ASTM F2798-2009(2018) Standard Specification for Sealless Lube Oil Pump with Oil Through Motor for Marine Applications.pdf

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1、Designation: F2798 09 (Reapproved 2018) An American National StandardStandard Specification forSealless Lube Oil Pump with Oil Through Motor for MarineApplications1This standard is issued under the fixed designation F2798; the number immediately following the designation indicates the year oforigina

2、l adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification defines the requirements applicable todesign, c

3、onstruction and testing of sealless, rotary positivedisplacement pumps with oil-through motors for ship lubricat-ing oil service. The complete pump and motor assembly isreferred to as canned lube oil pump (CLP). This specificationapplies to CLPs pumping oil with a SAE rating of 2050.1.2 The values s

4、tated in inch-pound units are to be regardedas standard. No other units of measurement are included in thisstandard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate

5、 safety, health, and environmental practices and deter-mine the applicability of regulatory limitations prior to use.1.4 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopmen

6、t of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2A27/A27M Specification for Steel Castings, Carbon, forGeneral ApplicationA159 Specification for Automotive Gray Iron

7、CastingsA193/A193M Specification for Alloy-Steel and StainlessSteel Bolting for High Temperature or High PressureService and Other Special Purpose ApplicationsA194/A194M Specification for Carbon Steel, Alloy Steel,and Stainless Steel Nuts for Bolts for High Pressure orHigh Temperature Service, or Bo

8、thA216/A216M Specification for Steel Castings, Carbon, Suit-able for Fusion Welding, for High-Temperature ServiceA395/A395M Specification for Ferritic Ductile IronPressure-Retaining Castings for Use at Elevated Tempera-turesA449 Specification for Hex Cap Screws, Bolts and Studs,Steel, Heat Treated,

9、120/105/90 ksi Minimum TensileStrength, General UseA536 Specification for Ductile Iron CastingsA563 Specification for Carbon and Alloy Steel NutsA564/A564M Specification for Hot-Rolled and Cold-Finished Age-Hardening Stainless Steel Bars and ShapesA574 Specification for Alloy Steel Socket-Head Cap S

10、crewsA582/A582M Specification for Free-Machining StainlessSteel BarsB23 Specification for White Metal Bearing Alloys (KnownCommercially as “Babbitt Metal”)B148 Specification for Aluminum-Bronze Sand CastingsB152/B152M Specification for Copper Sheet, Strip, Plate,and Rolled BarB187M Specification for

11、 Copper Bar, Bus Bar, Rod andShapes Metric (Withdrawn 2002)3B271 Specification for Copper-Base Alloy Centrifugal Cast-ingsB505/B505M Specification for Copper Alloy ContinuousCastingsB584 Specification for Copper Alloy Sand Castings forGeneral ApplicationsD2000 Classification System for Rubber Produc

12、ts in Auto-motive ApplicationsD3951 Practice for Commercial PackagingF912 Specification for Alloy Steel Socket Set ScrewsF1510 Specification for Rotary Positive DisplacementPumps, Ships Use2.2 ASME/ANSI Standards:4ASME/ANSI B16.5 Pipe Flanges and Flanged Fittings1This specification is under the juri

13、sdiction of ASTM Committee F25 on Shipsand Marine Technology and is the direct responsibility of Subcommittee F25.11 onMachinery and Piping Systems.Current edition approved May 1, 2018. Published May 2018. Originallyapproved in 2009. Last previous edition approved in 2014 as F2798 09 (2014)1.DOI: 10

14、.1520/F2798-09R18.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3The last approved version of this historic

15、al standard is referenced onwww.astm.org.4Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Two Park Ave., New York, NY 10016-5990, http:/www.asme.org.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. Uni

16、ted StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barrier

17、s to Trade (TBT) Committee.12.3 Hydraulic Institute Standards:5ANSI/HI 3.6 Rotary Pump Tests2.4 AISI Standards:61018 Carbon Steel1045 Carbon Steel1141 Carbon Steel1144 Carbon Steel4140 Chromium-Molybdenum Steel4150 Chromium-Molybdenum Steel4340 Nickel-Chromium-Molybdenum Steel2.5 AIA Standards:7NASM

18、 178292.6 API Standards:8API Standard 676 Positive Displacement PumpsRotary3. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 canned lube oil pump unita unit, which whenassembled as a pump and motor, is completely sealed fromleakage to the environment. Lubrication and cooling of

19、motorbearings and primary cooling of motor windings and insulationare achieved by circulating a portion of the fluid being pumped(oil) through the motor.3.1.2 capacitythe quantity of fluid actually delivered perunit of time at the rated speed, including both the liquid anddissolved or entrained gase

20、s, under stated operating conditions.In the absence of any gas or vapor entering or forming withinthe pump, the capacity is equal to the volume displaced per unitof time, less slip, motor bearing lubrication and motor coolingflows.3.1.3 displacementthe volume of fluid displaced per revo-lution of th

