ASTM D3350-2006 Standard Specification for Polyethylene Plastics Pipe and Fittings Materials《聚乙烯塑料管和配件材料的标准规范》.pdf

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1、Designation: D 3350 06Standard Specification forPolyethylene Plastics Pipe and Fittings Materials1This standard is issued under the fixed designation D 3350; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision

2、. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers the identification of polyeth-ylene plastic pipe and fittings materials in accordance with acell classi

3、fication system. It is not the function of this specifi-cation to provide specific engineering data for design purposes,to specify manufacturing tolerances, or to determine suitabilityfor use for a specific application.1.2 Polyethylene plastic materials, being thermoplastic, arereprocessable and rec

4、yclable (Note 2). This specification al-lows for the use of those polyethylene materials, provided thatall specific requirements of this specification are met.NOTE 1The notes in this specification are for information only andshall not be considered part of this specification.NOTE 2See Guide D 5033 f

5、or information and definitions related torecycled plastics.1.3 The values stated in SI units are to be regarded asstandard.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro

6、-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.NOTE 3There is no similar or equivalent ISO standard.1.5 For information regarding molding and extrusion mate-rials see Specification D 4976. For information regarding wireand cable materials

7、see Specification D 1248.2. Referenced Documents2.1 ASTM Standards:2D 618 Practice for Conditioning Plastics for TestingD 638 Test Method for Tensile Properties of PlasticsD 746 Test Method for Brittleness Temperature of Plasticsand Elastomers by ImpactD 790 Test Methods for Flexural Properties of U

8、nreinforcedand Reinforced Plastics and Electrical Insulating MaterialsD 792 Test Methods for Density and Specific Gravity (Rela-tive Density) of Plastics by DisplacementD 883 Terminology Relating to PlasticsD 1238 Test Method for Melt Flow Rates of Thermoplasticsby Extrusion PlastometerD 1248 Specif

9、ication for Polyethylene Plastics ExtrusionMaterials for Wire and CableD 1505 Test Method for Density of Plastics by the Density-Gradient TechniqueD 1603 Test Method for Carbon Black Content in OlefinPlasticsD 1693 Test Method for Environmental Stress-Cracking ofEthylene PlasticsD 1898 Practice for

10、Sampling of Plastics3D 2837 Test Method for Obtaining Hydrostatic DesignBasis for Thermoplastic Pipe Materials or Pressure DesignBasis for Thermoplastic Pipe ProductsD 2839 Practice for Use of a Melt Index Strand for Deter-mining Density of PolyethyleneD 3892 Practice for Packaging/Packing of Plasti

11、csD 4218 Test Method for Determination of Carbon BlackContent in Polyethylene Compounds By the Muffle-Furnace TechniqueD 4703 Practice for Compression Molding ThermoplasticMaterials into Test Specimens, Plaques, or SheetsD 4883 Test Method for Density of Polyethylene by theUltrasound TechniqueD 4976

12、 Specification for Polyethylene Plastics Molding andExtrusion MaterialsD 5033 Guide for Development of ASTM Standards Relat-ing to Recycling and Use of Recycled PlasticsF 1473 Test Method for Notch Tensile Test to Measure theResistance to Slow Crack Growth of Polyethylene Pipesand Resins2.2 ISO Stan

13、dard:1This specification is under the jurisdiction of ASTM Committee D20 onPlastics and is the direct responsibility of Subcommittee D20.15 on ThermoplasticMaterials.Current edition approved Nov. 15, 2006. Published November 2006. Originallyapproved in 1974. Last previous edition approved in 2005 as

14、 D 3350 - 05.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Withdrawn.1*A Summary of Changes section appear

15、s at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.ISO 12162 Thermoplastic Materials for Pipes and Fittingsfor Pressure ApplicationsClassification andDesignationOverall Service (Design) Coefficient3. Termino

16、logy3.1 DefinitionsTerms as described in Terminology D 883shall apply in this specification.3.1.1 polyethylene plasticsas defined by this specification,plastics or resins prepared by the polymerization of no less than85 % ethylene and no less than 95 % of total olefins withadditional compounding ing

17、redients.3.2 Definitions of Terms Specific to This Standard:3.2.1 materialspolyethylene (PE) resins with the addedcompounding ingredients.3.2.2 PE compoundshas the same meaning as PE plasticsmaterials, compounds, and plastics.3.3 Historical usage and user group conventions have re-sulted in inconsis

18、tent terminology used to categorize anddescribe polyethylene resins and compounds. The followingterminology is in use in ASTM specifications pertaining topolyethylene:3.3.1 Specification D 1248:3.3.1.1 Type (0, I, II, III, IV) = density ranges (same,respectively, as Class in Specification D 4976).3.

