ANSI UL 2743-2016 UL Standard for Safety Portable Power Packs (First Edition).pdf

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1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL 2743 Portable Power Packs STANDARD FOR SAFETYUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM ULUL COPYRIGHTED MATERIAL NOT AUTHORIZED

2、FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety for Portable Power Packs, UL 2743 First Edition, Dated October 14, 2016 Summary of Topics The following is being published: 1. First edition for the Standard for Portable Power Packs, UL 2743 The new requireme

3、nts are substantially in accordance with Proposal(s) on this subject dated May 6, 2016 and September 9, 2016. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any means, electronic, mechanical photocopying, recording, or

4、otherwise without prior permission of UL. UL provides this Standard as is without warranty of any kind, either expressed or implied, including but not limited to, the implied warranties of merchantability or tness for any purpose. In no event will UL be liable for any special, incidental, consequent

5、ial, indirect or similar damages, including loss of prots, lost savings, loss of data, or any other damages arising out of the use of or the inability to use this Standard, even if UL or an authorized UL representative has been advised of the possibility of such damage. In no event shall ULs liabili

6、ty for any damage ever exceed the price paid for this Standard, regardless of the form of the claim. Users of the electronic versions of ULs Standards for Safety agree to defend, indemnify, and hold UL harmless from and against any loss, expense, liability, damage, claim, or judgment (including reas

7、onable attorneys fees) resulting from any error or deviation introduced while purchaser is storing an electronic Standard on the purchasers computer system. OCTOBER 14, 2016 UL 2743 tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL OCTOBER

8、14, 2016 UL 2743 tr2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL OCTOBER 14, 2016 1 UL 2743 Standard for Portable Power Packs First Edition October 14, 2016 This ANSI/UL Standard for Safety consists of the First Editi

9、on. The most recent designation of ANSI/UL 2743 as an American National Standard (ANSI) occurred on October 13, 2016. ANSI approval for a standard does not include the Cover Page, Transmittal Pages, and Title Page. Comments or proposals for revisions on any part of the Standard may be submitted to U

10、L at any time. Proposals should be submitted via a Proposal Request in ULs On-Line Collaborative Standards Development System (CSDS) at https:/. ULs Standards for Safety are copyrighted by UL. Neither a printed nor electronic copy of a Standard should be altered in any way. All of ULs Standards and

11、all copyrights, ownerships, and rights regarding those Standards shall remain the sole and exclusive property of UL. COPYRIGHT 2016 UNDERWRITERS LABORATORIES INC. ANSI/UL 2743-2016UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL OCTOBER 14, 2

12、016 PORTABLE POWER PACKS - UL 2743 2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENTS INTRODUCTION 1 Scope .6 2 Units of Measurement .7 3 Components 7 4 Undated References 7 5 Glossary .7 CONSTRUCTION 6 General .1

13、0 7 Frame and Enclosure 11 7.1 General 11 7.2 Metallic enclosures 11 7.3 Nonmetallic enclosures .14 7.4 Openings in enclosures 14 7.5 Environmental considerations .16 8 Flammability of Materials .17 9 Assembly .17 10 Corrosion Protection 18 11 Supply Connections .20 11.1 General .20 11.2 Flexible co

14、rd connection 20 11.3 External power supplies .22 11.4 Vehicle adapters .22 11.5 Photovoltaic panels .22 12 Output Connections .23 12.1 General .23 12.2 Booster cable assemblies .23 12.3 Receptacles .25 12.4 DC output connectors and USB connectors .25 12.5 Vehicle adapter sockets .25 13 Grounding .2

15、6 13.1 General .26 13.2 Grounding identication .27 14 Double Insulated Products .27 15 Current Carrying Parts 28 16 Internal Wiring 28 16.1 Mechanical protection .28 16.2 Wiring insulation .28 16.3 Splices and connections 29 17 Separation of Circuits .30 18 Insulating Materials .30 19 Compressors .3

16、1 19.1 General .31 19.2 Motors and thermal protection .31 19.3 Parts subject to pressure 32 20 Capacitors and Electrochemical Capacitor Modules .32 20.1 Capacitors .32 20.2 Electrochemical capacitor modules .33 OCTOBER 14, 2016 PORTABLE POWER PACKS - UL 2743 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED F

17、OR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 21 Resistors 33 22 Lampholders .33 23 Transformers .34 24 Switches and Controls .34 25 Printed Wiring Boards .35 26 Interlocks 35 27 Overload Protection Devices .36 28 Internal Battery .36 28.1 General .36 28.2 Lead acid batteries .3

