SAE AS 81969 30A-2017 INSTALLING AND REMOVAL TOOLS CONNECTOR ELECTRICAL CONTACT TYPE II CLASS 2 COMPOSITION C FOR UNWIRED CONTACTS.pdf

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1、 AEROSPACE STANDARD INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE II, CLASS 2, COMPOSITION C, FOR UNWIRED CONTACTS AS81969/30Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any for

2、m or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http

3、:/www.sae.org ISSUED2017-01REVISED2017-09THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 REV.A FEDERAL SUPPLY CLASS 5120 AS81969 /30 SHEET 1 OF 7 REV. A PROCUREMENT SPECIFICATION: AS81969 SAE Technical Standards Board Rules provide that: “This report is publishedby SAEtoadvance thestate of technicalan

4、d engineering sciences. The useof this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is the sole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be re

5、vised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS81969/30A RATIONALE CHANGE REQUIRED TO MAKE MINOR DIMENSIONAL CHANGES AND CLARIFY THE LOCATION OF

6、 DIMENSION TO BE MEASURED IN THE METAL TIP VERSION OF THESE TOOLS. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS81969. DETAIL A DETAIL B (-01 THROUGH -04, AND -21 THROUGH -24) (-05 THROUGH -14, AND -25 THROUGH -3

7、3, AND -37) FIGURE 1 - TOOL CONFIGURATION (PLASTIC TIP VERSION) AEROSPACE STANDARD AS81969 /30 SHEET 2 OF 7 REV. A INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE II, CLASS 2, COMPOSITION C, FOR UNWIRED CONTACTS TABLE 1 - TOOL PART NUMBERS, DETAILS, AND APPLICATION DATA FOR FIGURE 1

8、 THE FOLLOWING TOOLS HAVE PLASTIC TIPS (PROBES) FOR UNWIRED CONTACT REMOVAL (HANDLE WITH PROBE) DASH NUMBER PROBE BAND/DOT COLOR 1/ PROBE (ONLY) DASH NUMBER 2/ PROBE COLOR 1/ CONTACT SIZE 3/ B DIA C DIA 4/ APPLICABLE CONNECTORS -01 BLACK -21 YELLOW 22 .046 .044 .077 .073 AS81511 SERIES 3 & 4 -02 BLA

9、CK -22 RED 20 .0595 .0575 .099 .095 -03 BLACK -23 BLUE 16 .091 .089 .131 .127 -04 BLACK -24 YELLOW 12 .150 .148 .198 .194 -05 SILVER -25 RED 20 .0755 .0725 .1035 .1005 MIL-DTL-83733 (EXCEPT SIZE 22D) AS50151 SERIES AS34501 (MS3450) MIL-DTL-83723 SERIES 3 MIL-DTL-26482 SERIES 2 -06 SILVER -26 BLUE 16

10、 .1010 .0985 .1345 .1315 -07 SILVER -27 YELLOW 12 .1480 .1465 .1925 .1895 NOT AVAILABLE IN PLASTIC PROBE METAL ONLY 23 SEE FIGURE 2 AND TABLE 2 MIL-DTL-38999 SERIES 1, 2, 3, & 4 MIL-DTL-24308 MIL-DTL-83733 (SIZE 22D ONLY) -08 BROWN -28 BROWN 22D .046 .044 .0645 .0625 -09 BROWN -29 YELLOW 22M .044 .0

11、42 .0645 .0625 -10 BROWN -30 GREEN 22 .050 .048 .074 .072 -11 BROWN -31 RED 20 .068 .066 .097 .095 -12 BROWN -32 BLUE 16 .101 .099 .133 .131 -13 BROWN -33 YELLOW 12 .148 .146 .187 .185 -14 BROWN -37 BLACK 10 .207 .205 .249 .247 1/ PROBE SHALL BE A CONTINUOUS COLOR ON THE OUTER SURFACE WITH A COLOR B

12、AND OR A COLOR DOT. THE DOT SHALL BE A MINIMUM DIAMETER OF .100 INCH (SEE APPLICATION NOTES). 2/ TOOL PROBE ONLY (SEE PIN PART IDENTIFICATION NUMBER). 3/ FOR CONTACTS WHICH DIFFER IN SIZE BETWEEN THE MATING END AND WIRE BARREL (E.G., M39029/5-117 16 MATING END/20 WIRE BARREL), THE TOOL/PROBE SHALL B

13、E CHOSEN BASED ON THE MATING END SIZE OF THE CONTACT (SEE APPLICATION NOTES). 4/ THE “C” DIAMETER APPLIES FOR A LENGTH OF .045 INCH MINIMUM (MEASURED FROM THE END OF THE PROBE). AEROSPACE STANDARD AS81969 /30 SHEET 3 OF 7 REV. A INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE II, CL

