DIN EN 12735-1-2016 Copper and copper alloys - Seamless round tubes for air conditioning and refrigeration - Part 1 Tubes for piping systems German version EN 12735-1 2016《铜和铜合金 空调.pdf

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1、November 2016 English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.040.15!%q(“2587805www.din.de

2、DIN EN 12735-1Copper and copper alloys Seamless, round tubes for air conditioning and refrigeration Part 1: Tubes for piping systems;English version EN 127351:2016,English translation of DIN EN 12735-1:2016-11Kupfer und Kupferlegierungen Nahtlose Rundrohre fr die Klte und Klimatechnik Teil 1: Rohre

3、fr Leitungssysteme;Englische Fassung EN 127351:2016,Englische bersetzung von DIN EN 12735-1:2016-11Cuivre et alliages de cuivre Tubes ronds sans soudure pour lair conditionn et la rfrigration Partie 1: Tubes pour canalisations;Version anglaise EN 127351:2016,Traduction anglaise de DIN EN 12735-1:201

4、6-11SupersedesDIN EN 127351:201012www.beuth.deDocument comprises tw pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.11.16DIN EN 12735-1:2016-11 2 A comma is used as the decimal marker. National foreword This document (EN 12735-

5、1:2016) has been prepared by Technical Committee CEN/TC 133 “Copper and copper alloys” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was DIN-Normenausschuss Nichteisenmetalle (DIN Standards Committee Nonferrous Metals), Working Committee NA 066-02-03 AA Kupferr

6、ohre (Installation und Industrie). Amendments This standard differs from DIN EN 12735-1:2010-12 as follows: a) the upper range of outside diameters has been extended from 133 mm to 219 mm; b) nominal outside diameters have been included in Table 3; c) alloy CuFe2P (CW107C) has been newly added; d) S

7、ubclause 8.6 has been revised and a new normative Annex B “Freedom from defects test” has been added. Previous editions DIN EN 12735-1: 2001-07, 2005-06, 2010-12 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12735-1 June 2016 ICS 23.040.15 Supersedes EN 12735-1:2010English Version Copper and

8、copper alloys Seamless, round tubes for air conditioning and refrigeration Part 1: Tubes for piping systems Cuivre et alliages de cuivre Tubes ronds sans soudure pour lair conditionn et la rfrigration Partie 1: Tubes pour canalisations Kupfer und Kupferlegierungen Nahtlose Rundrohre fr die Klte- und

9、 Klimatechnik Teil 1: Rohre fr Leitungssysteme This European Standard was approved by CEN on 28 February 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alte

10、ration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language mad

11、e by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Eston

12、ia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STAND

13、ARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12735-1:2016 EEN 12735-1:2016 (E) 2 Cont

14、ents Page European foreword . 4 Introduction 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 8 4 Designations 9 4.1 Material . 9 4.1.1 General 9 4.1.2 Symbol . 9 4.1.3 Number . 9 4.2 Material condition 9 4.3 Product 9 5 Ordering information . 10 6 Requirements 11 6.1 Composition . 11

15、6.2 Mechanical properties 11 6.3 Dimensions and tolerances 12 6.3.1 General . 12 6.3.2 Nominal dimensions . 12 6.3.3 Tolerances on outside diameter . 14 6.3.4 Tolerances on wall thickness . 14 6.3.5 Tolerances on length. 15 6.3.6 Tolerances of form . 15 6.4 Drift expanding . 15 6.5 Freedom from defe

16、cts . 15 6.6 Surface quality. 15 7 Sampling 16 8 Test methods . 16 8.1 Analysis 16 8.2 Tensile test . 16 8.3 Hardness test . 16 8.4 Drift expanding test . 16 8.5 Carbon content test . 16 8.6 Freedom from defects test 16 8.7 Retests 17 9 Declaration of conformity and inspection documentation . 17 9.1

17、 Declaration of conformity . 17 9.2 Inspection documentation 17 10 Packaging, marking and form of delivery . 17 10.1 Packaging and marking . 17 10.2 Marking of tubes . 18 DIN EN 12735-1:2016-11 EN 12735-1:2016 (E) 3 10.3 Form of delivery 18 Annex A (normative) Marking durability test . 19 A.1 Abrasi

