DIN EN ISO 15609-5-2012 Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 5 Resistance welding (ISO 15609-5 2011.pdf

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1、March 2012 Translation by DIN-Sprachendienst.English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、25.160.10!$zV#“1875100www.din.deDDIN EN ISO 15609-5Specification and qualification of welding procedures for metallicmaterials Welding procedure specification Part 5: Resistance welding (ISO 15609-5:2011)English translation of DIN EN ISO 15609-5:2012-03Anforderung und Qualifizierung von Schweiverfah

3、ren fr metallische Werkstoffe Schweianweisung Teil 5: Widerstandsschweien (ISO 15609-5:2011)Englische bersetzung von DIN EN ISO 15609-5:2012-03Descriptif et qualification dun mode opratoire de soudage pour les matriauxmtalliques Descriptif dun mode opratoire de soudage Partie 5: Soudage par rsistanc

4、e (ISO 15609-5:2011)Traduction anglaise de DIN EN ISO 15609-5:2012-03SupersedesDIN EN ISO 15609-5:2004-10www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.2003.12 DIN EN ISO 15609-5:2012-03 2 A comma is used as the decimal marker. Na

5、tional foreword This standard has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes”, Subcommittee SC 6 “Resistance welding and allied mechanical joining” (Secretariat: DIN, Germany), in collaboration with Technical Committee CEN/TC 121 “Welding” (Secretariat: DIN, Germany

6、). The responsible German body involved in its preparation was the Normenausschuss Schweien und verwandte Verfahren (Welding and Allied Processes Standards Committee), DIN/DVS Joint Committee NA 092-00-12-02 AK Punkt-, Buckel- und Rollennahtschweien (DVS AG V 3.2). DIN EN ISO 15609 consists of the f

7、ollowing parts, under the general title Specification and qualification of welding procedures for metallic materials Welding procedure specification: Part 1: Arc welding Part 2: Gas welding Part 3: Electron beam welding Part 4: Laser beam welding Part 5: Resistance welding Part 6: Laser-arc hybrid w

8、elding (under preparation) Requests for official interpretations of any aspect of this part of ISO 15609 should be directed to the Secretariat of ISO/TC 44/SC 6 via DIN (German Institute for Standardization). The DIN Standards corresponding to the International Standards referred to in this document

9、 are as follows: ISO 669 DIN ISO 669 ISO 4063 DIN EN ISO 4063 ISO 5183 (all parts) DIN EN ISO 5183 (all parts) ISO 5184 DIN ISO 5184 ISO 5821 DIN EN ISO 5821 ISO 5827 DIN ISO 5827 ISO 8205-1 DIN EN ISO 8205-1 ISO 8205-2 DIN EN ISO 8205-2 ISO 8430 (all parts) DIN EN 28430 (all parts) ISO 14327 DIN EN

10、 ISO 14327 ISO 15607:2003 DIN EN ISO 15607:2004-03 ISO 15614-12 DIN EN ISO 15614-12 ISO 15614-13 DIN EN ISO 15614-13 ISO 17677-1 DIN EN ISO 17677-1 Amendments This standard differs from DIN EN ISO 15609-5:2004-10 as follows: a) the text of EN ISO 15609-5:2011 has been adopted in full; b) the standar

11、d has been editorially revised; c) in Annex D examples of parameters in upset welding and flash welding have been included; d) Annex ZA is no longer included. DIN EN ISO 15609-5:2012-03 3 Previous editions DIN EN ISO 15609-5: 2004-10 National Annex NA (informative) Bibliography DIN ISO 669, Resistan

12、ce welding Resistance welding equipment Mechanical and electrical requirements DIN EN ISO 4063, Welding and allied processes Nomenclature of processes and reference numbers DIN EN ISO 5183-1, Resistance welding equipment Electrode adaptors, male taper 1:10 Part 1: Conical fixing, taper 1:10 DIN EN I

13、SO 5183-2, Resistance spot welding Electrode adaptors, male taper 1:10 Part 2: Parallel shank fixing for end-thrust electrodes DIN ISO 5184, Straight resistance spot welding electrodes DIN EN ISO 5821, Resistance welding Spot welding electrode caps DIN ISO 5827, Spot welding Electrode back-up and cl

