SAE AS 23053 15-2016 INSULATION SLEEVING ELECTRICAL HEAT SHRINKABLE POLYOLEFIN HEAVY-WALL COATED FLEXIBLE OUTER WALL CROSSLINKED.pdf

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1、AEROSPACE STANDARDINSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, HEAVY-WALL, COATED,FLEXIBLE, OUTER WALL CROSSLINKEDAS23053/15Copyright 2016 SAE InternationalAll rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or

2、by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.s

3、ae.orgISSUED2016-10THIRD ANGLE PROJECTIONCUSTODIAN: AE-8/AE-8DFEDERAL SUPPLY CLASS5970AS23053/15SUPERSEDS AMS-DTL-23053/15ASHEET 1 OF 4PROCUREMENT SPECIFICATION: AS23053SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thestateoftechnical andengineering science

4、s. The useofthis reportis entirely voluntary, and its applicability and suitability forany particularuse, includingany patent infringement arising therefrom, is thesole responsibility of theuser.”SAE reviews eachtechnical reportatleastevery fiveyears at whichtime it may berevised, reaffirmed, stabil

5、ized, or cancelled. SAEinvites your written comments and suggestions.SAE values your input. To provide feedback on thisTechnical Report, please visit http:/standards.sae.org/AS23053/15RATIONALETHIS IS A CONVERSION OF AMS-DTL-23053/15 INTO AN AEROSPACE STANDARD WHICH INCLUDESQUALIFICATION AND REQUIRE

6、MENTS FOR A QUALIFIED PRODUCTS LIST.NOTICETHE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THISDOCUMENT AND THE LATEST ISSUE OF AS23053.REQUIREMENTS1. DIMENSIONS AND PROPERTIES IN INCH/POUND UNITS AND THE FAHRENHEIT TEMPERATURES AREPRIMARY. DIMENSIONS AND PROPERT

7、IES IN SI UNITS AND THE CELSIUS TEMPERATURES ARE SHOWN ASTHE APPROXIMATE EQUIVALENTS OF THE PRIMARY UNITS AND ARE PRESENTED ONLY FOR INFORMATION.2. POLYMER TYPE: THE BASE POLYMER USED IN FORMULATING THE OUTER WALL OF THIS SLEEVING SHALL BE A POLYOLEFIN.3. CONTINUOUS OPERATING TEMPERATURE RANGE: -67

8、TO +230 F (-55 TO +110 C).4. COLOR: THE HEAT SHRINKABLE SLEEVING SHALL BE FURNISHED IN COLORS THAT CONFORM TO THE REQUIREMENTS OF CLASS II OF MIL-STD-104. BLACK SHALL BE THE STANDARD ACQUISITION COLOR (SEE 1.3 AND 3.3.3).5. CLASSES: THE SLEEVING SHALL BE FURNISHED IN THE FOLLOWING CLASSES, AS SPECIF

9、IED (SEE 7.3A):CLASS 1 - HEAVY WALLCLASS 2 - MEDIUM WALL6. LONGITUDINAL CHANGE: +1 TO -15%.7. ADHESIVE: ADHESIVE IS FOR PRESSURE RETENTION AND LOAD BEARING APPLICATIONS.8. SEALANT: SEALANT IS FOR WATER HOLD OUT APPLICATIONS.9. PART NUMBER: THE PART NUMBER SHALL BE AS LISTED BELOW:M23053 /15 - X XX -

10、 XEXAMPLE: CLASS 1, BLACK SLEEVING, 3.00 INCH (76.2 MM) AS SUPPLIED ID SLEEVING SHALL BE IDENTIFIED AS M23053/15-105-0.NOTE: THE TERM “POLYOLEFIN” AS USED IN THIS SPECIFICATION INCLUDES COPOLYMERS, BLENDS AND MODIFIED POLYOLEFINS. COLOR CODE DESIGNATOR (SEE 1.3)SIZE IDENTIFIER (SEE TABLE 1)CLASS (WH

11、ERE NO CLASSES ARE SPECIFIED IN THESPECIFICATION SHEET, THE NUMERIC “0” IS USED)DETAIL SPECIFICATIONPROCUREMENT AEROSPACE STANDARD AS23053/15SHEET 2 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, HEAVY-WALL, COATED,FLEXIBLE, OUTER WALL CROSSLINKED10. DIMENSIONAL LIFE: THE DIMENSION

