DLA DSCC-DWG-96003 REV E-2008 FILTER EMI HYBRID.pdf

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1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Page 5. Changed package length and width max dimensions. Editorial changes throughout. 4 Aug 2000 K. A. Cottongim B Added device type 02 and case outlines Y and Z. Added subgroups 5 and 6 of MIL-PRF-38534 group A test table to Table II. 21 Dec 2000 K.A. Cot

2、tongim C Editorial changes throughout. 8 Dec 2005 W. E. Sindelar D Added device type 03 and case outline W to accommodate a new part. Pg 3. Paragraph 3.3 - Added pure tin prohibition Added a new source of supply. 31 May 2006 M. A. Radecki E Table I: deleted requirement to measure noise reduction at

3、1kHz and 5 MHz for device types 01 and 02. Editorial changes. 10 Dec 2008 Michael A. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV E E E E E E E E E E E REV STATUS OF PAGES PAGES 1 2 3 4 5 6 7 8 9 10 11 PMIC N/A PREPARED BY Patrick Kyne DEFENSE SUPPLY CENTER, COLUMBUS C

4、OLUMBUS, OH CHECKED BY Dennis L. Cross APPROVED BY Edward H. Back TITLE: FILTER, EMI, HYBRID SIZE A CODE IDENT. NO. 037Z3 DWG NO. 96003 Original date of drawing: 20 March 1996 REV E PAGE 1 OF 11 AMSC N/A 5915-E082 Provided by IHSNot for ResaleNo reproduction or networking permitted without license f

5、rom IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 96003 REV E PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for hybrid microcircuit electromagnetic interference (EMI) suppression filters to be processed in accordance with MIL-PRF-3853

6、4. Two product assurance classes consisting of military high reliability (device class H) and space application (device class K) and a choice of lead finishes are available and are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance (RHA) level

7、s, are reflected in the PIN. 1.2 Part or Identifying Number (PIN). The complete shall be as follows: 96003 - 01 H X X Drawing RHA Device type Device class Case Lead number designator (See 1.2.2) designator outline finish (See 1.2.1) (See 1.2.3) (See 1.2.4) (See 1.2.5) 1.2.1 Radiation hardness assura

8、nce (RHA) designator. Device classes H and K RHA marked devices will meet the MIL-PRF-38534 specified RHA levels and will be marked with the appropriate RHA designator. A dash (-) indicates a non-RHA device. 1.2.2 Device type. The device type will identify the circuit function as follows: Device typ

9、e Generic number Circuit function 01 FMSA-461, FMGA-461 EMI filter, 0.80 A 02 STF28-461 EMI filter, 0.80 A 03 EFJ2803H EMI filter, 3.0 A 1.2.3 Device class designator. The device class designator will be a single letter identifying the product assurance level as follows: Device class Device requirem

10、ents documentation H or K Certification and qualification to MIL-PRF-38534 1.2.4 Case outline. The case outline will be as designated in MIL-STD-1835, and as follows: Outline letter Case outline W .980” x .805” x .410” (see figure 4) X .980” x .805” x .270” (see figure 1) Y .880” x 1.010” x .250” (s

11、ee figure 2) Z .880” x 1.010” x .250” (see figure 3) 1.2.5 Lead finish. The lead finish will be as specified in MIL-PRF-38534 for classes H and K. Finish letter “X” will not be marked on the filter or its packaging. The “X” designation is for use when lead finish A, B, or C is considered acceptable

12、and interchangeable without preference. 1.3 Absolute maximum ratings. 1/ Input voltage - +50 V dc Input current - 0.80 A (device types 01 and 02) 3.0 A (device type 03) Power dissipation - 1.37 W Lead temperature (soldering, 10 seconds) - +300C Storage temperature - -65C to +150C 1.4 Recommended ope

13、rating conditions. Input voltage - +12 V dc to +50 V dc Case operating temperature range - -55C to +125C 1/ Stresses above the absolute maximum ratings may cause permanent damage to the device, except that input voltage transients up to 80 V dc for not more than 100 ms are allowed. Provided by IHSNo

14、t for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 96003 REV E PAGE 3 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this d

15、rawing. This section does not include documents cited in other sections of this drawing or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of d