21、e rotor(s).3.1.4 rated condition pointthe required capacity at speed,pressure, viscosity and power as specified by the purchaser.3.1.5 slipthe quantity of fluid that leaks through internalclearances of a pump per unit of time.4. Classification4.1 Pumps will be classified as follows:4.1.1 Type IIScre

22、ws with timing gears.4.1.2 Type IIIScrews without timing gears.4.1.3 Type XVane (sliding).4.1.4 Type XISliding shoe.4.2 Motor TypesOil-through type that uses the oil to coolthe motor and lubricate the bearings.5. Ordering Information5.1 The ordering activity shall provide manufacturers withthe follo

23、wing information:5.1.1 Title, name, and date of specification.5.1.2 Type and size (see Section 4).5.1.3 Oil to be pumped (for example, 2190 TEP SAE 40).5.1.4 Operating ConditionsSingle speed, two-speed, orvariable speed. (See 9.1.)5.1.5 Capacity in gallons per minute or litres per minute atrated dis

24、charge pressure at specified operating condition.5.1.6 Discharge pressure in pound-force per square inchgauge (psig) or kilopascal (kPa) gauge at specified operatingcondition.5.1.7 Inlet pressure conditions (NPIPA).5.1.8 Oil Viscosity and temperature for minimum and maxi-mum operating conditions.5.1

25、.9 External motor cooling oil supply, if required. (See9.4.)5.1.10 Mounting configuration (vertical, horizontal).5.1.11 Relief valve cracking pressure. (See 9.1.)5.1.12 Airborne noise level (if different than 7.4).5.1.13 Packaging and boxing requirements (immediate use,domestic; storage, domestic; o

26、r overseas).5.1.14 Quantity of pumps.5.1.15 Quantity of drawings.5.1.16 Quantity of technical manuals.5.1.17 Quantity of test reports, if required. (See Section 10.)5.1.18 Certified test data, if required. (See 10.3.)5.1.19 IACS (International Association of ClassificationSocieties) classification w

27、ith applicable notions, if required.5.1.20 Motor Characteristics:5.1.20.1 Voltage/Phase/Frequency:(1) DutyContinuous.(2) Ambient Temperature50C.(3) EnclosureTotally enclosed, oil through.(4) InsulationClass F, (vacuum pressure impregnation(VPI).(5) Conduit Box OrientationSee 7.6.6. Material6.1 Mater

28、ials of principal pump components shall be inaccordance with Table 1.6.1.1 Materials other than shown in Table 1 are consideredexceptions and are subject to approval by the purchaser beforeusage.6.2 Materials of principal motor components shall be inaccordance with Table 2.6.2.1 Materials other than

29、 shown in Table 2 are consideredexceptions and are subject to approval by the purchaser beforeusage.7. General Requirements7.1 CLPs shall be capable of sustained operation duringinclinations up to 45 in any direction.7.2 CLPs shall be capable of withstanding external vibrationin the frequency range

30、of 4 to 25 Hz.7.3 The internally excited vibration levels (displacement,peak to peak) of the CLP shall not exceed the following:5Available from Hydraulic Institute, 6 Campus Drive, First Floor North,Parsippany, NJ 07054, http:/www.pumps.org.6Available from American Iron and Steel Institute (AISI), 2

31、5 MassachusettsAve., NW, Suite 800, Washington, DC 20001, http:/www.steel.org.7Available from Aerospace Industries Association (AIA), 1000 Wilson Blvd.,Suite 1700, Arlington, VA 22209, http:/www.aia-aerospace.org.8Available from American Petroleum Institute (API), 1220 L. St., NW,Washington, DC 2000

32、5-4070, http:/www.api.org.F2798 09 (2018)2RPM (SYN)Displacement, Peak to Peak,Mils3600 0.71800 1.41200 1.8900 2.2600 2.67.4 At normal operating conditions, the airborne noise levelof the pump shall not exceed 85 dBA.7.5 CLPs shall be designed such that no damage will resultfrom reverse rotations of

33、at least a one-minute duration with norestriction in flow of oil to or from the CLP.7.6 Unless otherwise specified, vertical CLPs shall be as-sembled with the conduit box mounted over the pump outletflange. Conduit box cable entrance shall be orienteddownward, unless otherwise specified. Horizontal

34、pumps shallspecify orientation of conduit box.7.7 The connection between the motor shaft and the pumprotor shall be splined or consist of a rigid connection.7.8 To facilitate and maintain alignment, the motor bracketto pump joint shall be rabbetted.7.9 Motor bracket to pump joint shall be o-ring sea

35、led.7.10 Direction of rotation shall be indicated by an arrowcast into the pump or by a label plate attached to the CLP.7.11 An internal or separate relief valve is not required to beprovided with the CLP.TABLE 1 Materials of Principal Pump ComponentsApplication Material SpecificationCasings, Covers