14、ASS 2, COMPOSITION C, FOR UNWIRED CONTACTS FIGURE 2 - TOOL CONFIGURATION (METAL TIP VERSION) AEROSPACE STANDARD AS81969 /30 SHEET 4 OF 7 REV. A INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE II, CLASS 2, COMPOSITION C, FOR UNWIRED CONTACTS TABLE 2 - TOOL PART NUMBERS, DETAILS, AND

15、APPLICATION DATA FOR FIGURE 2 TOOL DASH NUMBER PROBE COLOR COLOR DOT CODE 4/ PROBE (ONLY) DASH NUMBER 1/ CONTACT SIZE 2/ A B 3/ C .005 6/ D SLOT 5/ APPLICABLE CONNECTORS -08M METALLIC BROWN -28M 22D .052 .050 .065 .063 .045 .30 MIL-DTL-38999 SERIES 1, 2, 3 & 4 MIL-DTL-24308 MIL-DTL-83733 (SIZE 22D O

16、NLY) -09M METALLIC YELLOW -29M 22M .047 .043 .065 .063 .041 .30 -10M METALLIC GREEN -30M 22 .062 .060 .075 .074 .049 .30 -11M METALLIC RED -31M 20 .079 .077 .098 .096 .067 .30 -12M METALLIC BLUE -32M 16 .111 .109 .136 .134 .100 .40 -13M METALLIC YELLOW -33M 12 .159 .157 .192 .189 .147 .45 -14M METAL

17、LIC BLACK -37M 10 .217 .215 .249 .247 .206 .45 -15M METALLIC ORANGE -38M 23 .052 .050 .058 .056 .045 .30 1/ TOOL PROBE ONLY FOR M81969/30-20M. 2/ FOR MULTIPLE SIZE CONTACTS (E.G., 16 THROUGH 20), THE TOOLS SHALL BE CHOSEN BASED ON THE MATING SIZE OF THE CONTACT. 3/ THE “B” DIAMETER IS TO APPLY FOR A

18、 LENGTH OF .045 TO .050 INCH MEASURED FROM THE END OF THE PROBE. 4/ COLOR DOT WITH A MINIMUM DIAMETER OF .100 INCH (SEE APPLICATION NOTES). 5/ “D” SLOT GO THROUGH TO BOTH SIDES. 6/ “C” DIMENSION APPLIES AT THE CRIMP LOCATION SPECIFIED IN FIGURE 2 NOT FOR THE TOTAL LENGTH “D” (SEE REQUIREMENT 2). TAB

19、LE 3 - HANDLE (ONLY) PART NUMBERS AND DETAILS HANDLE (ONLY) DASH NUMBER CONTACT SIZE APPLICATION -20 10 THRU 22M FOR PLASTIC PROBES -20M 10 THRU 23 FOR METAL PROBES TABLE 4 - TOOL SET PART NUMBERS AND DETAILS SET DASH NUMBER 1/ CONTACT SIZE HANDLE PIN M81969/30- PROBE PIN APPLICABLE CONNECTORS -19 2

20、2M THRU 10 20 21 THRU 33, & 37 MIXED (SEE TABLE 1) -34 22 THRU 12 20 21 THRU 24 AS81511 SERIES 3 AND 4 -35 20 THRU 12 20 24 THRU 27 MIL-DTL-83733 (EXCEPT SIZE 22D) AS50151 SERIES MS3450 MIL-DTL-83723 SERIES 3 MIL-DTL-26482 SERIES 2 -36 22D, 22M THRU 10 20 28 THRU 33, & 37 MIL-DTL-38999 SERIES 1-4 MI

21、L-DTL-24308 MIL-DTL-83733 (SIZE 22D ONLY) -40M 22D, 22M THRU 10, 23 20M 28M THRU 33M, 37M, & 38M MIL-DTL-38999 SERIES 1-4 MIL-DTL-24308 MIL-DTL-83733 (SIZE 22D ONLY) 1/ SET CONSIST OF ONE DESIGNATED TOOL HANDLE AND PROBES AS SHOWN. AEROSPACE STANDARD AS81969 /30 SHEET 5 OF 7 REV. A INSTALLING AND RE

22、MOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE II, CLASS 2, COMPOSITION C, FOR UNWIRED CONTACTS REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS81969. CONFIGURATION 1. DIMENSIONING AND TOLERANCES ARE IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCE IS .005 ON