16、ocuments in sections 3 and 4 of this drawing, whether or not they are listed here. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified,

17、 the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-38534 - Hybrid Microcircuits, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883 - Test Methods and Procedures for Microelectronics. (Copies of these docum

18、ents are available online at http:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. In the event of a conflict between the text of this drawing and the references cited herein, th

19、e text of this drawing takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be in accordance with MIL-PRF-38534 and as specified her

20、ein. 3.2 Interface and physical dimensions. The interface and physical dimensions shall be as specified in MIL-PRF-38534 and as specified herein. 3.2.1 Case outline. The case outline shall be in accordance with 1.2.4 herein and figures 1, 2, 3, or 4. 3.2.2 Terminal connections. The terminal connecti

21、ons shall be as specified on figures 1, 2, 3, or 4. 3.3 Pure tin prohibition. The use of pure tin as an underplate or final finish in the internal or external construction of the filter and the terminations is prohibited. This includes the discrete devices and solders used internal to the case. The

22、use of tin alloys other than lead is permissible as specified in APPENDIX E of MIL-PRF-38534. 3.4 Electrical performance characteristics. Unless otherwise specified herein, the electrical performance characteristics are as specified in table I and shall apply over the full specified operating temper

23、ature range. 3.5 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical tests for each subgroup are defined in table I. 3.6 Marking. Marking shall be in accordance with MIL-PRF-38534. The part shall be marked with the PIN listed in

24、 1.2 herein. In addition, the manufacturers PIN may also be marked as listed on QML-38534. 3.7 Manufacturer eligibility. . To be eligible for listing as an approved source of supply, the manufacturer shall be certified and qualified to MIL-PRF-38534. In addition to the general requirements of MIL-PR

25、F-38534, the manufacturer of the part described herein shall maintain the electrical test data (variables format) from the initial quality conformance inspection group A lot sample, produced on the certified line, for each device type listed herein. The data should also include a summary of all para

26、meters manually tested, and for those which, if any, are guaranteed. This data shall be maintained under document revision level control by the manufacturer and be made available to the preparing activity (DSCC-VA) upon request. Provided by IHSNot for ResaleNo reproduction or networking permitted wi

27、thout license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 96003 REV E PAGE 4 3.8 Certificate of compliance. A certificate of compliance shall be required from a manufacturer in order to supply to this drawing. The certificate of compliance submitte

28、d to DSCC-VA shall affirm that the manufacturers product meets the requirements of MIL-PRF-38534, and the requirements herein. 3.9 Certificate of conformance. A certificate of conformance as required in MIL-PRF-38534 shall be provided with each lot of filters delivered to this drawing. 3.10 Recycled

29、, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle

30、 costs. 3.11 Workmanship. Filters shall be processed in such a manner as to be uniform in quality and shall be free from cold soldering, corrosion, pits, dents, cracks, rough or sharp edges, misalignments, and other defects that will affect life, serviceability, or appearance. TABLE I. Electrical pe

31、rformance characteristics. Limits Test Symbol Conditions -55C TC 125C unless otherwise specified Group A subgroups Device types Min Max Units Input voltage 1/ VIN 1, 2, 3 01, 02, 03 0 50 V dc f = 1 kHz 4, 5, 6 03 -1 +1 f = 500 kHz 4, 5, 6 01, 02, 03 50 f = 1 MHz 4, 5, 6 01, 02, 03 50 Noise reduction

32、 2/ NO f = 5 MHz 4, 5, 6 03 45 dB 01 1.5 DC resistance RDC Sum of + VINto + Vout path and input return to output return path 1 02, 03 1.2 Isolation ISO Any pin to case, 500 V dc 1 01, 02, 03 100 M 01 24,000 02 45,000 Capacitance 1/ CAP Any pin to case 1 03 4,000 pF 1/ This parameter is guaranteed by

33、 design and shall be tested after design changes and during prototype evaluation only. 2/ A 2F (minimum) ceramic capacitor must be connected from +VOUTto output return unless the filter is being used in conjunction with appropriate DC-DC converter models. Provided by IHSNot for ResaleNo reproduction