12、AL LIFE OF A PRODUCT APPLIES TO THE EXPANDED I.D., RECOVERED I.D. AND WALL THICKNESS DIMENSIONS OF THE PRODUCT AS SOLD BY THE MANUFACTURER, DISTRIBUTORS AND REBRAND DISTRIBUTORS. AS23053/15 PRODUCTS CAN BE EXPECTED TO HAVE A MINIMUM DIMENSIONAL LIFE OF 2 YEARS WHEN STORED BETWEEN 32 TO 95 F (0 TO 35

13、 C). PRODUCTS STORED ABOVE THESE CONDITIONS MAY NOT MEET THE MINIMUM EXPANDED I.D. REQUIREMENTS OF THE DETAIL SPECIFICATION. A PRODUCT MAY BE USED BY THE FINAL PURCHASER BEYOND THE EXPECTED MINIMUM DIMENSIONAL LIFE, AS LONG AS THE EXPANDED I.D., RECOVERED I.D. AND WALL THICKNESS OF THE PRODUCT MEET

14、THE REQUIREMENTS OF THIS SPECIFICATION AT THE TIME OF USE.11. UNRESTRICTED SHRINKAGE: TEST METHOD 5.5.2; 392 F 4 F (200 C 2 C) FOR 10 MINUTES MAXIMUM.TABLE 1 - CONSTRUCTION DETAILS, INCHES (MM) 1/PART NUMBER 4/ AS SUPPLIEDID MINIMUM 3/AFTER UNRESTRICTED SHRINKAGEID MAXIMUM WALL THICKNESSMINIMUM 2/CL

15、ASS 1M23053/15-101-0 .750 (19.1) .220 (5.6) .070 (1.8)M23053/15-102-0 1.100 (27.9) .375 (9.5) .080 (2.0)M23053/15-103-0 1.500 (38.1) .500 (12.7) .095 (2.4)M23053/15-104-0 2.000 (50.8) .750 (19.1) .105 (2.7)M23053/15-105-0 3.000 (76.2) 1.250 (31.8) .105 (2.7)M23053/15-106-0 4.000 (101.6) 1.750 (44.5)

16、 .105 (2.7)M23053/15-107-0 .300 (7.6) .100 (2.5) .035 (0.9)M23053/15-108-0 .400 (10.2) .150 (3.8) .040 (1.0)M23053/15-109-0 1.300 (33.0) .375 (9.5) .080 (2.0)M23053/15-110-0 1.700 (43.2) .500 (12.7) .105 (2.7)M23053/15-111-0 2.700 (68.6) .900 (22.9) .105 (2.7)M23053/15-112-0 4.500 (114.3) 1.750 (44.

17、5) .115 (2.9)CLASS 2M23053/15-201-0 .400 (10.2) .150 (3.8) .040 (1.0)M23053/15-202-0 .750 (19.1) .220 (5.6) .040 (1.0)M23053/15-203-0 1.100 (27.9) .375 (9.5) .070 (1.8)M23053/15-204-0 1.300 (33.0) .375 (9.5) .070 (1.8)M23053/15-205-0 1.500 (38.1) .500 (12.7) .080 (2.0)M23053/15-206-0 1.700 (43.2) .5

18、00 (12.7) .095 (2.4)M23053/15-207-0 2.700 (68.6) .900 (22.9) .105 (2.7)M23053/15-208-0 2.000 (50.8) .750 (19.1) .095 (2.4)1/ Diameter limits for objects to be enclosed shall be as recommended in technical data.2/ Wall thickness values are less when shrinkage is restricted.3/ As supplied ID is for un

19、coated product. An allowance of approximately 0.050 inch (1.3 mm) may be necessary depending on coating.4/ The color indicated is the standard color (see 1.3).AEROSPACE STANDARD AS23053/15SHEET 3 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, HEAVY-WALL, COATED,FLEXIBLE, OUTER WALL

20、 CROSSLINKEDTABLE 2 - PHYSICAL PROPERTIESCHARACTERISTIC REQUIREMENTTEST PROCEDURE AND CONDITIONS(SEE AS23053)AS SUPPLIED:ID, MINIMUM TABLE 1 5.3.1LOW TEMPERATURE FLEXIBILITY 3/ NO CRACKING 5.7.1 -67 F 4 F (-55 C 2 C)HEAT SHOCK NO CRACKING, FLOWING OR DRIPPING OF OUTER WALL5.8 437 F 6 F (225 C 3 C)SE

