DIN EN 12952-18-2013 Water-tube boilers and auxiliary installations Part 18 Operating instructions German version EN 12952-18 2012《水管锅炉和辅助装置 第18部分 操作说明 德文版本EN 12952-18-2012》.pdf

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1、January 2013 Translation by DIN-Sprachendienst.English price group 9No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、 27.040!$gL“1936841www.din.deDDIN EN 12952-18Water-tube boilers and auxiliary installations Part 18: Operating instructions;English version EN 12952-18:2012,English translation of DIN EN 12952-18:2013-01Wasserrohrkessel und Anlagenkomponenten Teil 18: Betriebsanleitungen;Englische Fassung EN 12952-1

3、8:2012,Englische bersetzung von DIN EN 12952-18:2013-01Chaudires tubes deau et installations auxiliaires Partie 18: Instructions de service;Version anglaise EN 12952-18:2012,Traduction anglaise de DIN EN 12952-18:2013-01www.beuth.deIn case of doubt, the German-language original shall be considered a

4、uthoritative.Document comprises 14pages12.12 DIN EN 12952-18:2013-01 2 A comma is used as the decimal marker. National foreword This document (EN 12952-18:2012) has been prepared by Technical Committee CEN/TC 269 “Shell and water-tube boilers” (Secretariat: DIN, Germany). The responsible German body

5、 involved in its preparation was the Normenausschuss Rohrleitungen und Dampfkesselanlagen (Piping and Boiler Plant Standards Committee), Working Committee NA 082-00-18 AA Dampfkesselanlagen. For more detailed information about the Normenausschuss Rohrleitungen und Dampfkesselanlagen (NARD), please v

6、isit www.nard.din.de. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12952-18 October 2012 ICS 27.040 English Version Water-tube boilers and auxiliary installations -Part 18: Operating instructions Chaudires tubes deau et installations auxiliaires -Partie 18 : Instructions de service Wasserroh

7、rkessel und Anlagenkomponenten -Teil 18: Betriebsanleitungen This European Standard was approved by CEN on 8 September 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard wi

8、thout any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any othe

9、r language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic,

10、Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMI

11、TTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12952-18:2012: EEN 12952-18:2012 (E) 2

12、 Contents Page Foreword 31 Scope 52 Normative references 53 Terms and definitions .54 Objective of operating instructions .65 Content and organisation of operating instructions 65.1 General aspects .65.2 Organisation of the operating instructions .65.3 Plant and process-related aspects 75.4 Operatio

13、n related aspects .8Annex A (informative) Recommended sections of operating instructions 10Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 97/23/EC . 11Bibliography . 12DIN EN 12952-18:2013-01 EN 12952-18:2012 (E) 3 Foreword This docu

14、ment (EN 12952-18:2012) has been prepared by Technical Committee CEN/TC 269 “Shell and water-tube boilers”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by

15、 April 2013, and conflicting national standards shall be withdrawn at the latest by April 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such paten

16、t rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive 97/23/EC, see informative Annex ZA, which is an integral part of this

17、document. The European Standard series EN 12952 concerning water-tube boilers and auxiliary installations consists of the following parts: Part 1: General; Part 2: Materials for pressure parts of boilers and accessories; Part 3: Design and calculation for pressure parts; Part 4: In-service boiler li

18、fe expectancy calculations; Part 5: Workmanship and construction of pressure parts of the boiler; Part 6: Inspection during construction, documentation and marking of pressure parts of the boiler; Part 7: Requirements for equipment for the boiler; Part 8: Requirements for firing systems for liquid a

19、nd gaseous fuels for the boiler; Part 9: Requirements for firing systems for pulverized solid fuels for the boiler; Part 10: Requirements for safeguards against excessive pressure; Part 11: Requirements for limiting devices of the boiler and accessories; Part 12: Requirements for boiler feedwater an

20、d boiler water quality; Part 13: Requirements for flue gas cleaning systems; Part 14: Requirements for flue gas DENOX-systems liquefied pressurized ammonia and ammonia water solution; Part 15: Acceptance tests; Part 16: Requirements for grate and fluidized-bed firing systems for solid fuels for the

21、boiler; DIN EN 12952-18:2013-01 EN 12952-18:2012 (E) 4 CR 12952 Part 17: Guideline for the involvement of an inspection body independent of the manufacturer; Part 18: Operating instructions. Although these parts can be obtained separately, it should be recognised that the parts are inter-dependent.

22、As such, the design and manufacture of water-tube boilers requires the application of more than one part in order for the requirements of the standard to be satisfactorily fulfilled. NOTE A “Boiler Helpdesk“ has been established in CEN/TC 269 which may be contacted for any questions regarding the ap

23、plication of the European Standards series EN 12952 and EN 12953, see the following website: http:/www.boiler-helpdesk.din.de According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Bel

24、gium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switz

25、erland, Turkey and the United Kingdom. DIN EN 12952-18:2013-01 EN 12952-18:2012 (E) 5 1 Scope This part of this European Standard specifies the organisation and content of operating instructions for water-tube boilers and auxiliary installations as defined in EN 12952-1 when placed on the market. To

26、 what extent the following aspects are used for the establishment of an operating instruction depends on the stipulated scope of delivery and of the requirements by contract regarding plant operation and maintenance. NOTE The manufacturers scope of supply may be either pressure equipment, or pressur

