ABS 57-2012 GUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS.pdf

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1、 Guide for the Classification of Drilling Systems GUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS SEPTEMBER 2012 (Updated February 2014 see next page) American Bureau of Shipping Incorporated by Act of Legislature of the State of New York 1862 Copyright 2012 American Bureau of Shipping ABS Plaza 16

2、855 Northchase Drive Houston, TX 77060 USA Updates February 2014 consolidation includes: September 2012 version plus Corrigenda/Editorials ABSGUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS .2012 iii Foreword Foreword (1 September 2012) This Guide has been revised to assist the industry with Classi

3、fication of Drilling Systems. This revision supersedes the March 2011 ABS Guide for the Classification of Drilling Systems. This Guide becomes effective as of 1 September 2012. The Guide describes criteria to be used for drilling systems, which are to be approved by the American Bureau of Shipping (

4、ABS), and it is built upon requirements of the recognized codes and standards, as referenced in this Guide. The Guide contains the following nine (9) main sections and five (5) appendices: Section 1 Scope and Condition of Classification Section 2 Design of Drilling Systems Section 3 Drilling Systems

5、 Section 4 Scope of Drilling System and Equipment Approval Section 5 Drilling System Piping Section 6 Materials for Drilling Systems and Equipment Section 7 Welding and Nondestructive Examination Section 8 Surveys at Vendors Plant During Installation and Commissioning Section 9 Surveys After Constru

6、ction and Maintenance of Class Appendix 1 Typical Codes and Standards Related to ABS Classification of Drilling Systems Appendix 2 Example of Manufacturers Affidavit of Compliance Appendix 3 Example of Independent Review Certificate Appendix 4 Example of Certificate of Conformity Appendix 5 Example

7、of Maintenance Release Note This Guide is to be used in conjunction with other applicable ABS Rules and Guides, codes and standards as referenced therein, and applicable national regulations. ABS Classification continues to provide the offshore industry with a pathway toward agreement by Regulatory

8、Authorities. However, the Owner/Operators specific request for compliance with applicable requirements of Flag or Coastal State Authorities affecting the drilling systems is to be filed as an addendum to the Request for Classification. The following changes to the Guide were incorporated into the Se

9、ptember 2012 CDS Guide: General None Section 1 Editorial changes. New reference, definitions, and acronyms added. Section 2 Editorial changes. Provided “Risk Assessment for Drilling System” Added submittal requirements for conductor tensioning system/unit. iv ABSGUIDE FOR THE CLASSIFICATION OF DRILL

10、ING SYSTEMS .2012 Section 3 Revised accumulator hydraulic capacity requirements for subsea and surface BOP stack. Modified shearing capacity requirements calculations, testing, etc. Revised choke and kill systems requirements, and their control system requirements. Added design requirements for: - K

11、ill Unit - Riser Recoil System - Conductor Tensioning System - Personnel Baskets - Gears and Couplings Clarifications provided for “Control Systems”. Section 4 Clarified and modified Table 1 of Section 4. Provided “Revalidation Date” requirements for IRC. Allowance of PDAs. Allowance of limited use

12、of ABS Type Approval Program for selected equipment. Section 5 Clarified the requirements for “Flexible Lines/Hydraulic Hoses” to consider different service categories. Clarified the requirements for “Thread Joints and Connections” and “Socket Welds”. Clarified the requirements for “Fire Resistance”

13、. Provided requirements for “Primary Product Form”. Section 6 Revised toughness requirements for structural load-bearing equipment and components. Provide guidance on structural galvanizing process. Section 7 Clarified requirements for welding and NDE. Provided guidance on delayed NDE. Clarified dra

14、wwork testing requirements. Section 8 Editorial changes. Section 9 Added requirements for Drilling Equipment Maintenance Plans (DEMP). Added requirements for prefabrication or kick-off meeting. Added “Unscheduled Survey” and “Alternatives to Periodic Survey” Appendix 1 Additional codes and standards