18、7 28.3 Lithium-ion batteries 37 29 Spacings 38 30 Inverters .40 31 Charging Functions .40 PROTECTION AGAINST INJURY TO PERSONS 32 General 40 33 Back Feed Protection .41 34 Sharp Edges .41 35 Strength of Enclosure .41 36 Attachments 41 37 Stability 41 38 Strength of Handles .41 39 Surface Temperature

19、s .41 40 Safety Circuits and Control Circuits .42 PERFORMANCE 41 General 42 42 Power Input Test .43 43 Normal Charging Operation Test .43 44 Lithium Charging System Test 44 45 Capacitor Discharge Test 46 46 Leakage Current Test .46 47 Normal Temperature Test 49 47.1 General .49 47.2 Maximum normal l

20、oad 51 47.3 Power pack ampacity temperature test 52 48 Dielectric Voltage Withstand Test .52 49 Leakage Current Following Humidity Conditioning 53 50 Abnormal Operation Tests .53 50.1 General .53 50.2 Output short test .54 50.3 Reverse polarity of booster cables 54 50.4 Component faults 55 50.5 Rela

21、y and solenoid burnout 55 50.6 Printed wiring board abnormal test .55 50.7 Disconnected fan test .56 50.8 Blocked ventilation test .56 50.9 Overcharging test 56 50.10 Internal battery reverse polarity test .56 51 Vibration test .57 OCTOBER 14, 2016 PORTABLE POWER PACKS - UL 2743 4UL COPYRIGHTED MATE

22、RIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 52 Ground Continuity 57 53 Overload Tests .57 53.1 General .57 53.2 Overload of switches and controls test 57 53.3 Overload of protection devices .58 53.4 Overload of interlocks .58 54 Strain Relief Test .58 54.1

23、 General .58 54.2 Push-back strain relief test 58 55 Strength of Enclosure Tests 59 55.1 General .59 55.2 Impact test 59 55.3 Drop test 59 56 Mold Stress Test .60 57 Strength of Handles Test 60 58 Stability Test .60 59 Hydrostatic Strength Test 61 60 Rain Test 61 61 Tests on Insulating Materials .64

24、 62 Accelerated Aging of Gaskets, Sealing Compounds, and Adhesives Test 65 63 Metallic Coating Thickness Test 67 64 Permanency of Wrapped Hang Tag Marking .69 65 Power Pack Ampacity Test 70 66 Back Feed Test 70 67 Cold Bend Test .70 68 Clamp Tests .71 68.1 General .71 68.2 Cold drop test 71 68.3 Die

25、lectric voltage-withstand test 72 68.4 Secureness test 72 MARKING 69 General 72 70 Cautionary Markings 73 INSTRUCTIONS 71 General 75 72 Instructions Pertaining to Risk of Fire, Electric Shock, or Injury to Persons .76 73 Installation Instructions 79 74 Operating Instructions .79 75 User Maintenance

26、Instructions .80 76 Moving and Storage Instructions 80 OCTOBER 14, 2016 PORTABLE POWER PACKS - UL 2743 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL INTRODUCTION 1 Scope 1.1 These requirements cover portable and movable power packs provid

27、ed with one or more batteries or electrochemical capacitor modules. If provided with a battery, the battery shall be either a lead acid or lithium ion battery. The power packs are provided with one or more inputs as shown in 1.2; and they are provided with one or more outputs as shown in 1.3. For po

28、wer packs provided with a booster function, the power packs are used for providing a temporary power source to a depleted land vehicle battery, rated 24 V maximum, to provide emergency starting power. 1.2 Power packs shall be provided with one or more of the input options as shown below: a) Cord and

29、 plug connection, rated at 240 V ac maximum, to and/or 60 Hz; b) Photovoltaic panel or device with inverter; c) Vehicle adapter, rated 12 V dc maximum; or d) USB input port (can also act as output port). 1.3 Power packs covered by this outline shall be provided with one or more of the following outp

30、uts, with the exception that one of the outputs in items (a) (c) are provided as a minimum: a) Booster cables to provide a temporary power source to a depleted land vehicle battery, rated 24 V maximum, to provide emergency starting power or recharging of the external vehicle battery; b) One or more

31、receptacles, each rated no more than 125 V ac, 15 A; c) DC output connectors rated 24 V dc maximum; or d) Standard USB port outputs. 1.4 Power packs may be considered suitable for outdoor use, suitable for temporary outdoor use, or suitable for indoor use only. Outdoor use packs can be used outdoors

32、 with no restrictions. Temporary outdoor use packs may be used outdoors but should be used carefully in wet conditions and always stored indoors. Indoor use only packs must be stored indoors and used indoors and cannot be used outdoors at any time. A power pack with a booster function shall not be c

