ARMY MIL-STD-1904 A-1992 DESIGN AND TEST REQUIREMENTS FOR LEVEL A AMMUNITION PACKAGING《A级弹药包装的设计和测试要求》.pdf

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1、MIL-STD-1904A 83 999993L 0309389 4 :. MIL-STD-1904A (AR) .I 1 April 1992 SUPERSEDING MIL-STD-1904 (AR) 24 May 1989 MILITARY STANDARD DESIGN AND TEST REQUIREMENTS FOR LEVEL A AMMUNITION PACKAGING AMSC N/A 8140 ST- Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo

2、 reproduction or networking permitted without license from IHS-,-,-MIL-STD-3904A 81 9999933 0309390 O MIL-STD1904A (AR) FOREWORD 1. This military standard is approved for use by the U.S. Army Armament, Munitions and Chemical Command and is available for use by all Departments and Agencies of the Dep

3、artment of Defense. 2. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Commander, U.S. Army Research, Development and Engineering Center, ATTN: SMCAR-QA, Picatinny Arsenal, NJ 07806-5000 by usin

4、g the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. 3. The logistical and tactical requirements for ammunition packaging/packing systems are varied and complex. In order to design packaging systems to meet these requir

5、ements, material and environmental criteria must be defined to ensure the success of the design and ultimate satisfactory use in the field. This standard interprets the environment that packed ammunition may be subjected to within the ammunition logistic system from time of production to time of exp

6、enditure and recommends material and design requirements to withstand that environment. The interpretation of the environment is in terms of test simulations O which-may be readily understood and executed during the packaging development period. i Provided by IHSNot for ResaleNo reproduction or netw

7、orking permitted without license from IHS-,-,-Paraqraph 1 1.1 1.2 1.3 2 3 4 4.1 4.1.1 4.1.2 4.1.3 5 5.1 5.2 5.3 5.4 5.5 5.6 5.6.1 5.6.2 5.7 5.8 5.9 6 6.1 6.2 6 3 6.4 6.5 6.6 6.7 6.8 6.8.1 6.9 6.10 6.11 6.12 6.13 6.14 6.15 6.16 MIL-STD-1904A (AR) CONTENTS Paae SCOPE. 1 Purpose . 1 Scope . 1 Applicati

8、on . 1 APPLICABLE DOCUMENTS 2 DEFINITIONS . 7 GENERAL REQUIREMENTS 9 Transportation. handling and storage 9 Packaging . 9 Unitization . 10 Containers 10 CONTAINER TESTING . 16 Purpose . 16 Background 16 Test planning and report 16 Test descriptions . 17 Exterior containers under 150 pounds 22 Exteri

9、or containers over 150 pounds . 24 Container material tests 25 Performance Oriented Packaging (POP) tests 27 Level A non-tactical 28 Test conditions . 21 Sequential testing of containers 22 TEST PROCEDURES . 34 Temperature conditioning 34 Pressure retention 34 Vibration (secured) . 35 Free fall drop

10、 (3 foot/7foot) . 35 Edgewise drop . 40 Cornerwise drop . 40 Pendulum impact . 40 Incline impact 41 Stacking 41 Forty foot drop . 42 Loose cargo 42 Rollover 40 Forklift 41 Hoisting 41 Tiedown strength 43 Solar radiation . 43 Temperature shock . 43 ii Provided by IHSNot for ResaleNo reproduction or n

11、etworking permitted without license from IHS-,-,-MIL-STD-3904A 83 9999933 0109192 4 MIL-STD-1904A (AR) Paraqraph 6.17 6.18 6.19 6.20 6.21 6.22 6.23 6.24 6.25 6.26 6.27 6.28 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.8.1 7.8.2 7.8.3 7.8.4 7.8.5 7.8.6 7.8.7 7.8.8 7.8.9 7.9 7.10 7.11 8 8.1 8.2 8.3 8.4 8.5 8.6

12、 8.7 8.8 Paqe High temperature 43 Chemical resistance . 44 Water vapor transmissibility 44 Electrical conductivity . 44 Reactivity (non-volatile packaging materials). 44 Reactivity (volatile packaging materials) . 44 Vacuum stability (non-volatile packaging materials) 45 Vacuum stability (volatile p

13、ackaging materials) 45 Desiccant (Humidity) 45 Corrosion resistance (salt spray) . 45 Accelerated heat aging - environmental stress cracking (AHA - ESC) 45 Container burning characteristics . 44 ACCEPTANCE CRITERIA . 46 Ammunition-general 46 Ammunition/container/pallets -abnormal environment . 46 Am

14、munition-normal environment . 46 Container-normal environment 46 Pallet normal environment . 47 Pressure retention 47 Stacking 47 Container material tests 48 Water vapor transmissibility 48 Electrical conductivity . 48 Container integrity . 48 Reactivity (non-volatile packaging material) 48 Reactivi