15、. ABSGUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS .2012 v Appendix 2 Updated the contents to provide additional parameters for Appendix 2 “Example of Manufacturers Affidavit of Compliance” Appendix 3 Provided “Revalidation Date” for IRC. Appendix 4 None Appendix 5 Added example of Survey Report

16、(SR). Appendix 6 None vi ABSGUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS .2012 Table of Contents GUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS CONTENTS SECTION 1 Scope and Conditions of Classification . 1 1 Classification . 1 1.1 Process 1 1.3 Certificates and Reports 1 1.5 Representations as

17、 to Classification 2 1.7 Scope of Classification 2 3 Suspension and Cancellation of Class . 3 3.1 Termination of Classification and Notice of Surveys 3 3.3 Suspension of Class 3 3.5 Lifting of Suspension . 3 3.7 Cancellation of Class . 4 5 Class Notation . 4 5.1 ABS Class Notation . 4 5.3 Systems No

18、t Built Under Survey 4 7 Rules for Classification . 4 7.1 Applications . 4 7.3 Effective Date of Change of Requirement . 5 7.5 Scope 5 7.7 Alternatives 6 7.9 Risk Assessment . 7 9 Other Regulations . 7 9.1 International and Other Regulations 7 9.3 Governmental Regulations 8 11 IACS Audit . 8 13 Subm

19、ission of Plans . 8 15 Conditions for Survey After Construction 8 15.1 Damage, Failure and Repair 8 15.3 Notification and Availability for Survey . 9 17 Units 10 19 Fees 10 21 Disagreement 10 21.1 Rules and Guides 10 21.3 Surveyor 10 ABSGUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS .2012 vii 23 L

20、imitation of Liability 10 25 References 10 27 Definitions . 11 29 Acronyms and Abbreviations 21 SECTION 2 Design of Drilling Systems 23 1 Design of Drilling System 23 1.1 General 23 1.3 Equipment Layout . 23 1.5 Overpressurization Protection . 24 1.7 Materials 24 1.9 Welding and Nondestructive Exami

21、nation . 24 1.11 Platforms and Railings 24 3 Design Specifications 24 5 Design Considerations 25 5.1 Recognized Standards 25 5.3 Alternative Basis of Design 25 5.5 Corrosion/Erosion Allowance 25 5.7 Design Conditions . 26 5.9 Risk Assessments for Drilling System . 26 5.11 FMEA/FMECA Validation Progr

22、am . 27 7 Design Plans and Data . 28 7.1 General Arrangement for Drilling System 28 7.3 Well Control Systems and Equipment . 29 7.5 Marine Drilling Riser Systems . 33 7.6 Conductor Tensioning System/Unit . 35 7.7 Drill String Compensation Systems . 35 7.9 Bulk Storage, Transfer, Conditioning, and Ci

23、rculation Systems 36 7.11 Hoisting, Lifting, Tubular Handling Systems 37 7.13 Mechanical Load-Bearing Equipment 41 7.15 Well Testing System 41 7.17 Electrical Systems and Equipment 43 7.19 Control Systems 43 7.21 Pressure-Retaining Equipment 44 7.23 Piping Systems and Piping Components 44 7.25 Flexi

24、ble Lines/Hydraulic Hoses . 45 7.27 Manufacturing Specifications . 45 SECTION 3 Drilling Systems . 47 1 General . 47 3 Well Control System . 48 3.1 Blowout Preventer System and Equipment . 48 3.3 Lower Marine Riser Package (LMRP) . 53 3.5 Choke and Kill Systems and Equipment . 54 3.7 Diverter System

25、 and Equipment 60 3.9 Marine Drilling Riser Systems . 61 3.11 Auxiliary Well Control Equipment 61 viii ABSGUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS .2012 5 Marine Drilling Riser System . 62 5.1 Riser Tensioning System and Equipment 62 5.3 Marine Drilling Riser Operating Envelope 63 5.5 Techni

26、cal Requirements 64 5.7 Design Documentation 65 6 Conductor Tensioning System 66 6.1 Conductor Tensioning System Equipment . 66 6.3 Control Systems for Conductor Tensioning System 66 7 Drill String Compensation System 66 7.1 Drill String Compensation Equipment 66 9 Bulk Storage, Circulation and Tran