36、 (Pressure Boundary) Nodular Iron ASTM A395/A395M, GR. 60-40-18 orASTM A536, GR. 65-45-12Bronze ASTM B505/B505M, B271,orB584,UNS C93200 or C93700Cast Steel ASTM A27/A27M, GR. 65-35 orASTM A216/A216M, GR. WCBAluminum Bronze ASTM B148, UNS C95400Rotor(s), Shaft(s) Alloy Steel AISI 4150 RS orAISI 4140-

37、4150Gray Iron ASTM A159, GR. G3500 orcontinuous cast equivalentsNodular Iron ASTM A536, GR. 80-55-06 orcontinuous cast equivalentsCarbon Steel AISI 1045, 1141 or 1144Bronze ASTM B505/B505M, B271 or B584UNS C93200 or C93700Stainless Steel ASTM A564/A564M, UNS S17400ASTM A582/A582M, UNS S41600Rotor Ho

38、usings or Cylinder Liners, Bushings, Thrust Elements, Discs Bronze ASTM B505/B505M, B271 or B584, UNS C93200 orC93700Gray Iron ASTM A159, GR. G3500 or continuous cast equivalentsSteel/Babbitt AISI C1018-12L15/ASTM B23, ALLOY 2Aluminum Bronze ASTM B148, UNS C95400Hex Head Cap Screws Steel ASTM A449,

39、TYPE I or SAE J429, GR. 5Hex Socket Head Cap Screws Alloy Steel ASTM A574Hex Nuts Steel ASTM A194/A194M, GR. 2HAlloy Steel ASTM A563, GR. DH or SAE GR. 8Hex Nuts, Slf Lkg Steel, Zn Plated NASM 17829 / MS17829Socket Set Screws Alloy Steel ASTM F912Studs Alloy Steel ASTM A193/A193M, GR. B7O-Rings Fluo

40、rocarbon ASTM D2000,TY.HKTABLE 2 Materials of Principal Motor ComponentsApplication Material SpecificationFrame Nodular Iron ASTM A395/A395M, GR. 60-40-18 orASTM A536, GR. 65-45-12Housings Nodular Iron ASTM A395/A395M, GR. 60-40-18 orASTM A536, GR. 65-45-12Shaft Alloy Steel AISI 4340Ball Bearings St

41、eel CID A-A-59585CID A-A-59584Bearing Caps Steel CommercialShrink Ring Steel CommercialRotor Bar Copper ASTM B187MRotor End Ring Copper ASTM B152/B152MRotor Core Plate Elec. Sheet Steel CommercialStator End Plate Steel CommercialStator Core Plate Elec. Sheet Steel CommercialHex Head Cap Screws Steel

42、 ASTM A449, TYPE I orSAE J429, GR. 5Hex Socket Head Cap Screws Alloy Steel ASTM A574Lock Washers Steel CommercialF2798 09 (2018)38. Pump Design8.1 Pump inlet and outlet connections shall be flanged.Pump flanges shall mate to ASME/ANSI B16.5 pipe flanges.Cast iron and non-ferrous material case flange

43、s shall be flatface, unless otherwise stated in the ordering data. Flangedconnections shall meet the external forces and momentsrequirements in API Standard 676. Spool piece adapters(threaded and seal-welded, or O-ring sealed to the pump caseon one end and flanged on the other end) may be furnished

44、tomeet the flanged inlet and outlet requirement.8.2 Pumps of capacity 100 gpm and greater shall beequipped with vent, drain, inlet, and outlet gage connections.Where threaded connections are used they shall be straightthread with O-ring seal. Tapered pipe thread connections areprohibited. Small capa

45、city pumps (under 100 gpm) do notrequire vent, drain, and gage connections.8.3 Pumps shall be designed to counteract radial and axialthrust loads encountered during operation.8.4 Pumps shall be self-priming and capable of removing airfrom the suction lines.8.5 Pumps shall be designed to handle up to

46、 8 % entrainedair.9. Motor Design9.1 Motors may be single speed, two-speed or single speedwith a variable speed drive to support pump operation atvarious temperatures and viscosities. Single speed motors shallbe sized for the maximum flow at the system relief valvecracking pressure at maximum viscos

47、ity. If a two speed motoris specified, rating of the low speed winding shall be based onpower required at the low speed with maximum viscosity oilduring cold startup. The high speed winding rating shall bebased on power required at pump rated conditions. Motorsdriven by variable speed drive units sh

48、ould be sized so that themotor can support pump cold start-up operation and normalrated condition operation without overloading the motor.9.2 Motors shall be rated for continuous duty for all ratings.9.3 Motors shall be equipped with a high point fill connec-tion for filling the CLP unit with oil at

49、 initial start-up and a lowpoint drain connection. Where threaded connections are usedthey shall be straight thread with O-ring seal. Tapered pipethread connections are prohibited.9.4 A method to supply cooling and lubricating oil to themotor and motor bearings must be provided. The cooling oilshall be supplied by either internal pump passages or anexternal system connection. When an external cooling methodis chosen, supplier shall provide motor cooling oil pressure,temperature and flow requirements to the purchaser. Wherethreaded connections are used