15、ty (volatile packaging material) 48 Vacuum stability (non-volatile packaging material) . 48 Vacuum stability (volatile packaging material) 49 Corrosion resistance (salt spray) . 49 Desiccant (Humidity) 49 Container-performance degradation . 49 Accelerated heat aging - environmental stress cracking (

16、AHA - ESC) 49 Container burning characteristics . 48 TEST EQUIPMENT 50 General . 50 Forty foot drop test . 51 Pressure retention test . 51 Vibration test 51 Loose cargo test 51 Free fall drop test . 52 Pendulum impact test 52 Incline impact test . 52 iii Provided by IHSNot for ResaleNo reproduction

17、or networking permitted without license from IHS-,-,-MIL-STD-3904A B3 = 9999933 0309393 b MIL-STD-1904A (AR) Paraqraph Page 9 NOTES 57 9.1 Issue of DoDISS 57 9.2 Additional testing 57 9.2.1 Unitization. 57 9.2.2 Hazard classification . 57 9.2.3 Testing of packaged ammunition ready for release., 57 9

18、.2.4 Aircraft delivery . 58 9.3 Subject term listing 58 FIGURES Fiaure Table I II III IV v Paqe Transportation vibration handling test (for exterior packs 150 lbs or less) 30 Transportation vibration handling . test (for exterior packs 150 lbs or more) 31 Transportation vibration/handling test (for

19、Level A non tactical) . 32 Package orientation. 54 Edgewise drop (rotational) 55 Cornerwise drop (rotational) 56 TABLES Paae Random vibration schedule, wheeled vehicle 37 Random vibration schedule, 2 wheeled trailer 38 Narrowband random on random vibration, tracked vehicle . 39 Narrowband random on

20、random vibration, for the M109A3 Self Propelled Howitzer (propelling charges) 60 for the M109A3 Self Propelled Howitzer (155mm Ammunition transported on the sponson) 61 Narrowband random on random vibration iv Provided by IHSNot for ResaleNo reproduction or networking permitted without license from

21、IHS-,-,-MIL-STD-3904A B3 9999933 0309394 B MIL-STD-1904A (AR) APPENDICES Appendix Paqe A Rack vibration 59 B Typical test plans 62 C Accelerated heat aging - environmental stress cracking test (AHA-ESC) . 73 V Provided by IHSNot for ResaleNo reproduction or networking permitted without license from

22、IHS-,-,-MIL-STD-3904A B3 9999911 0309395 T P MIL-STD-1904A (AR) 1. SCOPE 1.1 Purpose. The intent of this document is to supply potential packaging designers with guidelines on the material, performance, and testing requirements which will lead to a container that can be successfully fielded for Army

23、 use. Obviously these guidelines can be tailored or modified to suit particular requirements for a unique piece of ammunition. However, prior to changing or altering the requirements it is mandatory that complete justification be made for these changes. At the satisfactory conclusion of the environm

24、ental tests listed it can be assumed that the fielded container will perform satisfactorily. 1.2 Scope. This standard establishes container material, performance, and environmental tests for use in development of packaging and packing for ammunition (excluding chemical). For purposes of this documen

25、t, conventional ammunition includes a broad category of Class 1 hazardous material such as small arms, projectiles, propelling charges, fuzes, cartridges (i.e. tank, mortar), primers, detonators, rockets, grenades, mines, simulators, flares, etc. However, it will only apply to packaged ammunition me

26、eting Level A (maximum military protection) packaging classification. It will also cover those packs and items (i.e. propellant) which require fielded Level A protection for long term storage but are not normally fielded as tactical ammunition. O The Level A packaging requirements, in general, excee

27、d the requirements of the Code of Federal Regulations, Title 49 . (49CFR ). Conformance to 49CFR will insure compliance with the Department of Transportation safety and legal requirements for CONUS and international movement whereas this standard should insure the operability and safety of the Depar

28、tment of Defense munitions when subjected to world-wide distribution, storage, handling, transportation, and tactical deployment. 1.3 Application. This standard applies broadly to all those munitions and munitions related materials which must be packaged to a Level A protection. The tests include on

29、ly those conditions which are recurrent in military operations and sufficiently fixed in procedure to permit standardization. Thus, for any special conditions of military operations not covered by this standard, it is the responsibility of the packaging designer to devise and apply the appropriate t

30、ests to cover the non-standard conditions. 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.1 Governm 2. lent docum MIL-STD-1904A (AR) APPLICABLE DOCUMENTS .ents. 2.1.1 Specifications and standards. The following specifications and standards form

31、a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation (see 2.4.1 and 9.1). C SPECIFI

