ISO TR 14232-2-2017 Thermal spraying - Powders - Part 2 Comparison of coating performance and spray powder chemistry.pdf

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1、 ISO 2017 Thermal spraying Powders Part 2: Comparison of coating performance and spray powder chemistry Projection thermique Poudres Partie 2: Comparaison de enduire performance et poudre chimie TECHNICAL REPORT ISO/TR 14232-2 Reference number ISO/TR 14232-2:2017(E) First edition 2017-07 ISO/TR 1423

2、2-2:2017(E)ii ISO 2017 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2017, Published in Switzerland All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopyin

3、g, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Ch. de Blandonnet 8 CP 401 CH-1214 Vernier, Geneva, Switzerland Tel. +41 22 749 0

4、1 11 Fax +41 22 749 09 47 copyrightiso.org www.iso.org ISO/TR 14232-2:2017(E)Foreword iv Introduction v 1 Scope . 1 2 Normative references 1 3 T erms and definitions . 1 4 Comparison table of wear resistance and spray powder chemistry .1 5 Comparison table of corrosion resistance and spray powder ch

5、emistry 4 Bibliography .10 ISO 2017 All rights reserved iii Contents Page ISO/TR 14232-2:2017(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally car

6、ried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.

7、 ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the differ

8、ent approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives). Attention is drawn to the possibility that some of the elements of this document

9、may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www .iso .org/

10、patents). Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement. For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information

11、 about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: w w w . i s o .org/ iso/ foreword .html. This document was prepared by Technical Committee ISO/TC 107, Metallic and other inorganic coatings. This first edition of I

12、SO 14232-2, together with ISO 14232-1:2017, cancels and replaces ISO 14232:2000, which has been technically revised. A list of all parts in the ISO 14232 series can be found on the ISO website.iv ISO 2017 All rights reserved ISO/TR 14232-2:2017(E) Introduction The performance of a sprayed coating is

13、 one of the major factors for its industrial application. However, the chemical composition or chemistry of the sprayed powder is not always the key information for the actual coating application. Understanding the relationship between the chemical composition/chemistry of the sprayed powder and the

14、 resulting coating performance allows for the most effective selection of powder to obtain the required coating performance. This document provides technical information describing the comparison of spray powder chemistry and coating performance. Spray coating performances are extremely diverse. Thi

15、s document examines the performances of wear resistance and corrosion resistance. Other performance categories are in preparation. The ISO 14232 series consists of two parts. ISO 14232-1 examines the characterization of spray powders. This document is a technical report that examines how technical l

16、iterature describes the application of powders. ISO 2017 All rights reserved v Thermal spraying Powders Part 2: Comparison of coating performance and spray powder chemistry 1 Scope This document gives guidelines for selecting the powder chemistry or composition for obtaining an objective coating per

17、formance. It provides comparisons of coating performance for wear resistance (Table 1) and corrosion resistance (Table 2) to spray powder chemistry/composition. The wear types shown in Table 1 are abrasive, adhesive, chemical, erosion, fretting, impact, rolling and sliding. The corrosion types shown

18、 in Table 2 are acid/alkaline/salt, atmospheric, biochemical, biological, chemical agent, chemicals in food, combustion gas, sea water, fresh water, molten metal, molten salt, non-aqueous solution, soil, steam and miscellaneous. The tables give the coating chemistries and describe the composition of

19、 spray powder of metals/alloys, ceramics and cermets. The guidelines have been produced on the basis of academic literature, in particular the Journal of Thermal Spray Technology and the Proceedings of the International Thermal Spray Conference. 2 Normative references There are no normative referenc

20、es in this document. 3 T erms a nd definiti ons No terms and definitions are listed in this document. ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at h t t p :/ www .electropedia .org/ ISO Online browsing platform: a

21、vailable at h t t p :/ www .iso .org/ obp 4 Comparison table of wear resistance and spray powder chemistry Table 1 Comparison of wear resistance and spray powder chemistry Type of wear Metals Ceramics CermetAbrasive 316L 75 Al2O3 6816747780 9396 Al2O3-Ni 7780Amorphous ferrochromes 9 Al2O3-TiO2 24649