19、3.1.2 Class (A, B, C, D) = composition and use.3.3.1.3 Category (1, 2, 3, 4, 5) = melt index ranges (same asGrade in Specification D 4976).3.3.1.4 Grade (E, J, D, or W followed by one or two digits)= specific requirements from tables.3.3.2 Specification D 3350:3.3.2.1 Type (I, II, III) = density ran

20、ges (same as Types I, II,and III in Specification D 1248 and Classes 1, 2, and 3 inSpecification D 4976).3.3.2.2 Class = a line callout system consisting of “PE”followed by six cell numbers from Table 1 plus a letter (A, B,C, D, E) denoting color and UV stabilizer.3.3.2.3 Grade = simplified line cal

21、lout system using “PE”followed by density and slow crack growth cell numbers fromTable 1.3.3.3 Specification D 4976:3.3.3.1 Group (1, 2) = branched or linear polyethylene.3.3.3.2 Class (0, 1, 2, 3, 4) = density ranges (same,respectively, as Type in Specification D 1248).3.3.3.3 Grade (1, 2, 3, 4, 5)

22、 = melt index ranges (same asCategory in Specification D 1248).4. Classification4.1 Polyethylene plastic pipe and fittings compounds areclassified in accordance with density, melt index, flexuralmodulus, tensile strength at yield, slow crack growth resis-tance, and hydrostatic strength classificatio

23、n in Table 1.NOTE 4It has been a long-standing practice to use the following termsin describing polyethylene plastics:TABLE 1 Primary PropertiesCell Classification LimitsProperty Test Method 0 1 2 3 4 5 6 7 81. Density, g/cm3D 1505 Unspecified 0.925 orlower0.925-0.9400.940-0.9470.947-0.9550.955 . .

24、. SpecifyValue2. Melt index D 1238 Unspecified 1.0 1.0 to0.41103160 000SpecifyValue4. Tensile strengthat yield, MPa psiD 638 Unspecified 284000SpecifyValue5. Slow CrackGrowth ResistanceI. ESCR D 1693 Unspecifieda. Test condition(100% Igepal.)A B C C . . . . . . . . . SpecifyValueb. Test duration, h

25、48 24 192 600c. Failure, max, % Unspecified 50 50 20 20II. PENT (hours) F 1473Molded plaque,80C, 2.4 MPaUnspecified . . . . . . . . . 10 30 100 500 SpecifyValueNotch depth,F 1473, Table 1Unspecified6. Hydrostatic StrengthClassificationI. Hydrostatic designbasis, MPa psi, (23C)D 2837 NPRB5.528006.891

26、0008.62125011.031600. .II. Minimum requiredstrength, MPa psi, (20C)ISO 12162 . . . . . 81160101450ARefer to 10.1.4.1.BNPR = Not Pressure Rated.D 3350 062Type I (0.910 to 0.925) = Low DensityType II (0.926 to 0.940) = Medium DensityType III (0.941 to 0.965) = High DensityNOTE 5The manner in which mat

27、erials are identified in the cellclassification is illustrated for Class PE233424B as follows (refer also toTable 1 and 6.2):4.2 Materials used in polyethylene plastic pipe and fittingsshall use a cell-type format for the identification, close char-acterization, and specification of material propert

28、ies. Theinformation from the format is to be used alone or incombination.NOTE 6This type format, however, is subject to possible misapplica-tion since unobtainable property combinations can be selected if the useris not familiar with commercially available materials. The manufacturershould be consul

29、ted. Additionally, the appropriate ASTM standard speci-fication should be reviewed to assure materials utilized will meet all thematerial and piping requirements as specified in the standard.4.3 GradeA code for polyethylene pipe and fittings ma-terials that consists of the two letter abbreviation fo

30、r polyeth-ylene (PE) followed by two numbers that designate the densitycell (Property 1) and the slow crack growth resistance cell(Property 5), as defined by either Test Method F 1473 or TestMethod D 1693, of the thermoplastic, as specified in Table 1.For the requirements of Property 5 (slow crack g

31、rowth resis-tance), consult the materials section of the appropriate ASTMstandard specification for the end-use application.NOTE 7Grade designations were adapted from SpecificationD 1248 - 84 prior to the removal of pipe material from D 1248 - 84.Former Specification D 1248 - 84 grades for PE pipe m

32、aterials were P14,P23, P24, P33, and P34. Equivalent Specification D 3350 grade designa-tions for these materials are PE11, PE20, PE23, PE30, and PE33,respectively.5. Materials and Manufacture5.1 The molding and extrusion material shall be polyethyl-ene plastic in the form of powder, granules, or pe

33、llets.5.2 The molding and extrusion materials shall be as uniformin composition and size and as free of contamination as isachieved by good manufacturing practice. If necessary, thelevel of contamination may be agreed upon between themanufacturer and the purchaser.5.3 When specified, the color and t