32、CATIONS FEDERAL A-A-208 TT-C-490 MILITARY MIL-P-116 MIL-B-2427 MIL-D-3464 MIL-Q-9858 MIL-1-26860 MIL-V-27166 MIL-P-45449 MIL-C-46168 MIL-C-53039 MIL-C-53072 MIL-P-53084 Ink, Marking, Stencil, Opaque (Porous and Non-Porous Surfaces) Cleaning Methods for Ferrous Surfaces and Pretreatments for Organic

33、Coatings Preservation, Methods of Box, Ammunition Packing: Wood, Nailed Desiccants, Activated Bagged, Packaging Use and Static Dehumidification Quality Program Requirements Indicator, Humidity, Plug, Color Change Valve, Pressure Equalizing, Gaseous Products Pallet, Units, Wood, for Shipment of Proje

34、ctile Metal Parts, and Projectile Ammunition Coating, Aliphatic Polyurethane, Chemical Agent Resistant Coating, Aliphatic Polyurethane, Single Component, Chemical Agent Resistant Chemical Agent Resistant Coating (CARC) System Application Procedures and Quality Control Inspection Primer, Cathodic Ele

35、ctrodeposition, Chemical Agent Resistant U 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARDS FEDERAL FED-STD-595 MILITARY MIL-STD-3704A 83 m e19979LL 0309397 3 MIL-STD-1904A (AR) MIL-STD-129 MIL-STD-171 MIL-STD-648 MIL-STD-650 MIL-STD-731 M

36、IL-STD-810 MIL-STD-882 MIL-STD-1472 MIL-STD-1660 MIL-STD-1791 MIL-STD-45662 Colors Used in Government Procurement Marking for Shipment and Storage Finishing of Metal and Wood Surfaces Design Criteria for Specialized Shipping Containers Explosive: Sampling, Inspection however, the vibration-handling

37、tests shall be performed in the sequence shown in Figures 1, 2 and 3 because the information obtained at a particular point in the test sequence may reveal survivability at a point in the logistic chain and because some of the tests may be destructive and prevent further testing. It is intended that

38、 the tests will serve for engineering investigation, design evaluation, design margin determination, or quality control dependent upon the specific technical need. The test procedures cover a wide range of environments and constitute a general criteria for evaluation of the packaging to insure end i

39、tem reliability. These tests should be performed only to packaged ammunition requiring a Level “A“ packaging classification. 5.2 Backaround. The type of container (pack) used to protect ammunition is a function of the protection required by the ammunition. Because of the cost and weight consideratio

40、n, the package should provide only that protection necessary to meet Level “A“ requirements. If as a result of some unique operational requirements, a container is designed which has properties or performs a function that is different from that normally specified for Level A requirements, then the t

41、ests required to prove the unique operational requirements should supplement the tests listed below. The packaging engineer should select all those tests which will adequately determine the ability of the container to protect the item based upon the design of the container (including unique operatio

42、nal requirements) and the logistical and tactical environment expected. 5.3 Test planninq and report. Prior to start of tests, a test plan should be formulated which will detail: number of containers to be tested, tests to be conducted, performance requirements, number of live/inert ammunition items

43、, pre-test data and parameters for determining proper evaluation of the ammunition and pack before and after test, applicable configuration of ammunition and package, and temperature level if other than those given by these tests. Provision should be made for recording (both written and pictorial) t

44、he necessary 16 P Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD- 1904A (AR) test data to show test performance and test results. At conclusion of tests, a report shall be written documenting the test plan, equipment used, test results, devi

45、ations or waivers from the original test plan along with the reasons for the changes, and appropriate data. A suggested format for this report is as follows: 1. 2. 3. 4. 5. 6. 7. 0. 9. 10. Purpose Description of tests Criteria for passing tests Test equipment Test procedure Related information (devi

46、ations, waivers, etc) Supporting data (temperatures, performance requirements, photographs, etc) Test results Conclusions Recommendations 5.4 Test descriptions. 5.4.1 Vibration and handlinq tests. These tests consist of subjecting packaged ammunition to transportation, storage, and handling tests at

47、 specified temperatures to determine the adequacy of the pack to protect the ammunition and to insure its 0 operation and safety. 5.4.1.1 Vibration. The vibration tests are meant to simulate three types of field environment. One test, Ifloose. cargo, is used to determine survivability when packaged

48、ammnition is transported over rough roads in an unrestrained condition. The second test, “secured vibration“, is a random vibration test used to simulate the environment encountered when packaged ammunition is transported in a “tied-down-“ condition carried in representative tactical wheeled and tra

49、cked vehicles from the port staging area to the using unit and in, when appropriate, the specific fighting tactical vehicle (FTV). When ammunition in its packaging configuration is placed in racks in the FTV, a third test, “rack vibration“, is performed to simulate the random vibration that the packaged configuration will experience. 17 Provided by IHSNot for ResaleNo reproduction or networking permitte