EN ISO 16092-3-2018 en Machine tools safety - Presses - Part 3 Safety requirements for hydraulic presses.pdf

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1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Machine tools safety PressesPart 3: Safety requirements for hydraulic pressesBS EN ISO 16092-3:2018National forewordThis British Standard is the UK implementation of EN ISO 16092-3:2018. It is identical to ISO 16092-3:2

2、017. It supersedes BS EN 693:2001+A2:2011, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee MTE/1/1, Machine tools - Safety.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purpo

3、rt to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 83464 6ICS 25.080.01; 25.120.10Compliance with a British Standard cannot confer immunity from lega

4、l obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 March 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN ISO 16092-3:2018EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 16092-3Feb

5、ruary 2018ICS 25.120.10 Supersedes EN 693:2001+A2:2011EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGCEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2018 CEN Ref. No. EN ISO 16092-3:2018: EAll rights of exploitation in any form and

6、by any means reserved worldwide for CEN national MembersMachine tools safety - Presses - Part 3: Safety requirements for hydraulic presses (ISO 16092-3:2017)Scurit des machines-outils - Presses - Partie 3: Exigences de scurit pour les presses hydrauliques (ISO 16092-3:2017)Werkzeugmaschinen Sicherhe

7、it - Pressen - Teil 3: Sicherheitsanforderungen fr hydraulische Pressen (ISO 16092-3:2017)This European Standard was approved by CEN on 24 November 2017.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the stat

8、us of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, Ger

9、man). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia

10、, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey

11、and United Kingdom.English VersionEN ISO 16092-3:2018 (E)European forewordThis document (EN ISO 16092-3:2018) has been prepared by Technical Committee ISO/TC 39 “Machine tools” in collaboration with Technical Committee CEN/TC 143 “Machine tools - Safety” the secretariat of which is held by SNV.This

12、European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2018, and conflicting national standards shall be withdrawn at the latest by August 2018.Attention is drawn to the possibility that some of the el

13、ements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights.This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential require

14、ments of EU Directive(s).For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austr

15、ia, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain

16、, Sweden, Switzerland, Turkey and the United Kingdom.Endorsement noticeThe text of ISO 16092-3:2017 has been approved by CEN as EN ISO 16092-3:2018 without any modification.2BS EN ISO 16092-3:2018EN ISO 16092-3:2018 (E)Annex ZA (informative) Annex ZA Relationship between this European Standard and t

17、he essential requirements of Directive 2006/42/EC aimed to be coveredThis European Standard has been prepared under a Commissions standardization request M/396/C(2007) to provide one voluntary means of conforming to essential requirements of EU Directive 2006/42/EC of the European Parliament and of

18、the Council of 17 May 2006 on machinery.Once this standard is cited in the Official Journal of the European Union under that Directive, compliance with the normative clauses of this standard given in Table ZA.1 confers, within the limits of the scope of this standard, a presumption of conformity wit

19、h the corresponding essential requirements of that Directive, and associated EFTA regulations.Table ZA.1 Correspondence between this European Standard and Directive 2006/42/ECEssential Requirements of Directive 2006/42/ECClause(s)/sub-clause(s) of this EN Remarks/NotesWithin the limits of the scope

20、all relevant essential requirements are covered.All normative clauses To confer a presumption of conformity with the relevant essential requirements of Directive 2006/42/EC, this standard (providing general/common requirements for a whole machine family) has to be applied together with one of those

21、standards as specified in the scope (providing specific requirements for a particular category of machinery within this family), once this standard is cited in the Official Journal of the European Communities under Directive 2006/42/EC.WARNING 1 Presumption of conformity stays valid only as long as

22、a reference to this European standard is maintained in the list published in the Official Journal of the European Union. Users of this standard should consult frequently the latest list published in the Official Journal of the European Union.WARNING 2 Other Union legislation may be applicable to the

23、 products falling within the scope of this standard.3BS EN ISO 16092-3:2018ISO 16092-3:2017Foreword .vIntroduction vi1 Scope .12 Normative references .13 Terms and definitions 14 List of significant hazards .25 Safety requirements and/or measures .25.1 General 25.2 Basic design considerations 25.2.1

24、 Hydraulic and pneumatic systems Common features . 25.2.2 Pneumatic systems . 25.2.3 Hydraulic systems . 25.2.4 Electric systems . 25.3 Mechanical hazards in the tools area . 35.3.1 Major danger zone . 35.3.2 Safeguarding measures 35.3.3 Other safety requirements . 35.3.4 Release of trapped persons

25、between the tools 35.3.5 Release of persons trapped inside enclosed areas . 35.3.6 Prevention of gravity fall during maintenance or repair 35.3.7 Prevention of unintended gravity fall during production (down-stroking press) 35.4 Control and monitoring system . 45.4.1 Control and monitoring functions