14、amps DIN EN ISO 8205-1, Water-cooled secondary connection cables for resistance welding Part 1: Dimensions and requirements for double-conductor connection cables DIN EN ISO 8205-2, Water-cooled secondary connection cables for resistance welding Part 2: Dimensions and requirements for single-conduct

15、or connection cables DIN EN 28430-1, Resistance spot welding Electrode holders Part 1: Taper fixing 1:10 DIN EN 28430-2, Resistance spot welding Electrode holders Part 2: Morse taper fixing DIN EN 28430-3, Resistance spot welding Electrode holders Part 3: Parallel shank fixing for end thrust DIN EN

16、ISO 14327, Resistance welding Procedures for determining the weldability lobe for resistance spot, projection and seam welding DIN EN ISO 15607:2004-03, Specification and qualification of welding procedures for metallic materials General rules DIN EN ISO 15614-12, Specification and qualification of

17、welding procedures for metallic materials Welding procedure test Part 12: Spot, seam and projection welding DIN EN ISO 15614-13, Specification and qualification of welding procedures for metallic materials Welding procedure test Part 13: Upset (resistance butt) and flash welding DIN EN ISO 17677-1,

18、Resistance welding Vocabulary Part 1: Spot, projection and seam welding DIN EN ISO 15609-5:2012-03 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 15609-5 October 2011 ICS 25.160.10 Supersedes EN ISO 15609-5:2004English Version Specification and qualificat

19、ion of welding procedures for metallic materials - Welding procedure specification - Part 5: Resistance welding (ISO 15609-5:2011, Corrected version 2011-12-01) Descriptif et qualification dun mode opratoire de soudage pour les matriaux mtalliques - Descriptif dun mode opratoire de soudage - Partie

20、5: Soudage par rsistance (ISO 15609-5:2011, Version corrige 2011-12-01) Anforderung und Qualifizierung von Schweiverfahren fr metallische Werkstoffe - Schweianweisung - Teil 5: Widerstandsschweien (ISO 15609-5:2011, korrigierte Fassung 2011-12-01) This European Standard was approved by CEN on 30 Sep

21、tember 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be

22、obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to th

23、e CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembo

24、urg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights

25、 of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 15609-5:2011: EContents EN ISO 15609-5:2011 (E) DIN EN ISO 15609-5:2012-03 2 Page Foreword 3 1 Scope 4 2 Normative references 4 3 Terms and definitions .5 4 Technical contents of welding proced

26、ure specification .5 4.1 General 5 4.2 Product manufacturer .5 4.3 Parent materials .5 4.3.1 Composition .5 4.3.2 Dimensions .5 4.4 Common to all welding procedures .5 4.4.1 Welding process 5 4.4.2 Machine specification .6 4.4.3 Joint design 6 4.4.4 Surface and edge preparation 6 4.4.5 Welding techn

27、ique .7 4.4.6 Resistance welding electrodes and auxiliaries 7 4.4.7 Machine parameters and control settings 7 Annex A (informative) Example of a WPS I: Planned process requirements .8 Annex B (informative) Example of a WPS II: Quality acceptance criteria .9 Annex C (informative) Example of a WPS III

28、: Welding machine set-up 10 Annex D (informative) Examples of parameters in resistance welding .11 Bibliography 16 Foreword This document (EN ISO 15609-5:2011) has been prepared by Technical Committee ISO/TC 44 Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Weldi

29、ng”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2012, and conflicting national standards shall be withdrawn at the latest by April 2012. Attenti

30、on is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 15609-5:2004. According to the CEN/CENELEC Internal Regulatio

31、ns, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,

32、Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 15609-5:2011 has been approved by CEN as a EN ISO 15609-5:2011 without any modification. “EN ISO 15609-5:2011 (E) DIN EN ISO 15609-5:2012-03 3 1 S

33、cope This part of ISO 15609 specifies requirements for the content of welding procedure specifications for resistance spot, seam, butt and projection welding processes. It is necessary to establish the acceptability of applying the principles of this part of ISO 15609 to other resistance and related

