ASTM A810-2001(2009)e1 Standard Specification for Zinc-Coated (Galvanized) Steel Pipe Winding Mesh《热浸镀锌钢管用绕网的标准规范》.pdf

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1、Designation: A 810 01 (Reapproved 2009)1Standard Specification forZinc-Coated (Galvanized) Steel Pipe Winding Mesh1This standard is issued under the fixed designation A 810; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year

2、of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTEReapproved with editorial changes in May 2009.1. Scope1.1 This specification covers various designs of welded wiremesh or

3、twisted (woven) hexagonal wire mesh, zinc coatedbefore fabrication, to be used as reinforcement for the concreteapplied in the manufacture of negative buoyancy pipe neededfor laying pipe in marshes or in water. The mesh is also usedas reinforcement for concrete applied to pipe as a bendable ornonben

4、dable mechanical protective coating when laying pipein a harsh environment.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.3 The te

5、xt of this standard references notes and footnotesthat provide explanatory material. These notes and footnotes(excluding those in tables and figures) shall not be consideredas requirements of the standard.2. Referenced Documents2.1 ASTM Standards:2A 90/A 90M Test Method for Weight Mass of Coating on

6、Iron and Steel Articles with Zinc or Zinc-Alloy CoatingsA 370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA 641/A 641M Specification for ZincCoated (Galvanized)Carbon Steel WireA 902 Terminology Relating to Metallic Coated Steel Prod-uctsB6 Specification for Zinc3. Terminolog

7、y3.1 DefinitionsFor definitions of terms used in this speci-fication, see Terminology A 902.4. Classification4.1 The steel pipe winding mesh is classified by type, basedon method of manufacture, and by design number, related towidth, number of longitudinal wires, and wire sizes.4.2 Types of Fabric:4

8、.2.1 Type TWFabric manufactured by twisting wires toform a mesh with a series of hexagonal openings, as shown inFig. 1. One of the edges of the fabric includes a straight selvagewire. Additional longitudinal reinforcing wires are includedwhen specified.4.2.2 Type WWFabric manufactured by welding a s

9、eriesof longitudinal wires to transverse wires to form a mesh withrectangular openings.4.2.2.1 Type WW-CType WW fabric having uniformspacing of longitudinal wires, with the longitudinal wirescrimped as indicated in Fig. 2.4.2.2.2 Type WW-NType WW fabric having nonuniformspacing of longitudinal wires

10、, by having the space between theedge wire and adjacent longitudinal wire double the spacing ofthe intermediate longitudinal wires. All longitudinal wires arecrimped as indicated in Fig. 3.4.2.2.3 Type WW-SType WW fabric having straight lon-gitudinal wires (without crimping), with uniform spacing as

11、indicated in Fig. 4.1This specification is under the jurisdiction of ASTM Committee A05 onMetallic-Coated Iron and Steel Products and is the direct responsibility ofSubcommittee A05.12 on Wire Specifications.Current edition approved May 1, 2009. Published August 2009. Originallyapproved in 1983. Las

12、t previous edition approved in 2008 as A 810 - 01(2008).2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copy

13、right ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.3 Design NumbersThe design number is in the form ofA 3 B 3 C 3 D.4.3.1 For Type TW fabric, whereA = nominal width of wire mesh fabric, in inches (milli-metres),B = number of straight reinf

14、orcing wires, not including thestraight selvage wire,C = nominal diameter of wire in hexagonal mesh andstraight selvage wire, in inches (millimetres), andD = nominal diameter of straight reinforcing wires, notincluding straight selvage wire, in inches (millimetres).(Example: 7.5 3 1 3 0.054 3 0.048.