21、CANT MODULUS, PSI (MPA), MAXIMUM 2/ 25000 (172.4) 5.12.1 2% STRAIN, ASTM D882COLOR STABILITY PASS 5.15 347 F 4 F (175 C 2 C) 24 HOURSAFTER UNRESTRICTED SHRINKAGE:ID, MAXIMUM TABLE 1 5.3.2WALL THICKNESS TABLE 1 5.3.3TENSILE STRENGTH, PSI (MPA), MINIMUM 2/ 1200 (8.3) 5.13 ASTM D638, 2 INCHES/MINUTEULT

22、IMATE ELONGATION, PERCENT, MINIMUM 200 5.13 ASTM D638, 2 INCHES/MINUTEDIELECTRIC STRENGTH, VOLTS/MIL (KV/MM) MINIMUM200 (7.9) 5.2 ASTM D2671VOLUME RESISTIVITY, 0HM-CM, MINIMUM 1013 5.2 ASTM D876CORROSION NO CORROSION 5.10.1 AND 5.10.2, 250 F 4 F (121 C 2 C) FOR 16 HOURSFLAMMABILITY 1/ 5.14 PROCEDURE

23、 C ASTM D2671WATER ABSORPTION, PERCENT, MAXIMUM 0.5 5.2 ASTM D570 24 HOURS AT 73 F (23 C)HEAT RESISTANCE, PROPERTIES AFTER: 5.9 347 F 4 F (175 C 2 C), 168 HOURSULTIMATE ELONGATION, PERCENT, MINIMUM 100TENSILE STRENGTH, PSI (MPA), MINIMUM 2/ 1000 (6.9)FLUID RESISTANCE, PROPERTIES AFTER: 5.11TENSILE S

24、TRENGTH, PSI (MPA), MINIMUM 2/ 750 (5.2)DIELECTRIC STRENGTH, VOLT/MIL (KV/MM), MINIMUM200 (7.9) 5.2 ASTM D2671FUNGUS RESISTANCEPROPERTIES AFTER:TENSILE STRENGTH, PSI (MPA), MINIMUM 2/ULTIMATE ELONGATION, PERCENT, MINIMUMDIELECTRIC STRENGTH, VOLTS/MIL (KV/MM), MINIMUMNO GROWTHOR1200 (8.2)200200 (7.9)

25、5.17 ASTM G215.17 ISO 8465.2 ASTM D26711/ ONLY THE OUTER WALL SHALL BE TESTED. RECORD WHETHER ANY FLAMING OR GLOWING PARTICLES OR FLAMING DROPS FALL FROM THE SPECIMEN. IF MORE THAN 25% OF THE INDICATOR FLAG IS BURNED AWAY OR CHARRED (BROWN SCORCHING AND SOOT SHALL BE IGNORED) AFTER ALL OF THE FIVE A

26、PPLICATIONS OF FLAME OR IF FLAMING OR GLOWING PARTICLES OR FLAMING DROPS FALL FROM THE SPECIMEN AT ANY TIME AND IGNITE THE COTTON (FLAMELESS CHARRING OF THE COTTON SHALL BE IGNORED), THE SPECIMEN SHALL BE JUDGED TO HAVE CONVEYED FLAME AND SHALL BE CONSIDERED AS FAILING. IN ADDITION, ANY SPECIMEN WHI

27、CH CONTINUES TO FLAME OR GLOW FROM ONE FLAME APPLICATION LONGER THAN ONE MINUTE SHALL NOT BE ACCEPTABLE.2/ TENSILE AND SECANT MODULUS SHALL BE CALCULATED BASED UPON OUTER WALL THICKNESS.3/ LOW TEMPERATURE FLEXIBILITY SHALL APPLY TO THE OUTER WALL AND BE TESTED WITH OR WITHOUT THE INNER LAYER. CONDIT

28、IONED AND TEST READY SPECIMENS SHALL BE IDENTIFIED AND SUBMITTED TO THE QUALIFYING ACTIVITY.AEROSPACE STANDARD AS23053/15SHEET 4 OF 4INSULATION SLEEVING, ELECTRICAL, HEATSHRINKABLE, POLYOLEFIN, HEAVY-WALL, COATED,FLEXIBLE, OUTER WALL CROSSLINKEDAPPLICATION NOTES1. INTENDED USE: HEAT SHRINKABLE, FLEX

29、IBLE, HEAVY WALL, COATED SLEEVING IS USED FOR REPAIR OF HEAVY DUTYCABLES, SPLICE COVERS.SPECIFICATION NOTES1. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER INLOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.