18、on test 19 A.2 Climatic test 19 Annex B (normative) Freedom from defects test . 20 B.1 Eddy current test 20 B.2 Hydrostatic test . 20 B.3 Pneumatic test . 21 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of Directive 2014/68/EU aimed to be covered

19、. 22 Bibliography . 23 Tables Table 1 Composition of copper . 11 Table 2 Composition of low alloyed copper alloys 11 Table 3 Mechanical properties . 12 Table 4 Nominal outside diameters and wall thicknesses . 13 Table 5 Tolerances on outside diameter 14 Table 6 Tolerances on wall thickness 14 Table

20、B.1 Maximum drill diameters for the reference standard tube . 20 Table B.2 Hydrostatic pressure test 20 Table ZA.1 Correspondence between this European Standard and Annex I of the Directive 2014/68/EU 22 DIN EN 12735-1:2016-11 EN 12735-1:2016 (E) 4 European foreword This document (EN 12735-1:2016) h

21、as been prepared by Technical Committee CEN/TC 133 “Copper and copper alloys”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2016 and conflictin

22、g national standards shall be withdrawn at the latest by December 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document

23、supersedes EN 12735-1:2010. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of Directive 2014/68/EU, Pressure Equipment Directive (PED). For relationship with Directive 2014/68/EU, se

24、e informative Annex ZA, which is an integral part of this document. In comparison with EN 12735-1:2010, the following significant technical changes were made: a) The size range of the outside diameter has been increased from133 mm to 219 mm; b) Nominal outside diameters have been added to Table 3; c

25、) The alloy CuFe2P (CW107C) has been included; d) Sub-clause 8.6 has been revised and a new normative Annex B “Freedom from defects test“ has been added. EN 12735, Copper and copper alloys Seamless, round tubes for air conditioning and refrigeration con-sists of two parts: Part 1: Tubes for piping s

26、ystems; Part 2: Tubes for equipment. This is one of a series of European Standards for copper and copper alloy tubes. Other products are specified as follows: EN 1057, Copper and copper alloys Seamless, round copper tubes for water and gas in sanitary and heating applications EN 12449, Copper and co

27、pper alloys Seamless, round tubes for general purposes EN 12450, Copper and copper alloys Seamless, round copper capillary tubes EN 12451, Copper and copper alloys Seamless, round tubes for heat exchangers EN 12452, Copper and copper alloys Rolled, finned, seamless tubes for heat exchangers DIN EN 1

28、2735-1:2016-11 EN 12735-1:2016 (E) 5 EN 12735-2, Copper and copper alloys Seamless, round tubes for air conditioning and refrigera-tion Part 2: Tubes for equipment EN 13348, Copper and copper alloys Seamless, round copper tubes for medical gases or vacuum EN 13349, Copper and copper alloys Pre-insul

29、ated copper tubes with solid covering EN 13600, Copper and copper alloys Seamless copper tubes for electrical purposes According to the CEN-CENELEC Internal Regulations, the national standards organizations of the fol-lowing countries are bound to implement this European Standard: Austria, Belgium,

30、Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland

31、, Turkey and the United Kingdom. DIN EN 12735-1:2016-11 EN 12735-1:2016 (E) 6 Introduction It is recommended that tubes manufactured to this European Standard are certified as conforming to the requirements of this standard based on continuing surveillance which should be coupled with an assessment

32、of a suppliers quality management system such as EN ISO 9001. NOTE It is advised to take appropriate precautions if applying insulating material because it could be detri-mental to the tube. DIN EN 12735-1:2016-11 EN 12735-1:2016 (E) 7 1 Scope This European Standard specifies the requirements, sampl

33、ing, test methods and conditions of delivery for seamless round copper and copper alloy tubes used for refrigeration and air-conditioning piping systems (i.e. piping, connections and repairs). It is applicable to tubes with an outside diameter from 3 mm up to and including 219 mm. Tubes made of the

34、copper-grade Cu-DHP are supplied in straight lengths in the material conditions hard or half-hard, or in coils in the annealed material condition. Tubes made of the alloy CuFe2P are supplied in straight length in the material conditions hard or annealed. 2 Normative references The following document

