DIN EN ISO 14554-1-2014 Quality requirements for welding - Resistance welding of metallic materials - Part 1 Comprehensive quality requirements (ISO 14554-1 2013) German version EN.pdf

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1、May 2014 Translation by DIN-Sprachendienst.English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25

2、.160.10!%1h“2146904www.din.deDDIN EN ISO 14554-1Quality requirements for welding Resistance welding of metallic materials Part 1: Comprehensive quality requirements (ISO 14554-1:2013);English version EN ISO 14554-1:2013,English translation of DIN EN ISO 14554-1:2014-05Schweitechnische Qualittsanford

3、erungen Widerstandsschweien metallischer Werkstoffe Teil 1: Umfassende Qualittsanforderungen (ISO 14554-1:2013);Englische Fassung EN ISO 14554-1:2013,Englische bersetzung von DIN EN ISO 14554-1:2014-05Exigences de qualit en soudage Soudage par rsistance des matriaux mtalliques Partie 1: Exigences de

4、 qualit complte (ISO 14554-1:2013);Version anglaise EN ISO 14554-1:2013,Traduction anglaise de DIN EN ISO 14554-1:2014-05SupersedesDIN EN ISO 14554-1:2000-07www.beuth.deDocument comprises 18 pagesIn case of doubt, the German-language original shall be considered authoritative.04.14 DIN EN ISO 14554-

5、1:2014-05 2 A comma is used as the decimal marker. National foreword This document (EN ISO 14554-1:2013) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes”, Subcommittee SC 6 “Resistance welding and allied mechanical joining” in collaboration with Technical Committee C

6、EN/TC 121 “Welding and allied processes” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Schweien und verwandte Verfahren (Welding and Allied Processes Standards Committee), Working Group NA 092-00-12-02 AK Punkt-, Buckel- und Rollennahtsc

7、hweien (DVS AG V 3.2). The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 669 DIN ISO 669 ISO 3834-1 DIN EN ISO 3834-1 ISO 5182 DIN EN ISO 5182 ISO 5184 DIN ISO 5184 ISO 9001 DIN EN ISO 9001 ISO 14731 DIN EN ISO 14731 ISO 14732 DIN EN ISO

8、14732 ISO 15614 (all parts) DIN EN ISO 15614 (all parts) DIN EN ISO 14554 consists of the following parts, under the general title Quality requirements for welding Resistance welding of metallic materials: Part 1: Comprehensive quality requirements Part 2: Elementary quality requirements Amendments

9、This standard differs from DIN EN ISO 14554-1:2000-07 as follows: a) normative references have been updated. Previous editions DIN EN ISO 14554-1: 2000-07 ,DIN EN ISO 14554-1:2014-05 3 National Annex NA (informative) Bibliography DIN ISO 669, Resistance welding Resistance welding equipment Mechanica

10、l and electrical requirements DIN EN ISO 3834-1, Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements DIN EN ISO 5182, Resistance welding Materials for electrodes and ancillary equipment DIN ISO 5184, Straig

11、ht resistance spot welding electrodes DIN EN ISO 9001, Quality management systems Requirements DIN EN ISO 14731, Welding coordination Tasks and responsibilities DIN EN ISO 14732, Welding personnel Qualification testing of welding operators and weld setters for mechanized and automatic welding of met

12、allic materials DIN EN ISO 15614 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure test DIN EN ISO 14554-1:2014-05 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 14554-1 December 2013 ICS 25.160.01

13、 Supersedes EN ISO 14554-1:2000English Version Quality requirements for welding - Resistance welding of metallic materials - Part 1: Comprehensive quality requirements(ISO14554-1:2013) Exigences de qualit en soudage - Soudage par rsistance des matriaux mtalliques - Partie 1: Exigences de qualit comp

14、lte (ISO 14554-1:2013) Schweitechnische Qualittsanforderungen - Widerstandsschweien metallischer Werkstoffe - Teil 1: Umfassende Qualittsanforderungen (ISO 14554-1:2013) This European Standard was approved by CEN on 19 November 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regu

15、lations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN memb

16、er. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. C

17、EN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

18、 Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in

19、any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 14554-1:2013 EContents PageForeword . 31 Scope .42 Normative references 43 Terms and definitions .54 Contract and design review .54.1 General . 54.2 Application Contract review 54.3 Application Design review .55 S

20、ub-contracting 66 Welding personnel66.1 General . 66.2 Operators . 66.3 Resistance weld setter 66.4 Welding coordinator 77 Inspection, testing, and examination personnel .78 Equipment .78.1 Production and testing facilities 78.2 Description of facilities 78.3 Approval of facilities . 88.4 Installati

21、on of new or refurbished equipment 88.5 Maintenance 89 Welding activities 89.1 Production planning . 89.2 Welding procedure specification . 99.3 Welding procedure approval. 99.4 Work instructions . 99.5 Documentation . 910 Welding electrodes and auxiliaries.910.1 General . 910.2 Batch testing 910.3

22、Welding electrodes 910.4 Marking of the welding electrodes 911 Storage of parent metal 1012 Heat treatment 1013 Weld-related inspection and testing .1013.1 General 1013.2 Inspection and testing before welding 1013.3 Inspection and testing during production .1013.4 Inspection and testing after weldin