22、9 Al-SiC 10Co-based self-fluxing alloy 100 Al2O3-ZrO2 80 Carbide cermet 9Cobalt alloys 9 Cr2O3 85473747593 9499 Cr3C2-NiCr 3742525562737475859969Fe-13Cr-7Ni-4B-5W-0,2C 30 TiO2 6285496 Cr3C2-NiCr-SFA 67Fe-40Al-0,05Zr 31 ZrO2-Y2O3 654 FeNiAlCr-TiC-Al2O3 70 TECHNICAL REPORT ISO/TR 14232-2:2017(E) ISO 2

23、017 All rights reserved 1 ISO/TR 14232-2:2017(E) Type of wear Metals Ceramics CermetFeCrMoWMnBCSi 87Ni-based cermet 92FeCrNi 99Ni 60 60Fusible 9NiCrSiB-WC-Co 99Inconel 625 55NiWC25 60Mo alloys 9NiWC35 60Ni-21Cr-8,3Mo-5Fe-1,2Nb-Ti 29SiC cermet 57NiCr 51TiC-SFA 56NiCrSiB 11507599107VC-WC-CoCr 74Stelli

24、te 6 50WC cermet 61Stellite-21 42WC-Co 13511151722374849636566686974758599 101104WC-CoCr 1542484955586973 74848599WC-Ni 69Adhesive Fe-0,8C 34 Al2O3 7498 Al2O3-Al 97Fe-19Cr- 0,1C-1,6B 34 Cr2O3 7481103 Cr3C2-NiCr 3774103FeCrMoWMnBCSi 88 TiO2 28 FeB-BN 102MoS2 cermet 59VC-WC-CoCr 74WC-Co 5377489WC-CoCr

25、 4174103Chemical Inconel 625 55 Al2O3-TiO2 64 Cr3C2-NiCr 5585WC-Co 85WC-CoCr 415585Erosion Fe-0,8C 34 Cr2O3 94 Cr3C2-NiCr 52556269Fe-19Cr-0,1C-1,6B 34 TiO2 28 Cr3C2-NiCr-SFA 67Fe-40Al-0,05Zr 31 ZrO2-5CaO 4 FeNiAlCr-TiC-Al2O3 70FeCrMoWMnBCSi 88 ZrO2-Y2O3 41882 Ni60 60Inconel 625 55NiWC25 60NiCrSiB 11

26、NiWC35 60NiCrSiFeB 21SiC cermet 57TiC-SFA 56WC cermet 61WC-Co 345112122384963 6995WC-CoCr 2149555869WC-CoFe 21WC-Ni 69Fretting CuNiIn 91Cr3C2-NiCr 69WC-Co 6989WC-CoCr 69WC-Ni 69Table 1 (continued) 2 ISO 2017 All rights reserved ISO/TR 14232-2:2017(E) Type of wear Metals Ceramics CermetImpact Amorpho

27、us ferrochromes 9Carbide cermet 9Cobalt alloys 9Cr3C2-NiCr 42Fe-0,8C 34WC-Co 21Fe-19Cr-0,1C-1,6B 34WC-CoCr 2142Fusible 9WC-CoFe 21Mo alloys 9NiCrSiFeB 21Stellite-21 42Rolling AlSnCuNi 83WC cermet 61WC-Co 68Sliding Al-20Sn-1Cu 25 Al2O3 167498 Al2O3-Al 97Al-20Sn-1Cu-2Ni 25 Al2O3-TiO2 3264106111 Cr3C2-

28、CoNiCrAlY 110Al-20Sn-1Cu-7Si 25 Al2O3-ZrO2 40 Cr3C2-NiCr 7137174103110Co-28Mo-17Cr-3Si 26 Cr2O3 2133274103 Cr3C2-NiCr-SFA 67CoMoCrSi 90 Cr2O3-TiO2 43 FeB-BN 102CuWZn 79 ZrO2-Y2O3 183278 MoCoB-CoCr 27Fe-15Cr-14Mo-15C-6B-2Y 36Mo-FEP-Al2O3-TiO2 20Fe-40Al-0,05Zr 31MoS2 cermet 59FeCrB 45Ni60 60FeCrNiBC 1

29、09NiCrWB-50Al2O3 86FeCrWBMoMn 35Ni-TiC 79Mo-(Cu-10Sn)-(Al-12Si) 23NiWC25 60Ni-21Cr-8,3Mo-5Fe-1,2Nb-Ti 29NiWC35 60Ni-3Al 33105SiC cermet 57NiCr 33105TiC-SFA 56NiCrSiB 112TiC-Ti 7Stainless steel 2VC-WC-CoCr 74Ti 7WC-(W/Cr)2C-Ni 39WC-Co 712131417193839444653636872747686110WC-CoCr 1214192032414446535874