15、)4.3.2 For Type WW fabric, whereA = nominal overall width of wire mesh fabric, in inches(millimetres),B = number of longitudinal wires,C = nominal diameter of longitudinal wires, in inches(millimetres), andD = nominal diameter of transverse wires, in inches (mil-limetres). (Example: 7.5 3 8 3 0.063

16、3 0.063.)5. Ordering Information5.1 Orders for zinc-coated steel pipe winding mesh underthis specification shall include the following information, asnecessary to adequately describe the desired product:5.1.1 Name of material (steel pipe winding mesh),5.1.2 ASTM designation and year of issue,5.1.3 T

17、ype of fabric (see 4.2),5.1.4 Design number (see 4.3 and Tables 1 and 2),5.1.4.1 Mesh dimensions for welded mesh (see 9.3 andTable 3),5.1.5 Zinc coating class (see 8.1),5.1.6 Quantity (number of rolls),5.1.7 Width of fabric and length of rolls, and5.1.8 Packaging (see Section 14).6. Materials6.1 The

18、 steel from which the wire is produced shall be madeby any commercially accepted steelmaking process.6.1.1 The base metal shall be a steel having composition topermit drawing to a finished size and also to ensure freedomfrom zinc flaking during weaving or welding into mesh.FIG. 1 Type TWTwisted Hexa

19、gonal Mesh (Design Number 7.5 30 3 0.054 3 0)FIG. 2 Type WW-CCrimped Welded Mesh with UniformLongitudinal Wire SpacingFIG. 3 Type WW-NCrimped Welded Mesh with Non-UniformLongitudinal Wire SpacingFIG. 4 Type WW-SWelded Mesh with Straight LongitudinalWiresA 810 01 (2009)126.1.2 Wire for Welded MeshBef

20、ore welding the galva-nized wire shall have a minimum tensile strength of 70 000 psi(483 MPa),6.1.3 Wire for Hexagonal Woven MeshBefore weavingthe galvanized wire shall have a maximum tensile strength of75 000 psi (515 MPa),6.2 Slab zinc used for the coating shall be any grade of zincconforming to S

21、pecification B6.7. Manufacture7.1 Hexagonal Woven MeshThis fabric is manufacturedby twisting wires to form a series of openings, hexagonal inshape, as specified in Table 1 and Fig. 1. One of the edges ofthe fabric shall be constructed to include a selvage wire. Inaddition to those specified in Table

22、 1 and Fig. 1, other designs(width and other reinforcing wire configurations) are subject toagreement between the purchaser and manufacturer.7.2 Welded MeshThis fabric is manufactured by weldinga series of parallel longitudinal wires to transverse wires toform rectangular openings. The longitudinal

23、wires shall becrimped or not crimped as indicated for the type specified.Crimping shall be as indicated in Fig. 2. In addition to thosespecified in Table 2, and Figs. 2-4, other designs (width andlongitudinal wire configurations) are subject to agreementbetween the purchaser and manufacturer.8. Coat

24、ing Requirements Coating Requirements8.1 The zinc coating shall be Class 1 coating, or shall be“regular coating”, whichever is specified in the purchase order.8.1.1 Class 1 zinc coating shall be as specified in Specifi-cation A 641/A 641M.8.1.2 Zinc-coated wire produced as “regular coating” shallhav

25、e the full surface covered with zinc, but there is no specifiedminimum weight of coating.TABLE 1 Standard Sizes and Constructions for Type TW Woven Hexagonal MeshDesign NumbersPrevious DesignNumbersNominal Width,in. (mm)Nominal Diameter ofZinc-Coated Wire,in. (mm)Nominal Cross SectionalArea Per Nomi

26、nal Width,in.2(mm2)ANominal Cross SectionalArea Per Foot (Meter) ofWidth,in.2(mm2)AB7.5 3 0 3 0.054 3 0 10712 3 112 3 17 712 (190) 0.054 (1.37) 0.0252 (16.26) 0.0430 (91.02)7.5 3 1 3 0.054 3 0.048C20712 3 112 3 1718C712 (190) 0.054 (1.37)/0.048 (1.22) 0.0270 (17.42) 0.0489 (103.51)7.5 3 2 3 0.054 3

27、0.048D30712 3 112 3 1718D712 (190) 0.054 (1.37)/0.048 (1.22) 0.0287 (18.52) 0.0519 (109.86)7.5 3 4 3 0.054 3 0.048E50712 3 112 3 1718E712 (190) 0.054 (1.37)/0.048 (1.22) 0.0323 (20.84) 0.0580 (122.77)14.25 3 4 3 0.054 3 0.048F51414 3 112 3 1718F1414 (362) 0.054 (1.37)/0.048 (1.22) 0.0529 (34.13) 0.0