34、 or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 96003 REV E PAGE 5 Device type 01, 02 Case outline X Terminal number Terminal symbol 1 positive input 2, 3 positive output 4, 8 case ground 5, 6 output common 7 in

35、put common NOTES: 1. Dimensions are in inches. 2. Metric equivalents are for general information only. 3. Unless otherwise specified, tolerance is .005 for three place decimals and .01 for two place decimals. FIGURE 1. Case outline X and terminal connections. Inches mm .002 0.05 .010 0.25 .01 0.3 .0

36、18 0.46 .056 1.42 .097 2.46 .135 3.43 .270 6.86 .290 7.37 .397 10.08 .697 17.70 .735 18.67 .805 20.45 .835 21.21 .980 24.89 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG

37、 NO. 96003 REV E PAGE 6 Inches Millimeters Symbol Min Max Min Max A - .250 - 6.36 b .012 .022 0.30 0.56 c .008 .016 0.20 0.41 D .860 .880 21.84 22.35 E .990 1.010 25.15 25.65 e .100 BSC 2.54 BSC L .500 TYP 12.7 TYP Q .070 .090 1.78 2.29 R - .060 - 1.52 S1 .090 .110 2.29 2.79 Device type 01 Case outl

38、ine Y Terminal number Terminal symbol 1, 2 3, 4, 15, 16 5, 6, 13, 14 7, 8, 9 10, 11, 12 17, 18 positive input no connection case ground positive output output common input common FIGURE 2. Case outline Y and terminal connections. Provided by IHSNot for ResaleNo reproduction or networking permitted w

39、ithout license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 96003 REV E PAGE 7 Inches Millimeters Symbol Min Max Min Max A - .250 - 6.36 A1 .005 .020 0.13 0.51 b .012 .022 0.30 0.56 c .008 .016 0.20 0.41 D .860 .880 21.84 22.35 E .990 1.010 25.15 25

40、.65 e .100 BSC 2.54 BSC L .135 TYP 3.43 TYP L1 .060 .080 1.52 2.03 L2 .045 .065 1.14 1.65 R - .060 - 1.52 S1 .090 .110 2.29 2.79 Device type 01 Case outline Z Terminal number Terminal symbol 1, 2 3, 4, 15, 16 5, 6, 13, 14 7, 8, 9 10, 11, 12 17, 18 positive input no connection case ground positive ou

41、tput output common input common FIGURE 3. Case outline Z and terminal connections. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 96003 REV E PAGE 8 Inches Millimeter

42、s Symbol Min Max Min Max A 0.960 0.980 24.38 24.89 B 0.785 0.805 19.94 20.45 C - 0.410 - 10.41 D 0.190 0.220 4.83 5.59 E 0.016 0.020 0.41 0.51 F 0.130 0.140 3.30 3.56 G 0.595 0.605 15.11 15.37 H 0.095 0.105 2.41 2.67 J 0.295 0.305 7.49 7.75 K 0.595 0.605 15.11 15.37 L 0.093 0.103 2.36 2.62 Device ty

43、pe 03 Case outline W Terminal number Terminal symbol 1 positive input 2, 3 positive output 4, 8 case ground 5, 6 output common 7 input common FIGURE 4. Case outline W and terminal connections. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE S

44、UPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 96003 REV E PAGE 9 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection procedures shall be in accordance with MIL-PRF-38534. 4.2 Screening. Screening shall be in accordance with MIL-PRF-38534. The following ad

45、ditional criteria shall apply: a. Burn-in test, method 1015 of MIL-STD-883. (1) Test condition A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level control and shall be made available to DSCC-VA or the acquiring activity upon request. Also, the test c

46、ircuit shall specify the inputs, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified in test method 1015 of MIL-STD-883. (2) TAas specified in accordance with table I of method 1015 of MIL-STD-883. b. Interim and final electrical test parameters shall be as

47、 specified in table II herein, except interim electrical parameter tests prior to burn-in are optional at the discretion of the manufacturer. 4.3 Conformance inspection. Conformance inspection (CI) and periodic inspection (PI) shall be in accordance with MIL-PRF-38534 and as specified herein. 4.3.1 Group A inspection (CI). Group A inspection shall be in accordance with MIL-PRF-38534 and as follows: a. Tests shall be as specif