30、103108WC-Co-NiCrSiB 47WC-Cr3C2-Ni 44110WC-Ni 20Table 1 (continued) ISO 2017 All rights reserved 3 ISO/TR 14232-2:2017(E) 5 Comparison table of corrosion resistance and spray powder chemistry Table 2 Comparison of corrosion resistance and spray powder chemistry Type of corrosion Environment and effec

31、ts Materials Ref. no. Acid/alkaline/ salt Galvanic Al on Ni-20Cr 196Al2O3, Cr2O3 129Fe-based alloy 178Fe-17Cr-38Mo-4C alloy 124Inconel 625 289Inconel 690 202Many kinds of materials 190NiCrMoB 210Stainless steel 184316L 183Ternary coating system involving aluminium, zinc and magnesium 209Twin-wire el

32、ectric arc spraying of zinc and aluminium coatings 188Mechanical Al2O3, Cr2O3, Al2O3-ZrO2 205Metallographic Al2O3-TiO2 160, 261Fe-10Cr-10Mo containing a large amount of carbon and/or boron 121Fe-based alloy 168Hastelloy C-22 145Ni-Ti composite 169WC, NiCrMo 243WC-Co 239Mechanical Cr2O3, WC-12%Co, Ni

33、-11%P, Al-2%Zn 123Uniform Al, Al+Al2O3, Al+Al2O3+Zn 174Al2O3, Al2O3-Cr2O3 295Al2O3-TiO2 270, 273Al-Al2O3 272Cr3C220NiCr 267Fe-Cr-based Armacor C TMcoating 194Fusible Ni-B-Si alloys with a variety of alloy additions (Cr, Mo, Cu, etc.) 191Inconel 625 279Ni, Ni-20Cu, Ni-20Cr, Ni-20Cr+50Al2O3, Ni-20Cr+3

34、0WC-CoCr 161Ni-20Cr 116NiCrBSi 282SM 8625, Inconel 625, SM8276, Hastelloy276, Deloro Stellite 21, Mo wire 294316L 193Ta 2714 ISO 2017 All rights reserved ISO/TR 14232-2:2017(E) Type of corrosion Environment and effects Materials Ref. no.Ti 164, 192, 269, 278TiO2 165WC-10Co4Cr, Cr3C225NiCr, Sanicro28

35、 283YSZ 167Zn, Al, Zn-15Al 266Galvanic Al-5%Mg 171Fe-10Cr-13P-7C 127Fe-based amorphous alloys 138IN 625 139Ni-50%Cr mixed with NbC, TaC, TiC, WC, Cr3C2, or VC 125Ni-based amorphous alloys 135NiCr, NiCrSiB, NiCrMoFeCuBSi, NiCrMoNb, CoNiCrMoBSi, WC-Co, CrC-NiCr 204WC-Co, WC-Co-Cr, WC-NiMoCrFeCo, WC-Fe

36、CrAl, WC-SS316L, WC-FeNiCr alloy, Cr3C2-NiCr, Cr3C2-NiCrMoNb, FeCrC-Ni 285Mechanical TiO2 149Metallographic Cr3C2-NiCr 156WC-CoCr 170 Atmospheric corrosion Galvanic Zn 119, 120High temperatureCrC-NiCr 232MCrAlY 247NiCrAlY 288YSZ 128YSZ, CaO-SiO2-ZrO2 122Environmental embrittlement Cr3C2-NiCr 148Cr3C

37、2-NiCr, WC 154Mechanical Uniform Al2O3, CrNi-steel, CrMo-steel 224Metallographic Al, Zn, NiAl, NiCrBSi 233Uniform CrMo-steel, TiC-Ni-Ti 226AlSi/Graphite, AlSi/hBN 216Environmental embrittlement Zn 252Galvanic Zn 220High temperature Al, FeCrNi, FeCrNiSiB 140Metallographic CrC-NiCr 228 Biochemical Uni

38、form Ethylene methacrylic acid and ethylene tetrafluoroethylene 195 Biological Metallographic Ti 177Table 2 (continued) ISO 2017 All rights reserved 5 ISO/TR 14232-2:2017(E) Type of corrosion Environment and effects Materials Ref. no. Chemical agent High temperatureFe-Al, Incoloy 800H 213In 625 254E