27、sfer Systems 67 9.1 Bulk Storage and Transfer Equipment . 67 9.3 Cementing System and Equipment . 68 9.5 Mud Return System and Equipment 68 9.7 Well Circulation System and Equipment 68 11 Hoisting, Lifting, Rotating and Handling Systems . 70 11.1 Derricks/Masts . 70 11.3 Hoisting Equipment 73 11.5 L

28、ifting Equipment . 76 11.7 Handling Equipment 81 11.9 Rotary Equipment 83 11.11 Miscellaneous Equipment 83 13 Well Test System 84 13.1 Well Test System and Equipment 84 13.3 Burner/Flare Booms . 85 13.5 Hydrocarbon Disposal Facilities 85 13.7 Surface Safety Systems 85 13.9 Classified Areas . 86 13.1

29、1 Operational Procedures . 86 15 Control Systems 86 15.1 Control Systems 86 15.3 Control Systems for Well Control Equipment . 87 15.5 Electrical Control Systems and Computer-Based Systems . 88 15.7 Safety Systems Equipment . 89 17 Pressure-Retaining Equipment . 89 17.1 Pressure Vessels . 89 17.3 Hyd

30、raulic Cylinders 90 19 Electrical Systems and Equipment . 90 21 Rotating Machinery . 90 21.1 Internal Combustion Engines . 90 21.3 Rotating Electrical Machinery 91 21.5 Gears and Couplings . 91 23 Skid Mounted Equipment 91 23.1 Skid Structures 92 23.3 Drip Pans . 92 ABSGUIDE FOR THE CLASSIFICATION O

31、F DRILLING SYSTEMS .2012 ix SECTION 4 Scope of Drilling System and Equipment Approval 93 1 General . 93 3 Approval Process 93 3.1 Design Review 94 3.3 ABS Survey . 95 3.5 Issuance of Certificates and Reports . 96 3.7 Individual Equipment Approval: Non-Class Installation . 97 3.9 Vendor Coordination

32、Program . 97 TABLE 1 Approval Codes for Drilling Systems and Equipment . 98 SECTION 5 Drilling System Piping . 122 1 General . 122 3 Design Criteria 122 3.1 Piping Systems and Components . 122 3.3 Fittings and Valves 123 3.5 Piping Joints and Connections 123 3.7 Flexible Lines/Hydraulic Hoses . 125

33、5 Materials 127 5.1 Toughness . 127 5.3 Composite Materials 127 7 Welding and NDE . 127 SECTION 6 Materials for Drilling Systems and Equipment 128 1 General . 128 1.1 Material Categories . 128 1.3 Material Properties 128 1.5 Corrosion Sour Service 128 1.7 Bolts and Nuts . 128 3 Materials for Structu

34、ral Load-Bearing Components . 129 3.1 Toughness . 129 3.3 Galvanizing 130 5 Materials for Mechanical Load-Bearing Components . 131 5.1 Toughness . 131 7 Materials for Pressure-Retaining Equipment and Piping Components 132 7.1 Toughness . 132 9 Fabrication Considerations . 133 9.1 Welding . 133 9.3 F

35、orming . 133 11 Primary Product Form . 133 11.1 General 133 11.3 Rolled Products . 133 11.5 Forgings 134 11.7 Castings 134 x ABSGUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS .2012 13 Sealing Materials 134 13.1 Elastomeric Sealants . 134 13.3 Ring Joint Gaskets . 134 15 Materials and Traceability

36、. 134 15.1 Materials 134 15.3 Traceability 135 SECTION 7 Welding and Nondestructive Examination . 136 1 General . 136 1.1 Welding 136 1.3 Nondestructive Examination (NDE) . 136 3 Specifications 136 3.1 Welding Procedure Specification . 137 3.3 NDE Procedures 137 5 Welder/Welding Operator Qualificati

