DLA A-A-59389-1999 GRINDING MACHINE TOOL AND CUTTER FLOOR-MOUNTED《地板固定工具和切割机磨床》.pdf

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1、 INCH-POUND A-A-593 89 3 August 1999 SUPERSEDING 25 August 1989 MIL-G-80268A COMMERCIAL ITEM DESCRIPTION GRINDING MACHINE, TOOL AND CUTTER, FLOOR-MOUNTED The General Services Administration has authorized the use of this commercial item description for all federal agencies. 1. SCOPE. This commercial

2、 item description (CID) covers floor-mounted, tool and cutter grinding machines. The machines are intended for use in grinding and sharpening conventional cutters, including milling cutters, reamers, counter bores, hobs, and other metal-cutting tools. 2. CLASSIFICATION. The grinding machines shall b

3、e of the following types, styles, and sizes. The type, style, and size to be furnished shall be as specified (see 7.2(b). Type I - Universal Type II - Monaset Style A - Manual workhead (type I only) Style B - Powered workhead (types I and 11) Size - Sizes are shown in tables I and II Beneficial comm

4、ents, recommendations, additions, deletions, clarifications, etc., and any data which may improve this document should be sent to: Defense Supply Center Richmond, ATTN: DSCR-VBD, 8000 Jefferson Davis Highway, Richmond, VA 23297-5610. AMSC NIA FSC 3415 DISTRIBUTION STATEMENT A. Approved for public re

5、lease; distribution is unlimited. Licensed by Information Handling ServicesA-A-593 89 Swing diameter, inches Size TABLE I. Sizes of type I ginding machines. Distance2 (D) between centers, inches 1 2 8 11 8 16 8 4 22 8 32 7 10 11 16 27 9 11 12 32 10 Size 1 Swing diameter, Distance2 (D) between wheelh

6、ead spindle inches nose and workhead, inches 9 4 12 2 3 27 9 10 12 6 4 TABLE II. Sizes of type II grinding machines. 13 37 3. SALIENT CHARACTERISTICS 3.1 General requirements. The machine shall be new and one of the manufacturers current models capable of operation in accordance with the requirement

7、s herein. All parts subject to wear, breakage, or distortion shall be accessible for adjustment, replacement, and repair. 3.1.1 Radii grinding capacities. Unless otherwise specified (see 7.2(c), the type II grinding machine shall have convex and concave radii grinding capacities considered by the ma

8、nufacturer as standard. 3.2 Components. The grinding machine shall include, as a minimum, the following components: 2 Licensed by Information Handling ServicesA-A-593 89 3.2.1 conform to the manufacturers own drawings, specifications, standards, and quality assurance practices; and be the same produ

9、ct offered for sale in the commercial market. The Government reserves the right to require proof of such conformance. 5.2 Inspection. The grinding machine shall be inspected to determine compliance with all requirements specified in this CID. 5.3 Testing. Unless otherwise specified (see 7.2(rr), the

10、 grinding machine shall be tested in accordance with sections 5.3.1 through 5.3.4. 5.3.1 Test setup and conditions. Unless otherwise specified (see 7.2(ss), the manufacturer shall be responsible for supplying all tooling and materials and shall conduct all tests required by the Government. The manuf

11、acturer shall provide test instruments and equipment with calibration 7 Licensed by Information Handling ServicesA-A-593 89 traceable to National Institute of Standards and Technology (NIST) and shall provide certification of calibration as specified (see 7.2(tt). Unless otherwise specified (see 7.2

12、(uu), the grinding machine shall be tested in the environmental conditions of the manufacturers test facility. 5.3.2 Operational test. The grinding machine shall be operated in accordance with the manufacturers standard operating procedures. The grinding machine shall be operated at no load for not

13、less than 1 hour. Proper operation of all controls and features shall be verified during the trial period, after which the initial alignment test shall be conducted. 5.3.3 Alignment tests. Alignment tests shall be conducted on the grinding machine, and the results shall meet the requirements shown i

14、n table III. If optional tests are specified, the grinding machine alignment shall be rechecked upon completion of the optional tests, and the results shall meet the requirements shown in table III. 5.3.4 Optional tests. Optional tests shall be conducted as specified (see 7.2(vv). 5.4 Acceptance. Un

15、less otherwise specified (see 7.2(ww), preliminary and final acceptance tests shall be conducted at the manufacturers site. The results of the alignment tests shall be compared with the requirements shown in table III. Failure of the machine to meet the alignment requirements shown in table III shal

16、l be cause for rejection. 6. PACKAGING. Unless other wise specified (see 7.2(xx), preservation, packing, and marking shall be as specified in the contract or order. 7. NOTES 7.1 Sources of referenced documents. 7.1.1 Government documents. Copies of Federal documents may be obtained from the Superint

17、endent of Documents, U.S. Government Printing Office, Washington, DC 20402. 7.1.2 Industry standards. Copies of industry standards referenced in this CID may be obtained from the following addresses: American National Standards Institute (ANSI) ANSI B7.1 Safety Requirements for the Use, Care, and Pr

18、otection of Abrasive Wheels ANSI B11.9 Safety Requirements for the Construction, Care, and Use of Grinding Machines ANSI B74.13 Markings for Identifying Grinding Wheels and Other Bonded 8 Licensed by Information Handling ServicesA-A-593 89 Abrasives ANSI B74.2 Specifications for Shapes and Sizes of

19、Grinding Wheels and for Shapes, Sizes, and Identification of Mounted Wheels Applications for copies should be sent to the American National Standards Institute, 11 West 42nd Street, New York, NY 10036. American Society of Mechanical Engineers (ASME) ASME B5.1 T-Slots, Their Bolts, Nuts, and Tongues