39、nvironmental embrittlement SFA 152SFA, In 625 153Mechanical Hastelloy C276, SUS316L 115 Chemicals in food Mechanical NiCr 219 Combustion gas High temperature304, Al 245CoNiCrAlY 114Cr-based alloy 225Cr-Ni-2,5Mo-1Si-0,5B (55 % and 58 % Cr) 118Fe-Cr-Si 276In 625 254MCrAlY, YSZ 131MoSi 179Ni-20Cr 173Ni

40、-50Cr 151, 211NiAl, WC 246Nickel and cobalt-based self-fluxing alloys, iron-based amorphous alloy and chromium carbide cermet coatings 176Phosphoric acid sealed ceramic coatings 182Sol-gelled 8YZ 181Y2O3-ZrO2 144YSZ 180, 234YSZ, NiAl 136Environmental embrittlement Cr3C2NiCr 148Cr3C2NiCr, WC 154SFA 1

41、52SFA, In 625 153Metallographic Ni-5Al 113 Sea water Galvanic Al 249Al, Zn, ZnAl 253AlSn, AlSnCu 203Al-Zn 286FeCrNiMo stainless steel 217Inconel 625 289Inconel 690 202Many kinds of off-shore application 189Ni-based 16C, Co-based Stellite 6 207Table 2 (continued) 6 ISO 2017 All rights reserved ISO/TR

42、 14232-2:2017(E) Type of corrosion Environment and effects Materials Ref. no.NiCr+Mo, laser alloy 198Stainless steel 184Ti 291, 297TiC+NiTi, (Ti, W)C+Ni, WC-Co, WC-CoCr, CrC-NiCr, Inconel 200WC-Co, Inconel 215WC-CoCr, NiCrSiB 201Zn, Zn-Al 260Zn, ZnAl, ZnSnAl, ZnMgAl, ZnCr5 293ZnAl 264Uniform Al 287A

43、l2O3+sealants 133Al-Cu, Al-Zn, Zn 275AlSi/Graphite, AlSi/hBN 216Polymer 235Ta, Ti 126Ti 134Ti 281WC-CoCr 187WC-CoCr/HVOF, Sealing 166Zn, Zn-15Al, Al, Al-5Si, Al-12Si, Cu-7Al-0,5Fe, Cu-9Al-4Ni-4Fe-1,5Mg, 60Cu-40Zn-0,7Sn-0,05Pb, 420 stainless steel, 316 stainless steel 162ZnNi-Al2O3, ZnCu-Al2O3, Zn-Al

44、-Al2O3 284Environmental embrittlement Al 130Zn 197Galvanic Al, Al+Al2O3, Al+Al2O3+Zn 292WC-Co, Ni 137WC-Co, WC-Co-Cr, WC-NiMoCrFeCo, WC-FeCrAl, WC-SS316L, WC-FeNiCr alloy, Cr3C2-NiCr, Cr3C2-NiCrMoNb, Fe-CrC-Ni 285WC-CoCr, WC-NiCr, WC-CoCrMo, WC-CrMoNi 208Zn, Al, Zn15Al, Al5Mg 199Zn, Al 242Zn 220High

45、 temperature Al, FeCrNi, FeCrNiSiB 140Mechanical PEEK 230TiO2 149WC-Co, WC-CoCr, Cr2O3, NiCrSiB 212Metallographic Cr3C2-NiCr 156, 228WC-CoCr 251Table 2 (continued) ISO 2017 All rights reserved 7 ISO/TR 14232-2:2017(E) Type of corrosion Environment and effects Materials Ref. no.WC-NiCr, CrC-NiCr, TiC

46、-NiCr 229ZnAl 132 Metallographic 316L 238316L, Hastelloy C 236Al, Zn, NiAl, NiCrBSi 233Fe-based 257Hasrelloy C 240Inconel 625 237NiCrMoNb 241NiCrWBSi 143316 263Ti 158WC-CoCr 244WC-CoCr, WC-Co 146Galvanic WC-Co 227Uniform NiCrMoSiB 141Mechanical Al2O3 214Al2O3, Cr2O3, Al2O3-Cr2O3 206NiCrMoSiB 142Galvanic WC-CoCr, WC-NiCr, WC-CoCrMo, WC-CrMoNi 218High temperature SUME SOL, Mo, WC-CoCr 223Uniform Al2O3, CrNi-steel, CrMo-steel 224Environmental embrittlementStainless steel 147Zn,