37、on 137 7 Qualification of Nondestructive Technicians . 137 9 Post Weld Heat Treatment 137 11 Nondestructive Examination . 138 11.1 Extent of Examination for Materials and Welds . 138 11.3 Inspection for Delayed (Hydrogen-Induced) Cracking . 138 11.5 Methods and Acceptance Criteria 139 13 Record Rete

38、ntion 140 SECTION 8 Surveys at Vendors Plant, During Installation and Commissioning. 141 1 General . 141 3 Surveys at Manufacture and During Assembly . 141 3.1 Testing of Well Control Equipment and BOPs 142 3.3 Testing of Marine Drilling Riser System and Associated Components 143 3.5 Testing of Dril

39、l String Compensation System 143 3.7 Testing of Bulk Storage, Circulating and Transfer Systems . 143 3.9 Testing of Hoisting, Lifting, Rotating, and Handling Systems 143 3.11 Testing of Well Test Equipment . 143 3.13 Testing of Skid Structures 144 5 Onboard Surveys During Installation 144 5.1 Testin

40、g of Base-mounted Winches and Other Lifting Appliances . 146 5.3 Testing of Burner/Flare Boom 147 7 Commissioning Surveys of the Drilling Systems 147 SECTION 9 Surveys After Construction and Maintenance of Class 149 1 General . 149 1.1 Survey Intervals . 149 1.3 Drilling Equipment Maintenance Plans

41、(DEMP) and Maintenance Records 149 ABSGUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS .2012 xi 3 Surveys Onshore and Issuance of Maintenance Release Notes . 150 5 Survey of Drilling Systems 151 5.1 Annual Surveys . 151 5.3 Special Periodical Surveys 152 5.5 Unscheduled Survey . 152 7 Alternatives t

42、o Periodical Survey 153 7.1 Continuous Survey Program . 153 7.3 Survey Based on Preventative Maintenance Techniques . 153 7.5 Surveys Using Risk-based Techniques . 153 9 Modifications, Damage and Repairs . 153 APPENDIX 1 Typical Codes and Standards Related to ABS Classification of Drilling Systems .

43、 154 API . 154 ASME . 156 ASNT 156 ASTM . 156 AWS . 156 BCSA . 156 EN 157 IEC . 157 IEEE . 157 ISO . 157 NACE . 157 NFPA 157 SAE 157 APPENDIX 2 Example of Manufacturers Affidavit of Compliance (MAC) . 158 APPENDIX 3 Example of Independent Review Certificate (IRC) 160 APPENDIX 4 Example of Certificat

44、e of Conformity (CoC) 163 APPENDIX 5 Example of Survey Report (SR) 165 APPENDIX 6 Example Maintenance Release Note (MRN) . 167 This Page Intentionally Left Blank ABSGUIDE FOR THE CLASSIFICATION OF DRILLING SYSTEMS .2012 1 Section 1: Scope and Conditions of Classification SECTION 1 Scope and Conditio

45、ns of Classification 1 Classification The requirements for conditions of Classification for entire drilling units and offshore structures are contained in the ABS Rules for Conditions of Classification Offshore Units and Structures (Part 1). Additional requirements specific to a drilling system, its

46、 subsystems, equipment or components are contained in this Guide. 1.1 Process The term Classification, as used herein, indicates that drilling systems, subsystems, equipment, and/or components have been designed, constructed, installed, and surveyed in compliance with this Guide, in conjunction with

47、 other applicable ABS Rules and Guides, codes and standards as referenced therein, and applicable national regulations. The continuance of Classification is dependent on the fulfillment of requirements for surveys after construction. The Classification process consists of: a) The development of Rule

48、s, Guides, standards and other criteria for the design, construction, installation and maintenance of drilling systems, subsystems, equipment, and/or components; b) The review of the design and survey during and after construction to verify compliance with such Rules, Guides, standards or other crit

49、eria; c) The assignment and registration of Class when such compliance has been verified, and; d) The issuance of a renewable Classification certificate, with annual endorsements, valid for five (5) years. The Rules, Guides and standards are, in general, developed by the International Association of Classification Societies and ABS staff and passed upon by committees made up of naval architects, ocean and marine engineers, shipbuilders, engine builders, steel makers, process engineers and by other technica