33、onsidered indoor use only under any conditions. 1.5 With reference to 1.3, power packs may also be provided with additional systems such as an air compressor (tankless type) for inating tires or other inatable items, or with a light to act as warning lights to oncoming traffic, as a ashlight, or the

34、 like. These functions are also powered by the internal battery. 1.6 These requirements cover the power pack options such as lights, voltmeters, internal air compressor assemblies, associated gauges, inverters, vehicle adapters, and internal batteries, as well as the charging of the internal batteri

35、es, when these options are integral to the power pack. OCTOBER 14, 2016 PORTABLE POWER PACKS - UL 2743 6UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 1.7 These requirements do not cover wiring or cabling used in the recharging function of

36、electric vehicle recharging equipment. 2 Units of Measurement 2.1 Values stated without parentheses are the requirement. Values within parentheses are considered explanatory or approximate information. 3 Components 3.1 Except as indicated in 3.2, a component of a product covered by this outline shal

37、l comply with the requirements for that component. 3.2 A component is not required to comply with a specic requirement that: a) Involves a feature or characteristic not required in the application of the component in the product covered by this outline, or b) Is superseded by a requirement in this o

38、utline. 3.3 A component shall be used in accordance with its ratings established for the intended conditions of use. 3.4 Specic components are incomplete in construction features or restricted in performance capabilities. Such components are intended for use only under limited conditions, such as ce

39、rtain temperatures not exceeding specied limits, and shall be used only under those specic conditions. 4 Undated References 4.1 Any undated reference to a code or standard appearing in the requirements of this outline shall be interpreted as referring to the latest edition of that code or standard.

40、5 Glossary 5.1 For the purpose of this document, the following denitions apply: 5.2 ACCESSIBLE Able to be contacted by an accessibility probe. 5.3 BATTERY An electrical storage unit consisting of two or more cells. 5.4 BOOSTER CABLE The conductors that originate at the power packs internal battery a

41、nd terminate at the clamps that are intended to be temporarily connected to the land vehicles battery. If the cable is connected through a switch and therefore does not have a continuous path to the exterior of the power packs enclosure, then the denition shall apply to the portion of cable that exi

42、ts the power packs enclosure. 5.5 BOOSTER FUNCTION When the power packs are used for providing a temporary power source to a depleted land vehicle battery, rated 24 V maximum, to provide emergency starting power. 5.6 CAPACITOR MODULE A single or multiple series and/or parallel-connected, electrochem

43、ical capacitors with associated circuitry. OCTOBER 14, 2016 PORTABLE POWER PACKS - UL 2743 7UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 5.7 CHARGING SYSTEM Combination of circuitry intended to charge, balance, and/or maintain the state o

44、f charge of the battery. 5.8 CLAMP Devices located at the ends of the power packs booster cables, and which contain the jaw ends, connectors, and handle ends, which are used to make the temporary connections to the land vehicles battery. 5.9 CLAMP: CONNECTORS Portion of the clamp that contacts the b

45、attery terminals. 5.10 CLASS 2 POWER SUPPLY A source having limited voltage and energy capacity. Requirements for voltage and energy capacity limitations are as indicated in this document. 5.11 CLEARANCE Shortest distance between two conductive parts, or between conductive parts and the conductive d

46、ead metal parts of the enclosure, measured through air. 5.12 CONDUCTORS Wiring used internally and externally on the power pack. 5.13 CREEPAGE DISTANCE Shortest distance between two conductive parts, or between conductive parts and the conductive dead metal parts of the enclosure, measured along the

47、 surface of insulating material. 5.14 ELECTROCHEMICAL CAPACITOR An electric energy storage device where electrical charge is stored as a result of non-Faradaic processes at one or both of the electrodes. (A subset of electrochemical capacitors referred to as an “asymmetric electrochemical capacitor”

48、 have non-Faradaic processes at one electrode and Faradaic processes at the other electrode.) The unique highly-porous electrode increases its surface area for holding charge resulting in much larger capacitance and energy density than other types of capacitors. Electrochemical capacitors differ fro

49、m common electrolytic capacitors in that they store charge at the liquid-solid interface of the electrodes when a potential is applied rather than in a solid dielectric material covering the surfaces of the electrodes. Some other common names for an electrochemical capacitor are “double layer capacitor”, “ultra-capacitor”, “electrochemical double layer capacitor”, “super-capacitor”, and EDLC. 5.15 ENCLOSURE That part of the product that: a) Renders inaccessible all or any parts of the equipment t