34、ranslucence of molded orextruded pieces formed, under the conditions specified by themanufacturer of the materials, shall be comparable withincommercial match tolerances to the color and translucence ofstandard samples supplied in advance by the manufacturer ofthe material.6. Physical Properties6.1

35、Cell ClassificationTest values for specimens of the PEmaterial prepared as specified in Section 9 and tested inaccordance with Section 10 shall conform to the requirementsgiven in Table 1. A typical property value for a PE material isto be the average value from testing numerous lots or batchesand d

36、etermines the cell number. When, due to manufacturingtolerances and testing bias, individual lot or batch values fallinto the adjoining cell, the individual value shall not beconsidered acceptable unless the user, or both the user and theproducer, determine that the individual lot or batch is suitab

37、lefor its intended purpose.6.2 Color and Ultraviolet (UV) StabilizerThe color andUV stabilization shall be indicated at the end of the cellclassification by means of a letter designation in accordancewith the following code:Code Letter Color and UV StabilizerA NaturalB ColoredC Black with 2 % minimu

38、m carbon blackD Natural with UV stabilizerE Colored with UV stabilizer6.3 Thermal StabilityThe PE material shall contain suffi-cient antioxidant so that the minimum induction temperatureshall be 220C when tested in accordance with 10.1.9.6.4 Brittleness TemperatureThe brittleness temperatureshall no

39、t be warmer than 60C when tested in accordancewith Test Method D 746.6.5 DensityThe density used to classify the material shallbe the density of the PE base resin (uncolored PE) determinedin accordance with 10.1.3. When the average density of any lotor shipment falls within 60.002 g/cm3of the nomina

40、l value, itshall be considered as conforming to the nominal value and toall classifications based on the nominal value.6.5.1 For black compounds, containing carbon black, deter-mine the density, Dp, and calculate the resin density, Dr,asfollows:Dr5Dp20.0044Cwhere:C = weight percent of carbon black.6

41、.5.2 For colored compounds, the nominal density of thebase resin shall be provided by the manufacturer, on request.6.6 Tensile Strength at YieldThe tensile strength at yieldused to classify the material shall be the tensile strength at yieldof the PE resin determined in accordance with 10.1.6. Whent

42、he average tensile strength at yield of any lot or shipment fallswithin 63.45 MPa 6500 psi of the nominal value, it shall beconsidered as conforming to the nominal value and to allclassifications based on the nominal value.6.7 Elongation at BreakAs tested in accordance with10.1.6, all pressure rated

43、 materials shall have a minimumextension at break of 500 % as determined by grip separation.D 3350 0637. Sampling7.1 A batch or lot shall be considered as a unit of manufac-ture and shall consist of one production run or as a blend of twoor more production runs of material.7.2 Unless otherwise agree

44、d upon between the manufacturerand the purchaser, the material shall be sampled in accordancewith the procedure described in Sections 9 through 12 ofPractice D 1898. Adequate statistical sampling prior to pack-aging shall be considered an acceptable alternative.NOTE 8A sample taken from finished pro

45、duct may not necessarilyrepresent the original batch or lot.8. Number of Tests8.1 The requirements identified by the material designationand otherwise specified in the purchase order shall be verifiedby tests made in accordance with 11.1. For routine inspection,only those tests necessary to identify

46、 the material to thesatisfaction of the purchaser shall be required. One sampleshall be sufficient for testing each batch or lot provided that theaverage values for all of the tests made on that batch or lotcomply with the specified requirements.9. Specimen Preparation9.1 Unless otherwise specified

47、in Section 10, the test speci-mens shall be molded in accordance with Procedure C ofAnnex A1 of Practice D 4703.9.2 When pipe or fitting test specimens are required, theyshall be extruded or molded in accordance with the specifica-tions of the material manufacturer.10. Test Methods10.1 The propertie

48、s enumerated in this specification shall bedetermined in accordance with the following test methods:10.1.1 ConditioningUnless otherwise specified in the testmethods or in this specification, for those tests where condi-tioning is required, condition the molded test specimens inaccordance with Proced

49、ure A of Practice D 618.10.1.2 Test ConditionsUnless otherwise specified in thetest methods or in this specification, conduct tests at thestandard laboratory temperature of 23 6 2C 73.4 6 3.6F.10.1.3 DensityTest Method D 1505 or alternative meth-ods referenced in 2.1 (see D 792, D 2839, and D 4883)providing equivalent accuracy. Make duplicate determinationsusing two separate portions of the same molding or from twomoldings. The molded specimen thickness portions shall be1.9 6 0.2 mm 0.075 6 0.008 in. Calculate the average