26、 45.4.2 Muting 45.4.3 Selection devices . 55.4.4 Position sensors 55.4.5 Control devices . 55.4.6 Valves . 55.4.7 Performance level of safety functions 55.5 Tool-setting, trial strokes, maintenance and lubrication .255.5.1 Movement during tool-setting, maintenance and lubrication .255.5.2 Movement b

27、y inching device 255.6 Mechanical hazards Other 255.7 Slips, trips and falls 255.8 Protection against other hazards .256 Verification of the safety requirements and/or measures 257 Information for use . 277.1 General .277.2 Marking .277.3 Warnings 277.4 Instruction handbook 27Annex A (informative) S

28、ignificant hazards, hazardous situations and protective measures 28Annex B (normative) Calculation of minimum distances 29Annex C (normative) The response time of the hydraulic system 30Annex D (informative) Interlocking devices associated with guards . 31Annex E (informative) The connection of the

29、stopping time measurement equipment . 34Annex F (informative) Examples for hydraulic speed limitation . 35Bibliography . 39iv ISO 2017 All rights reservedContents PageBS EN ISO 16092-3:2018ISO 16092-3:2017ForewordISO (the International Organization for Standardization) is a worldwide federation of n

30、ational standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Inter

31、national organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this document and those int

32、ended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see ww

33、w.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document

34、will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement. For an explanation on the voluntary nature of standards, the mea

35、ning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.This document was prepared by Techni

36、cal Committee ISO/TC 39, Machine tools, Subcommittee SC 10, Safety.A list of all parts in the ISO 16092 series can be found on the ISO website. ISO 2017 All rights reserved vBS EN ISO 16092-3:2018ISO 16092-3:2017IntroductionThis document is a “Type C” standard as stated in ISO 12100. It is of releva

37、nce, in particular, for the following stakeholder groups representing the market players with regard to machinery safety: machine manufacturers (small, medium and large enterprises); health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).Others can be aff

38、ected by the level of machinery safety achieved by the above-mentioned stakeholder groups by means of this document: machine users/employers (small, medium and large enterprises); machine users/employees (e.g. trade unions, organizations for people with special needs); service providers, e.g. for ma

39、intenance (small, medium and large enterprises); consumers (in case of machinery intended for use by consumers).The above-mentioned stakeholder groups have been given the possibility to participate in the drafting process of this document. The machinery concerned and the extent to which hazards, haz

40、ardous situations or hazardous events are covered are indicated in the Scope of this document.When requirements of this type-C standard are different from those which are stated in type-A or type-B standards, the requirements of this type-C standard take precedence over the requirements of the other

41、 standards for machines that have been designed and built according to the requirements of this type-C standard.This document is intended to be applied in addition to ISO 16092-1.vi ISO 2017 All rights reservedBS EN ISO 16092-3:2018Machine tools safety Presses Part 3: Safety requirements for hydraul

42、ic presses1 ScopeThis document, in addition to ISO 16092-1, specifies the technical safety requirements and measures to be adopted by persons undertaking the design, manufacture and supply of hydraulic presses which are intended to work cold metal or material partly made up of cold metal.The presses

43、 covered by this document range in size from small high-speed machines with a single operator producing small workpieces to large relatively slow-speed machines with several operators and large complex workpieces.This document deals with all significant hazards relevant for hydraulic presses when th

44、ey are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). All the phases of the lifetime of the machinery as described in ISO 12100:2010, 5.4 have been taken into consideration.2 Normative referencesThe following documents are ref

45、erred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 4413:2010, Hydraulic flui

46、d power General rules and safety requirements for systems and their componentsISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reductionISO 13849-1:2015, Safety of machinery Safety-related parts of control systems Part 1: General principles for designISO 160

47、92-1:2017, Machine tools safety Presses Part 1: General safety requirementsIEC 60947-5-8, Low-voltage switchgear and control gear Part 5-8: Control circuit devices and switching elements Three-position enabling switches3 Terms and definitionsFor the purposes of this document, the terms and definitio

48、ns given in ISO 12100:2010, ISO 13849-1:2015, ISO 16092-1:2017 and the following apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: ISO Online browsing platform: available at https:/www.iso.org/obp IEC Electropedia: available at http:/www.elect

49、ropedia.org/3.1restraint valvedevice which protects against a gravity fall of the slide/ramINTERNATIONAL STANDARD ISO 16092-3:2017 ISO 2017 All rights reserved 1BS EN ISO 16092-3:2018ISO 16092-3:20174 List of significant hazardsThis clause contains all the significant hazards, hazardous situations and events identified by risk assessment as significant for the machines defined in the scope and which require a specific action to eliminate or reduce the risk.These hazards are listed in ISO 16092-1:2017, Table 1. Additional