23、 THREE PLACE DECIMALS, .0005 ON FOUR PLACE DECIMALS, AND ANGLES 5. 2. DIMENSION B IN FIGURE 1 AND DIMENSION C IN FIGURE 2 PROVIDE THE GRIPPING FORCE ON THE CONTACT WIRE BARREL. THE GRIPPING FORCE SHALL RETAIN THE UNWIRED CONTACT BARREL WITH SUFFICIENT FORCE TO PERMIT THE CONTACT TO BE RELEASED AND E

24、XTRACTED FROM THE CONNECTOR SPECIFIED FOR THE TOOL AND RETAINED IN THE PROBE AFTER REMOVAL. 3. TOOL (HANDLE AND PROBE ASSEMBLY) CONFIGURATION SHALL BE IN ACCORDANCE WITH FIGURES 1 AND 2, AND TABLES 1 AND 2. HANDLE ASSEMBLY AND PROBE CONFIGURATIONS ARE OPTIONAL WITHIN MAXIMUM DIMENSIONS SHOWN. 4. PRO

25、BE SHALL BE REMOVABLE FROM THE HANDLE ASSEMBLY BY UNSCREWING WITHOUT SPECIAL TOOLS FOR REPLACEMENT. THREAD SHALL BE IN ACCORDANCE WITH FIGURES 1, 2, AND 4. 5. PLUNGER SHALL EXTRACT AND EXTEND FREELY. 6. EACH TOOL SET SHALL INCLUDE A CONTAINER CONSISTING OF ONE HANDLE AND PLUNGER ASSEMBLY AND THE DES

26、IGNATED PROBES AS SPECIFIED IN TABLE 4. MATERIALS 1. PROBE (PLASTIC VERSION): DELRIN PLASTIC OR APPROVED EQUIVALENT. 2. PROBE (METAL VERSION): STAINLESS STEEL OR APPROVED EQUIVALENT. 3. PLUNGER: 302, 303 STAINLESS STEEL, OR APPROVED EQUIVALENT. 4. KNOB AND BODY: ALUMINUM ALLOY, PLASTIC, OR APPROVED

27、EQUIVALENT. FINISH 1. ALL METAL PARTS SHALL BE SUITABLY PROTECTED TO RESIST CORROSION. 2. ALL PARTS SHALL BE SMOOTH AND FREE FROM BURRS AND SHARP EDGES. SAE PART IDENTIFICATION NUMBER (PIN): M81969/30 - XX X DASH NUMBER DESIGNATIONS: TABLES 1, 2, AND 4 CONSIST OF TOOL HANDLE WITH PROBE (COMPLETE TOO

28、L) OR PROBE ONLY PART NUMBERS. TABLE 3 CONSISTS OF TOOL HANDLE ONLY. TABLE 4 CONSISTS OF ONE TOOL HANDLE WITH MULTIPLE PROBES. MARKING 1. ALL MARKING SHALL BE LEGIBLY AND PERMANENTLY MARKED IN ACCORDANCE WITH MIL-STD-130. 2. TOOL HANDLE MARKING SHALL INCLUDE AS A MINIMUM THE SAE PART NUMBER (SEE PIN

29、) AND SUPPLIER NAME OR SYMBOL IN ACCORDANCE WITH AIR1351. 3. PLASTIC PROBE MARKING SHALL BE A CONTINOUS COLOR ON ALL OUTER SURFACES WITH A COLOR BAND OR A DOT. METAL PROBE MARKING SHALL INCLUDE AS A MINIMUM, THE SAE PART NUMBER (SEE PIN) AND CONTACT SIZE AS SPECIFIED IN TABLE 2. 4. THE SET MARKING S

30、HALL INCLUDE AS A MINIMUM, THE SAE PART NUMBER SHOWN IN TABLE 4. MARK SHALL BE ON THE TOP OF THE CONTAINER OR VISIBLE THROUGH THE TOP OF THE CONTAINER. BASE PART NUMBER DASH NUMBER (DEFINED BY TABLES 1, 2, 3, AND 4) PROBE MATERIAL “BLANK” PLASTIC PROBE OR TOOL “M” METAL PROBE OR TOOL AEROSPACE STAND

31、ARD AS81969 /30 SHEET 6 OF 7 REV. A INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE II, CLASS 2, COMPOSITION C, FOR UNWIRED CONTACTS APPLICATIONS 1. THE PLASTIC PROBE COLOR DESIGNATES THE CONTACT SIZE THE PROBE CAN REMOVE FROM THE CONNECTOR (SEE TABLE 1). 2. THE PLASTIC PROBE COLOR