27、e equipment and “auxiliary” plant such as motors, pumps and fans. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references,

28、the latest edition of the referenced document (including any amendments) applies. EN 12952-1:2001, Water-tube boilers and auxiliary installations Part 1: General EN 12952-3:2011, Water-tube boilers and auxiliary installations Part 3: Design and calculation for pressure parts of the boiler EN 12952-6

29、:2011, Water-tube boilers and auxiliary installations Part 6: Inspection during construction; documentation and marking of pressure parts of the boiler EN 12952-12:2003, Water-tube boilers and auxiliary installations Part 12: Requirements for boiler feedwater and boiler water quality 3 Terms and def

30、initions For the purposes of this document, the terms and definitions given in EN 12952-1:2001 and the following apply. 3.1 Piping and Instrument Diagram (P reasonably foreseeable misuse; and residual hazards that may exist. The aspects given in Clause 5 are to be considered the minimum requirements

31、, where applicable, in the establishment of the operating instructions and do not claim to be complete. 5 Content and organisation of operating instructions 5.1 General aspects The operating instructions shall contain the following: a) manufacturers data (company name, complete address, further cont

32、act data, where required, e.g. of the authorised representative established within the European Union); b) information on product identification; c) the year of manufacture; d) reference to copyright protection as regards the operating instructions; e) information on the use of the operating instruc

33、tions (group of users, availability, explanation of symbols); f) where required, EC conformity declarations, and declarations of incorporation; g) information on the required qualifications of the operating personnel; h) information affixed to the pressure equipment in accordance with EN 12952-6:201

34、1, Clause 12, with the exception of serial identification. It is recommended that the operating instructions include a declaration of exemption from liability (in the case of non-observance of the operating instructions, change of operating instructions, unauthorised changes of the plant). 5.2 Organ

35、isation of the operating instructions As regards unmistakable communication of the information contained in the operating instructions care shall be taken to ensure that: a) the limits of the intended use can be identified without doubt; b) instructions for use have been clearly and unambiguously fo

36、rmulated; c) the sequence of activities to be performed is clearly represented; d) warning and safety notices regarding misuse and inadequate use are contained; DIN EN 12952-18:2013-01 EN 12952-18:2012 (E) 7 e) residual hazards as well as prohibitions have been clearly formulated and represented; f)

37、 graphic symbols, terminology and abbreviations are explained at suitable locations; g) figures and tables have been clearly structured and arranged; h) data on process parameters and set values regarding units of measure and order of magnitude are consistent with the related data on plant parts, di

38、splays and screens. As regards the required language of the operating instructions agreements under both public and private law should be considered. 5.3 Plant and process-related aspects The operating instructions shall be established with due consideration of plant and process-related aspects: a)

39、description of the plant (extent of plant; plant concept; functional mode of the plant/plant sections/components; process characteristics, operational characteristics, technical data) including related representations (drawings, P b) design rules, design data e.g. number of stress cycles, wall thick

40、ness allowance due to oxidation, corrosion, erosion, abrasion; c) data on hydrostatic test pressure according to EN 12952-3:2011, 5.7.4; d) data on process parameters, performance data (design values, allowable operational parameters, limit values); e) guaranteed properties requirements (parameters

41、to be proven, properties to be observed); f) description of operational modes, e.g. automatic, manual, operation without permanent intervention (without permanent supervision); g) description of functional groups, control circuits; h) interaction of interfaces/system boundaries with upstream/ downst

42、ream systems; i) description of safety and protective devices, emergency shut-offs; j) description of signals and annunciations (optical and acoustical signals, warning signals, alarm annunciations); k) indication of set values, e.g. of items of equipment, position of valves; l) data on loadings (ad

43、ditional loads), moments exerted by connected equipment, and dimensions; m) indication of location/operation of fire alarms/fire protection possibilities; n) indication of operating supplies, consumables, residual matter (properties, storage, use, disposal); o) data on surrounding atmosphere (temper

44、ature, air humidity, sound propagation, contaminations, explosive gases/dust); p) lists (spare parts, wear parts, items of equipment, consumers); q) system-overlapping remarks on safety and environmental protection; r) description of residual hazards subject to the hazard analysis on account of pres

45、sure; DIN EN 12952-18:2013-01 EN 12952-18:2012 (E) 8 s) for installations incorporating auxiliary plant the operating instructions supplied with that auxiliary plant shall be part of the boiler operating instructions; t) description of sources of danger, danger areas, other effects, protective measu

46、res, emergency measures and other accident prevention measures; u) description of warning notices, warning signs; v) requirements for personal protection equipment. 5.4 Operation related aspects Operation related aspects shall be considered when establishing the operating instructions: a) assembly,

47、installation, erection (descriptions, drawings, circuitry); b) power plant chemistry (chemical mode of operation, boiler feedwater and boiler water quality according to EN 12952-12:2003); c) provision of operational readiness (start-up check list); d) preparation for plant start-up (initial start-up

48、, upon regular shutdown, upon repairs); e) start-up of plant, start-up conditions (cold start, warm start, hot start); f) normal operation, commercial service (full load, partial load, load changes); g) for boiler plant permitted to operate without manual intervention (without permanent supervision), the maximum time without manual intervention and any additional inspection or operation criteria shall be specified; h) operational troubles due to failure of units, inadmissib