35、s, in whole or in part, are normatively referenced in this document and are in-dispensable for its application. For dated references, only the edition cited applies. For undated refer-ences, the latest edition of the referenced document (including any amendments) applies. EN 723, Copper and copper a

36、lloys - Combustion method for determination of the carbon content on the inner surface of copper tubes or fittings EN 1173, Copper and copper alloys - Material condition designation EN 1655, Copper and copper alloys - Declarations of conformity EN 1971-1, Copper and copper alloys - Eddy current test

37、 for measuring defects on seamless round copper and copper alloy tubes - Part 1: Test with an encircling test coil on the outer surface EN 1971-2, Copper and copper alloys - Eddy current test for measuring defects on seamless round copper and copper alloy tubes - Part 2: Test with an internal probe

38、on the inner surface EN 10204:2004, Metallic products - Types of inspection documents EN ISO 6507-1, Metallic materials - Vickers hardness test - Part 1: Test method (ISO 6507-1) EN ISO 6892-1, Metallic materials - Tensile testing - Part 1: Method of test at room temperature (ISO 6892-1) EN ISO 8493

39、, Metallic materials - Tube - Drift-expanding test (ISO 8493) ISO 1553, Unalloyed copper containing not less than 99,90 % of copper - Determination of copper content - Electrolytic method ISO 4741, Copper and copper alloys - Determination of phosphorus content - Molybdovanadate spectrometric method

40、DIN EN 12735-1:2016-11 EN 12735-1:2016 (E) 8 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 seamless round tube hollow semi-finished product, circular in cross-section having a uniform wall thickness, which at all stages of production has a

41、continuous periphery 3.2 coil winding in which the turns either are arranged into layers parallel to its axis such that successive turns in a given layer are next to one another (LWC Level Wound Coil) or are spirally arranged (SWC Spiral Wound Coil) 3.3 mean diameter arithmetical mean of the maximum

42、 and minimum outside diameters through the same cross-section of the tube SOURCE: EN 1057:2006+A1:2010, definition 3.5 3.4 deviation from circular form difference between the maximum and minimum outside diameters measured at any one cross-section of the tube SOURCE: EN 1057:2006+A1:2010, definition

43、3.6 3.5 deviation from concentricity half of the difference between the maximum and minimum wall thicknesses at the same cross-section of the tube SOURCE: EN 1057:2006+A1:2010, definition 3.7 3.6 production batch definite quantity of products of the same form, the same material condition and the sam

44、e cross-sectional dimensions manufactured during the same production sequence under uniform conditions SOURCE: EN 1057:2006+A1:2010, definition 3.8 3.7 permanently marked marked in such a way that the marking will remain readable up to the end of the life on the installation EXAMPLE Stamping, etchin

45、g or engraving. SOURCE: EN 1057:2006+A1:2010, definition 3.9 DIN EN 12735-1:2016-11 EN 12735-1:2016 (E) 9 3.8 durably marked marked in such a way that the marking will remain readable up to the time of commissioning of the installation EXAMPLE Ink marking. SOURCE: EN 1057:2006+A1:2010, definition 3.

46、10 4 Designations 4.1 Material 4.1.1 General The material is designated either by symbol or number (see 6.1). 4.1.2 Symbol The material symbol designation is based on the designation system given in ISO 1190-1. 4.1.3 Number The material number designation is in accordance with the system given in EN

47、 1412. 4.2 Material condition For the purposes of this European Standard, the following designation, which is in accordance with the system given in EN 1173, applies for the material condition (see Table 3): R. Material condition designated by the minimum value of tensile strength requirement for th

48、e product with mandatory tensile strength and elongation requirements. 4.3 Product The product designation provides a standardized pattern of designation from which a rapid and unequivocal description of a product is conveyed in communication. It provides mutual comprehension at the international le

49、vel with regard to products which meet the requirements of the relevant European Standard. The product designation is no substitute for the full content of the standard. The product designation for products to this European Standard shall consist of: denomination (Tube); number of this European Standard (EN 12735-1); material designation, either symbol or number (see Table 1 and Table 2); material condition designation (see Table 3); nominal cross-secti