32、BAND OR COLOR DOT DESIGNATES THE CONNECTOR SERIES GROUP BY SPECIFICATION OR PART NUMBER (SEE TABLE 1). 3. THE METAL PROBE COLOR DOT DESIGNATES THE CONTACT SIZE AND CONNECTOR SERIES USED WITH THE PROBE (SEE TABLE 2). CONNECTOR CONTACT REMOVAL PROCESS 1. TOOLS AND PROBES ARE USED TO REMOVE REAR RELEAS

33、E CONTACTS WHERE A WIRE IS NOT ATTACHED TO THE CONTACT. SEALING PLUGS, TYPICALLY USED WITH UNWIRED CONTACTS, ARE REMOVED BY HAND (NO TOOL REQUIRED), BUT THE SEALING PLUG MUST BE REMOVED BEFORE INSERTING THE M81969/30-XX REMOVAL TOOL. 2. ALL TOOLS ARE INSERTED AND REMOVED FROM THE REAR (WIRE SIDE) OF

34、 THE DESIGNATED CONNECTOR. 3. THE RECOMMENDED PRACTICE OF USING THESE TOOLS IS SHOWN FOR REFERENCE IN FIGURES 3 AND 4. BY EXTENDING THE PLUNGER FORWARD PRIOR TO INSERTING THE TOOL PROBE INTO THE CONNECTOR GROMMET, IT WILL MINIMIZE THE POSSIBILITY OF DAMAGE TO THE RUBBER GROMMET. USE THE PLUNGER PROB

35、E TO LOCATE THE CONTACT WIRE BARREL BEFORE SLIDING THE TOOL PROBE ONTO THE WIRE BARREL, ALIGNMENT CAN THEN BE ESTABLISHED, AND DAMAGE TO PROBE AND CONTACT CAN BE HELD TO A MINIMUM. PUSH THE PROBE COMPLETELY OVER THE CRIMP BARREL TO THE CONTACT SHOULDER (RELEASING THE LOCKING TINES) PRIOR TO EXTRACTI

36、NG THE TOOL AND CONTACT. 4. USE THE PLUNGER TO EJECT THE CONTACT FROM THE TOOL AFTER REMOVAL FROM THE CONNECTOR. 5. PLASTIC TIP TOOLS ARE NOT RECOMMENDED FOR REMOVING CONTACTS CONTAINING A BROKEN WIRE (WIRE SEVERED BELOW THE CONNECTOR SEALING GROMMET, AND MAY BE PROTRUDING FROM CONTACT WIRE BARREL).

37、 6. METAL TIP TOOLS CAN BE USED FOR BROKEN WIRE CONTACT REMOVAL, WHEN THE PROBE IS APPROPRIATELY MATCHED TO THE CONTACT SIZE AND CONFIGURATION. 7. CONTACTS WITH DIFFERING MATING END AND WIRE BARREL SIZE WILL HAVE REDUCED GRIP AREA FOR THE TOOL PROBE, AND MAY REQUIRE USING THE TOOL TO RELEASE THE CON

38、TACT RETAINERS, THEN THE USE OF SOME OBJECT TO PUSH THE CONTACT ON THE FRONT OF THE CONNECTOR UNTIL IT CAN BE REMOVED BY HAND. SEE TABLE 1 FOOTNOTES FOR SELECTION INFORMATION. FIGURE 3 - RECOMMENDED PRACTICE (STEP 1) TO AVOID DAMAGE (SEE REMOVAL PROCESS STEP 3) AEROSPACE STANDARD AS81969 /30 SHEET 7

39、 OF 7 REV. A INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, TYPE II, CLASS 2, COMPOSITION C, FOR UNWIRED CONTACTS FIGURE 4 - RECOMMENDED PRACTICE (STEP 2) TO AVOID DAMAGE (SEE REMOVAL PROCESS STEP 3) SUPERSESSION NOTES 1. AS81969/30 DETAIL SPECIFICATION SUPERSEDES THE MIL-I-81969/30. AS

40、81969/30 INCLUDED MIL-I-81939/30B (USAF) BY NAVAIR ENGINEERING POSITION LETTER 10380 444-RCC/M43.22 OF 11/05/1991. MIL-I-81939/30B (USAF) WAS CANCELED WITHOUT REPLACEMENT. PART NUMBERS REMAIN UNCHANGED. PREVIOUSLY MILITARY STANDARD (MS) SUPERSESSION DATA IS SHOWN IN TABLE 5. TABLE 5 - MILITARY STAND

41、ARD (MS) SUPERSESSION DATA M81969/30 PART NUMBER SUPERSEDED PART NUMBER -01 MS3159-22 -02 MS3159-20 -03 MS3159-16 -04 MS3159-12 -05 MS3448-001A -06 MS3448-001B -07 MS3448-001C SPECIFICATION NOTES 1. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN

42、 LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.