28、475 (100.55)ABased on nominal diameter.BIncludes minimum12-in. (12.70-mm) lap of mesh as applied.CPlus 0.048 in. (1.22 mm) line wire placed 412 in. (114.30 mm) from selvage.DPlus 0.048 in. (1.22 mm) line wires placed 3 in. (76.20 mm) and 6 in. (152.40 mm) from selvage.EPlus 0.048 in. (1.22 mm) line

29、wires placed 112 in. (38.10 mm), 3 in. (76.20 mm), 412 in. (114.30 mm), and 6 in. (152.40 mm) from selvage.FPlus 0.048 in. (1.22 mm) line wires placed 3 in. (76.20 mm), 6 in. (152.40 mm), 9 in. (228.60 mm), and 12 in. (304.80 mm) from selvage.TABLE 2 Standard Sizes and Constructions For Type WW Weld

30、ed Wire MeshDesign NumbersPrevious DesignNumbersNominal Diameter of Zinc-CoatedWire, in. (mm)Nominal Cross Sectional Area PerNominal Width, in.2(mm2)ANominal Cross Sectional Area perFoot (Metre) of Width, in.2(mm2)ABType WW-CUniform SpacingCrimped7.5 3 8 3 0.059 3 0.059 1.50 3 1.50 0.059 (1.50)/0.05

31、9 (1.50) 0.0219 (14.13) 0.0373 (78.96)7.5 3 8 3 0.063 3 0.063 1.60 3 1.60 0.063 (1.60)/0.063 (1.60) 0.0249 (16.06) 0.0426 (90.17)7.5 3 8 3 0.079 3 0.063 2.00 3 1.60 0.079 (2.00)/0.063 (1.60) 0.0392 (25.29) 0.0669 (141.61)7.5 3 8 3 0.079 3 0.079 2.00 3 2.00 0.079 (2.00)/0.079 (2.00) 0.0392 (25.29) 0.

32、0669 (141.61)7.5 3 8 3 0.098 3 0.079 2.50 3 2.00 0.098 (2.50)/0.079 (2.00) 0.0603 (38.90) 0.1030 (218.03)7.5 3 8 3 0.118 3 0.079 3.00 3 2.00 0.118 (3.00)/0.079 (2.00) 0.0875 (56.45) 0.1493 (316.03)Type WW-NNon-uniform SpacingCrimped7.5 3 6 3 0.063 3 0.063 . . . 0.063 (1.60)/0.063 (1.60) 0.0187 (12.0

33、6) 0.0374 (79.16)7.5 3 6 3 0.079 3 0.063 . . . 0.079 (2.00)/0.063 (1.60) 0.0294 (18.97) 0.0588 (124.46)7.5 3 6 3 0.098 3 0.079 . . . 0.098 (2.50)/0.079 (2.00) 0.0453 (29.23) 0.0905 (191.56)7.5 3 6 3 0.118 3 0.079 . . . 0.118 (3.00)/0.079 (2.00) 0.0656 (42.32) 0.1312 (277.71)Type WW-SUniform SpacingN

34、ot Crimped8 3 9 3 0.079 3 0.079 14 3 14 0.079 (2.00)/0.079 (2.00) 0.0446 (28.80) 0.0685 (145.06)ABased on nominal diameter.BIncludes minimum12-in. (12.70-mm) lap of mesh for Types WW-C and WW-S, and 1-in. (25.4-mm) lap of mesh for Type WW-N, as applied.TABLE 3 Welded Mesh Sizes and TolerancesNOTE 1M

35、esh sizes are measured from center to center and alwaysindicated by two figures, L 3 S, where L = the distance between thelongitudinal wires, in. (mm).NOTE 2Crimp depth12 in. (12.7 mm), tolerance 618 in. (3.2 mm).Nominal Mesh Size, L 3 S, in. (mm) Tolerance, L 3 S, in. (mm)Crimped mesh, where L = th

36、e distance between the transverse wires aftercrimping; with L = 1 in. (25.4 mm) for Type WW-C mesh, and 1 in. (25.4 mm) or 2in. (50.8 mm) for Type WW-N mesh (as indicated in Fig. 3).L 3 258 (67)L 3 358 (92)6564 (2) 361364 (5)6564 (2) 361364 (5)Noncrimped Style, where S = the distance between the tra