23、g 1113.5 Inspection and test status .1114 Non-conformance and corrective action 1115 Calibration .1116 Identification and traceability 1117 Quality records 12Annex A (informative) Summary comparison of welding quality requirements in this part of ISO 14554 and ISO 14554-2 .13DIN EN ISO 14554-1:2014-

24、05 EN ISO 14554-1:2013 (E) 2 Foreword This document (EN ISO 14554-1:2013) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding and allied processes” the secretariat of which is held by DIN. This European Stand

25、ard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2014, and conflicting national standards shall be withdrawn at the latest by June 2014. Attention is drawn to the possibility that some of the elements of this do

26、cument may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 14554-1:2000. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries

27、 are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

28、 Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 14554-1:2013 has been approved by CEN as EN ISO 14554-1:2013 without any modification. 3DIN EN ISO 14554-1:2014-05EN ISO 14554-1:2013 (E)1 ScopeThis part of ISO 14554

29、 specifies requirements for the demonstration of the capability of a manufacturer or a sub-contractor to produce welded constructions, fulfilling specified quality requirements, in one or more of the following: a contract between involved parties; an application standard; a regulatory requirement.Th

30、e requirements contained within this part of ISO 14554 can be adopted in full or can be selectively deleted by the manufacturer if not applicable to the construction concerned. They provide a flexible framework for the control of welding by providing specific requirements for: Case 1 resistance weld

31、ing in contracts which require the manufacturer or sub-contractor to have a quality system in accordance with ISO 9001;4 Case 2 resistance welding in contracts which require the manufacturer or sub-contractor to have a quality system other than ISO 9001;4 Case 3 resistance welding as guidance to a m

32、anufacturer or sub-contractor developing a quality system; Case 4 references in application standards which use resistance welding as part of their requirements or in a contract between relevant parties, although it is more appropriate for ISO 14554-2 to be used in such cases.This part of ISO 14554:

33、 is independent of the type of welded construction to be manufactured; defines quality requirements for welding both in production plants and on site; provides guidance for describing the capability of a manufacturer to produce welded constructions to meet specified requirements; can also be used as

34、 a basis for assessing the manufacturer in respect to his welding capability.For general guidelines for selection and use, see ISO 3834-1, while being aware that only comprehensive and elementary quality requirements are specified for resistance welding. Annex A gives a summary comparison of specifi

35、c quality requirements for resistance welding in this part of ISO 14554 and ISO 14554-2.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For

36、 undated references, the latest edition of the referenced document (including any amendments) applies.DIN EN ISO 14554-1:2014-05 EN ISO 14554-1:2013 (E) 4 ISO 3834-1, Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality

37、requirements3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 3834-1 apply.4 Contract and design review4.1 GeneralThe manufacturer shall review the contractual requirements and the design data provided by the purchaser or in-house data for construction

38、designed by the manufacturer. This is to ensure that all information necessary to carry out the fabrication operations is available prior to the commencement of the work. The manufacturer shall affirm his capability to meet all welding contract requirements and ensure adequate planning of all qualit

39、y-related activities.Contract review is performed by the manufacturer to verify that: the contract is within his capability to carry out; sufficient resources are available to achieve delivery schedules; and documentation is clear and unambiguous. The manufacturer should ensure any variations betwee

40、n the contract and previous tender documentation are identified and the purchaser notified of any programme, cost or engineering changes that may result.The items in 4.2 are typically considered at or before the time of the contract review. The items in 4.3 usually form part of the design review and

41、 should be taken into account during the contract review if the design is not carried out by the manufacturer. It shall be ensured that all relevant information has been supplied by the purchaser.When a contract does not exist, e.g. items made for stock, the manufacturer is required to take into con

42、sideration the requirements of 4.2 while carrying out its design review (see 4.3).4.2 Application Contract reviewContractual requirements to be considered should include:a) the application standard to be used, together with any supplementary requirements;b) inspection and testing;c) the specificatio

43、n of welding procedures, destructive and non-destructive examination procedures and heat treatment procedures;d) the approach to be used for welding procedure approval;e) the approval of personnel;f) heat treatment (for details, see Clause 12);g) selection, identification and/or traceability, e.g. f

44、or materials, welding equipment, welders and welds (see Clause 16);h) quality control arrangements, including any involvement of an independent inspection body;i) other welding requirements, e.g. surface condition of the sheets, coatings, fit up of the parts;j) environmental conditions, e.g. main vo

45、ltage conditions, very high/low ambient temperatures, high humidity (see ISO 6691);k) sub-contracting;5DIN EN ISO 14554-1:2014-05 EN ISO 14554-1:2013 (E) l) handling of non-conformances.4.3 Application Design reviewDesign requirements to be considered should include:a) welding process or welding pro

46、cess variable;b) welding equipment and welding electrodes;c) use of special methods, e.g. welding with backing electrode, welding with shielding gas or shielding fluids, welding with intermediate electrode;d) location, accessibility, and sequence of all welds;e) surface finish and the geometry of th

47、e welded joint, e.g. excessive electrode indentation or in the case of mash welding excessive thickness of the weld;f) parent metal(s) specification and welded joint properties;g) welds which are to be made in production plants or on site;h) initial and final dimensions of the welded component, any

48、special surface or edge preparation;i) quality and acceptance requirements;j) other special requirements, e.g. surface finishing, heat treatment, interweld adhesives, sealants, primer.5 Sub-contractingWhen a manufacturer intends to use sub-contracted services (e.g. welding, inspection, heat treatment),