34、 welding processes before any qualification is undertaken. NOTE Details of ISO 15609 (all parts for titles, see Foreword) are given in ISO 15607:2003, Annex A. Variables listed in this part of ISO 15609 are those influencing either weld dimensions (quality), weld nugget dimension, weld pattern posit

35、ioning, mechanical properties or geometry of the welded joint. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document

36、 (including any amendments) applies. ISO 669, Resistance welding Resistance welding equipment Mechanical and electrical requirements ISO 4063, Welding and allied processes Nomenclature of processes and reference numbers ISO 5183 (all parts), Resistance welding equipment Electrode adaptors, male tape

37、r 1:10 ISO 5184, Straight resistance spot welding electrodes ISO 5821, Resistance welding Spot welding electrode caps ISO 5827, Spot welding Electrode back-ups and clamps ISO 8205-1, Water-cooled secondary connection cables for resistance welding Part 1: Dimensions and requirements for double-conduc

38、tor connection cables ISO 8205-2, Water-cooled secondary connection cables for resistance welding Part 2: Dimensions and requirements for single-conductor connection cables ISO 8430 (all parts), Resistance spot welding Electrode holders ISO 15607:2003, Specification and qualification of welding proc

39、edures for metallic materials General rules ISO 15614-12, Specification and qualification of welding procedures for metallic materials Welding procedure test Part 12: Spot, seam and projection welding 4 EN ISO 15609-5:2011 (E) DIN EN ISO 15609-5:2012-03 ISO 15614-13, Specification and qualification

40、of welding procedures for metallic materials Welding procedure test Part 13: Resistance butt and flash welding ISO 17677-1, Resistance welding Vocabulary Part 1: Spot, projection and seam welding 3 Terms and definitions For the purposes of this International Standard, the terms and definitions given

41、 in ISO 15607, ISO 17677-1 and ISO 669 apply. 4 Technical contents of welding procedure specification 4.1 General The welding procedure specification (WPS) shall provide all information required to make a weld. The minimum information required in a WPS for resistance welding processes is listed in 4

42、.2 to 4.4. For some applications, it is necessary to supplement the list. All relevant information shall be specified in the WPS. Tolerance ranges shall be specified. Examples of the WPS format are shown in Annexes A, B and C; these forms should be modified according to actual practice. 4.2 Product

43、manufacturer Identification of the product manufacturer. Identification of the WPS. Reference to the welding procedure qualification record (WPQR see ISO 15614-12 and ISO 15614-13). 4.3 Parent materials 4.3.1 Composition Designation and type(s) of the material(s) and referenced standard(s). In case

44、of coating(s), type, thickness, single or double sided. 4.3.2 Dimensions Thickness of material(s). Dimensions of cross-section of pipe or section (butt welding). 4.4 Common to all welding procedures 4.4.1 Welding process Welding process(es) specified shall be designated as listed in ISO 4063: 5 EN I

45、SO 15609-5:2011 (E) DIN EN ISO 15609-5:2012-03 a) Spot welding (21): manual, multi, direct indirect push-pull series, mechanized, automated, robotic, weld bonding; b) Seam welding (22) (roll spot welding): manual/mechanized/automatic/robotic; c) Projection welding (23): single/multiple, embossed/sol

46、id; d) Flash welding (24): flashing/upsetting, with/without preheating; e) Upset welding (Resistance butt welding) (25). 4.4.2 Machine specification Type of machine used and appropriate identification. 4.4.3 Joint design The overlap, edge distance, pitch, sequence and pattern, spot or projection dim

47、ensions, shall be specified and shall comply with the appropriate standards, as applicable. NOTE A sketch can be used to show the joint design/configuration. 4.4.4 Surface and edge preparation Degreasing, wire brushing, chemical etching, etc. For butt welding, any mechanical edge/joint-face preparat

48、ion (e.g. facing, finishing). For spot, seam and projection welding any removal of edge burrs to avoid shunting. 6 EN ISO 15609-5:2011 (E) DIN EN ISO 15609-5:2012-03 4.4.5 Welding technique Manual, mechanized, automated, robotic welding. Access details, weld sequence and/or pattern. Clamping or guidance systems, tack welding, etc. Procedures to minimize distortio