20、ASME B46.1 Classification and Designation of Surface Qualities Applications for copies should be sent to the American Society of Mechanical Engineers, 345 East 47th Street, New York, NY 10017. National Electrical Manufacturers Association (NEMA) NEMAMG 1 Motors and Generators NEMAICS 1 Industrial Co

21、ntrol and Systems General Requirements NEMA ICs 3 Industrial Control and Systems Factory Built Assemblies Applications for copies should be sent to the National Electrical Manufacturers Association, 1300 North 17th Street, Suite 1847, Rosslyn, VA 22209. National Fire Protection Association (NFPA) NF

22、PA 79 Electrical Standards for Industrial Machinery Applications for copies should be sent to the National Fire Protection Association, One Batterymarch Park, P.O. Box 9101, Quincy, MA 02269-9101. Occupational Safety and Health Association (OSHA) OSHA 29 CFR PART 1910 Occupational Safety and Health

23、Standards for General Industry Applications for copies should be sent to the U. S. Department of Labor, 200 Constitution Avenue NW, Room 423, Washington, DC 20210. 7.2 Ordering data. Acquisition documents must specify the following: 9 Licensed by Information Handling ServicesA-A-593 89 a. b. d. e. f

24、. g. h. i. k. 1. m. n. C. .i. O. P. 9. r. S. t. U. V. W. X. Y. aa. bb. dd. ee. ff. gg. hh. JJ. kk. 11. Z. cc. 11. Title, number, and date of this document. Type, style, and size of grinding machine, as specified (see 2). Type II grinding machine convex and concave radii capacities, if different (see

25、 3.1.1). Machinew ay s, if different (see 3.2.2). Protective covers andor wipers, if different (see 3.2.2). Type I wheelhead motor horsepower, if different (see 3.2.3.1). Type I wheelhead belt and step pulley system, if different (see 3.2.3.1). Type I spindle with two grinding wheels, as specified (

26、see 3.2.3.1). Type I wheelhead swivel and tilt, if different (see 3.2.3.1). Type II wheelhead motor horsepower, if different (3.2.3.2). Type II wheelhead belt and step pulley system, if different (see 3.2.3.2). Grinding wheels, as specified (see 3.2.3.3). Grinding wheel shapes and sizes, marking, an

27、d safety requirements, if different 3.2.3.3). Type I worktable length, width, weight-holding capacity, and longitudinal (X-axis) traverse, if different (see 3.2.4.1). Type I worktable cross-slide (Y-axis) traverse, as specified (see 3.2.4.1). Type I worktable swivel angle, if different (see 3.2.4.1)

28、. Type I worktable T-slot, if different (see 3.2.4.1). Type II worktable longitudinal (X-axis) and cross-slide (Y-axis) traverse and horizontal angular swivel, if different (see 3.2.4.2). Type II worktable T-slot, if different (see 3.2.4.2). Type I, style A tailstocks and centers, if different (see

29、3.2.5). Type I, style A manual workhead, as specified (see 3.2.6.1). Type I, style A workhead spindle taper, as specified (see 3.2.6.1). Type I, style B powered workhead drive motor horsepower, spindle speeds, spindle taper, and horizontal angular swivel, if different (see 3.2.6.2). Type II powered

30、workhead drive motor horsepower, spindle speeds, spindle taper, vertical linear traverse, vertical and horizontal angular swivel, if different (see 3.2.6.3). Type I grinding fixtures, as specified (see 3.2.7). Type I stop dogs, if different (see 3.2.8.1). Type II stop dogs, if different (see 3.2.8.2

31、). Microswitches, if required (see 3.2.8.3). Wheel dresser, if different (see 3.2.9). Manual controls, if different (see 3.2.10). Digital readout system, as specified (see 3.2.10.2). Lubrication system, if different (see 3.2.11). Coolant system, as specified (see 3.2.12). Electrical system industria

32、l standard, if different (see 3.2.13). Electrical system voltage, as specified (see 3.2.13). Control system voltage, if different (see 3.2.13). Optional accessories, as specified (see 3.2.15). Performance, if different (see 3.3). (see 111111. Machine dimensions and weight, as specified (see 3.4). 10

33、 Licensed by Information Handling ServicesA-A-593 89 nn. System of units required (see 3.6). 00. Dual system of units, if required (see 3.6). pp. Nameplate, if different (see 3.7). qq. Lubrication plate or chart, if required (see 3.8). rr. Testing, if different (see 5.3). ss. Test responsibility, if

34、 different (see 5.3.1). tt. Certification of calibration, as specified (5.3.1). uu. Test environmental conditions, if different (see 5.3.1). vv. Optional tests, as specified (see 5.3.4). ww. Acceptance, if different (see 5.4). xx. Packaging requirements, if different (see 6). 7.3 Part identification

35、 number (PIN). The following part identification numbering procedure is for government purposes and does not constitute a requirement for the contractor. U593 8 9-xxx Size: Sizes are shown in tables I and II Style: A - Manual workhead (type I only) B - Powered workhead (types I and 11) Type: 1 - Typ

36、e I - Universal 2 - Type II - Monaset CID number 11 Licensed by Information Handling ServicesA-A-593 89 7.4 Examples of grinding machines. 7.4.1 Universal, type I, style A. 1 1. 1 i“1 FIGURE 1. Typical manual universal tool and cutter grinding machine. 12 Licensed by Information Handling ServicesA-A-593 89 7.4.2 Monaset, type II. FIGURE 2. Typical monaset tool and cutter grinding machine. MILITARY INTERESTS: Custodians Air Force - 99 Navy - SH Amiy-AL PREPARING ACTIVITY: DLA - GS (Project 34 15-0256) Reviewers Navy - AS, MS, OS 13 Licensed by Information Handling Services