 Design basis 136 11.4 Design analysis . 13

26、7 11.5 Connector documentation . 139 11.6 Manufacture and fabrication 142 11.7 As-built documentation 142 11.8 Design and fabrication rsum 143 11.9 Installation and operation manual(s) 143 11.10 Condition rsum 144 11.11 Filing of documentation . 144 Annex A (informative) Standardization of the C/WO

27、riser interface (vertical tree) 145 Annex B (informative) Operational modes and global riser system analysis 148 Annex C (informative) Fatigue analysis and assessment 166 Annex D (normative) Structural resistance methods . 195 Annex E (informative) Example calculations for pipe pressure design 204 A

28、nnex F (informative) Purchasing guideline . 208 Annex G (informative) Bolt preload 225 Annex H (informative) Seals 231 Annex I (normative) Qualification of connectors 233 Bibliography . 241 Recommended Practice 17G / ISO 13628-7iv ISO 13628-7:2005(E) ISO 2005 All rights reserved vForeword ISO (the I

29、nternational Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee

30、has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnica

31、l standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bod

32、ies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any

33、 or all such patent rights. ISO 13628-7 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 13628 consists of the following parts, under the gene

34、ral title Petroleum and natural gas industries Design and operation of subsea production systems: Part 1: General requirements and recommendations Part 2: Unbonded flexible pipe systems for subsea and marine applications Part 3: Through flowline (TFL) systems Part 4: Subsea wellhead and tree equipme

35、nt Part 5: Subsea umbilicals Part 6: Subsea production control systems Part 7: Completion/workover riser systems Part 8: Remotely Operated Vehicle (ROV) interfaces on subsea production systems Part 9: Remotely Operated Tool (ROT) intervention systems Part 10: Specification for bonded flexible pipe P

36、art 11: Flexible pipe systems for subsea and marine applications Recommended Practice 17G / ISO 13628-7v ISO 13628-7:2005(E) vi ISO 2005 All rights reservedIntroduction This part of ISO 13628 has been prepared to provide general requirements, recommendations and overall guidance for the user to the

37、various areas requiring consideration during development of subsea production system. The functional requirements defined in this part of ISO 13628 allow alternatives in order to suit specific field requirements. This part of ISO 13628 constitutes the overall C/WO riser system standard. Functional r

38、equirements for components comprising the system and detailed requirements for riser pipe and connector design and analysis are included herein. This part of ISO 13628 was developed on the basis of API RP 17G:1995, and other relevant documents on subsea production systems. It is necessary that the u

39、sers of this part of ISO 13628 be aware that further or different requirements might be needed for individual applications. This part of ISO 13628 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual app

40、lication. This is probably particularly applicable where there is innovative or developing technology. Where an alternative is offered, it is the vendors responsibility to identify any variations from this part of ISO 13628 and provide details. Recommended Practice 17G / ISO 13628-7vi INTERNATIONAL

41、STANDARD ISO 13628-7:2005(E) ISO 2005 All rights reserved 1Petroleum and natural gas industries Design and operation of subsea production systems Part 7: Completion/workover riser systems 1 Scope This part of ISO 13628 gives requirements and recommendations for the design, analysis, materials, fabri

42、cation, testing and operation of subsea completion/workover (C/WO) riser systems run from a floating vessel. It is applicable to all new C/WO riser systems and may be applied to modifications, operation of existing systems and reuse at different locations and with different floating vessels. This pa

43、rt of ISO 13628 is intended to serve as a common reference for designers, manufacturers and operators/users, thereby reducing the need for company specifications. This part of ISO 13628 is limited to risers, manufactured from low alloy carbon steels. Risers fabricated from special materials such as

44、titanium, composite materials and flexible pipes are beyond the scope of this part of ISO 13628. Specific equipment covered by this part of ISO 13628 is listed as follows: riser joints; connectors; workover control systems; surface flow trees; surface tree tension frames; lower workover riser packag

45、es; lubricator valves; retainer valves; subsea test trees; shear subs; tubing hanger orientation systems; swivels; annulus circulation hoses; Recommended Practice 17G / ISO 13628-71 ISO 13628-7:2005(E) 2 ISO 2005 All rights reserved riser spiders; umbilical clamps; handling and test tools; tree cap

46、running tools. Associated equipment not covered by this part of ISO 13628 is listed below: tubing hangers; internal and external tree caps; tubing hanger running tools; surface coiled tubing units; surface wireline units; surface tree kill and production jumpers. 2 Normative references The following

47、 referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 148, Steel Charpy impact test (V-notch) ISO 377, Steel and

48、 steel products Location and preparation of samples and test pieces for mechanical testing ISO 783, Metallic materials Tensile testing at elevated temperature ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs ISO 898-2, Mechanical properties of fasteners Part 2: Nuts with specified proof load values Coarse thread ISO 146