37、nsverse wires, in.(mm)1 (25.4) 3 212 (63) 6564 (2) 361364 (5)A 810 01 (2009)138.2 Slight burning of the zinc coating at welded intersec-tions of welded mesh shall not be cause for rejection.9. Dimensions and Permissible Variations9.1 Width of FabricHexagonal mesh fabric is usuallyavailable in 712-in

38、. (190-mm) width. Welded mesh fabric,crimped, is usually available in 7-in. (178-mm) width having amaximum width of 712 in. (190 mm) including crimp. Non-crimped welded mesh fabric is usually available in 8-in.(203-mm) width. Other widths of woven and welded fabricsare available. Nominal width of fa

39、bric shall be as agreed uponbetween the purchaser and manufacturer.9.2 Length of RollNominal length of rolls shall be asagreed upon between the purchaser and manufacturer.9.3 Standard openings in Type TW mesh, between adjacentwires parallel to the selvage wire, is shown in Fig. 1. Standardspacing fo

40、r longitudinal wires in Type WW-C, Type WW-N,and Type WW-S mesh is shown in Figs. 2-4, respectively.Standard spacing for transverse wires in Type WW fabrics isshown in Table 3. All measurements are center to center ofwires. Spacing other than indicated are subject to agreementbetween the purchaser a

41、nd manufacturer.9.4 Tolerances:9.4.1 Width:9.4.1.1 Hexagonal MeshActual width between outerwires shall not be more than12 in. (13 mm) under the specifiedwidth.9.4.1.2 Welded MeshActual width between outer wiresshall not be more than1364 in. (5 mm) under the specifiedwidth.9.4.2 LengthActual length s

42、hall be ordered length 0,+3 %.9.4.3 Mesh Size:9.4.3.1 For hexagonal mesh, the tolerance shall be 618 in.(63.2 mm).9.4.3.2 Welded mesh size tolerances shall be in accordancewith Table 3.9.4.4 Wire Size:9.4.4.1 Permissible variation of the nominal diameter ofwire shall be as follows:0.035 in. (0.89 mm

43、) to under 0.076 in. (1.93 mm) 6 0.002 in. (0.05 mm)0.076 in. (1.93 mm) and over 6 0.003 in. (0.08 mm)10. Sampling and Testing10.1 For test purposes, one sample shall be taken from oneroll selected at random from each 200 rolls or fraction thereof.10.1.1 Development of cross-sectional area data shal

44、l comefrom these samples.10.1.2 Because of the distortion inherent in the manufactur-ing of the mesh, it is normal to test for coating weight andtensile compliance on samples of wire before fabrication. Thenumber of test specimens will vary with the quality controlprocedures and facilities of each m

45、anufacturer.10.2 Determine the weight of zinc coatings for wire speci-fied to have a Class 1 coating, by the stripping test inaccordance with Test Method A 90/A 90M. Inspect wire speci-fied to have a “regular coating” to verify that the wire iscompletely coated (except for slight burning at welded i

46、nter-sections for wire inspected after fabrication).10.2.1 For wire tested before fabrication, the minimum testspecimen length shall be 24 in. (600 mm).10.2.2 For wire tested after fabrication, cut short lengths ofwire from between twists or welds, such that the total lengthequals at least 24 in. (6

47、00 mm).10.3 Tensile testing shall be as described in Test Methodsand Definitions A 370.11. Retests and Rejection11.1 If one or more of the samples fail to show compliancewith any of the requirements of this specification, the lot shallbe subjected to retest.11.2 Retesting of the lot shall be on the

48、basis of a samplingfrequency of one sample for each 50 rolls. If any sample failsto show compliance with the requirements of this specification,the entire lot shall be rejected.12. Inspection12.1 The manufacturer shall afford the inspector represent-ing the purchaser all reasonable facilities to sat

49、isfy the inspec-tor that the material is being furnished in accordance with thisspecification. All tests and inspections shall be made at theplace of manufacture before shipment, unless otherwise speci-fied, and be conducted so as not to interfere unnecessarily withthe operation of the works.13. Certification13.1 When specified in the purchase order or contract, thepurchaser shall be furnished certification that the samplesrepresenting each lot have been either tested or inspected asdirected in this specificati