ASTM F2657-2007 Standard Test Method for Outdoor Weathering Exposure of Crosslinked Polyethylene (PEX) Tubing《交联聚乙烯(pex)管道户外风化的标准试验方法》.pdf

《ASTM F2657-2007 Standard Test Method for Outdoor Weathering Exposure of Crosslinked Polyethylene (PEX) Tubing《交联聚乙烯(pex)管道户外风化的标准试验方法》.pdf》由会员分享，可在线阅读，更多相关《ASTM F2657-2007 Standard Test Method for Outdoor Weathering Exposure of Crosslinked Polyethylene (PEX) Tubing《交联聚乙烯(pex)管道户外风化的标准试验方法》.pdf（5页珍藏版）》请在麦多课文档分享上搜索。

1、Designation: F 2657 07An American National StandardStandard Test Method forOutdoor Weathering Exposure of Crosslinked Polyethylene(PEX) Tubing1This standard is issued under the fixed designation F 2657; the number immediately following the designation indicates the year oforiginal adoption or, in th

2、e case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This test method describes the procedure for exposingcrosslinked polyethylene (PEX) t

3、ubing produced in accordancewith Specification F 876 to natural (sunlight) ultraviolet (UV)radiation and evaluating the effects of the exposure. This testmethod outlines the requirements for specimen size andpreparation, exposure orientation, minimum UV exposureenergy, post exposure testing and repo

4、rting.NOTE 1While other laboratory UV exposure systems are available,this test method relies on natural sunlight as the UV radiation source.Laboratory methods may be added in the future if testing confirms acorrelation between natural sunlight and laboratory exposure.1.2 PEX tubing is not designed f

5、or outdoor use. Data fromshort-term exposure testing per this test method can be used tojudge the relative performance of PEX tubing stored outdoorsfor short periods of time prior to installation completelyshielded from sunlight.1.3 The values stated in SI units are to be regarded asstandard. The va

6、lues given in parentheses are mathematicalconversions to inch-pound units that are provided for informa-tion only and are not considered standard.1.4 The following precautionary caveat pertains only to thetest method and post exposure testing portions, Sections 8 and9 of this test method.This standa

7、rd does not purport to addressall of the safety concerns, if any, associated with its use. It isthe responsibility of the user of this standard to establishappropriate safety and health practices and determine theapplicability of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM St

8、andards:2D 1435 Practice for Outdoor Weathering of PlasticsD 1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD 1600 Terminology for Abbreviated Terms Relating toPlasticsF 412 Terminology Relating to Plastic Piping SystemsF 876 Specification for Crosslinked Polyeth

9、ylene (PEX)TubingF 2023 Test Method for Evaluating the Oxidative Resis-tance of Crosslinked Polyethylene (PEX) Tubing andSystems to Hot Chlorinated WaterG 147 Practice for Conditioning and Handling of Nonme-tallic Materials for Natural and Artificial Weathering Tests3. Terminology3.1 DefinitionsDefi

10、nitions are in accordance with Termi-nology F 412 and abbreviations are in accordance withTerminology D 1600, unless otherwise indicated.3.2 Definitions of Terms Specific to This Standard:3.2.1 nominal exposure time period, nthe number ofmonths corresponding to the measured TUV as defined inTable 1.

11、3.2.2 polar orientation, nthe longitudinal direction of thespecimens with respect to the Equator.3.2.3 solar UV radiation, nthe portion of the light spec-trum falling within the range of 295nm to 385nm.3.2.4 total solar UV radiation (TUV), nthe sum of mea-sured UV Energy for the time period specimen

12、s are exposed,expressed in MJ/m2. The historical average monthly TUVvalues for CentralArizona, 5 off horizontal exposure are listedin Table 1.3.2.5 tubing bow, nthe resultant curvature of a tubingsample taken from a coil.3.2.6 UV energy, nthe amount of solar UV radiation perunit time based on a 5 of

13、f horizontal specimen placement forCentral Arizona expressed as MJ/m2.3.2.6.1 DiscussionUV Energy for Central Arizona wasselected as it represents the worst case North Americanlocation based on a 4-year average of 1998 through 2001. Thisinformation was provided by Atlas Material Testing Technol-ogy

14、LLC.1This test method is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.40 on TestMethods.Current edition approved Dec. 15, 2007. Published January 2008.2For referenced ASTM standards, visit the ASTM website, www.astm.org, o

15、rcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4. Summary of Tes

16、t Method4.1 PEX tubing specimens are exposed to solar UV radia-tion for a period of time and then removed. The exposedspecimens are then tested in accordance with one of thefollowing methods:4.2 Potable Water ApplicationsUV exposed specimensare tested at one temperature and pressure condition in acc

17、or-dance with Test Method F 2023 to determine the average timeto failure. The average time to failure for the UV-exposedspecimens is then compared to the average time to failure ofnon UV-exposed specimens of the same PEX material or to thepredicted time to failure for the same material based on acom

18、plete Test Method F 2023 data set. The percentage de-crease in the average time to failure for the UV exposedspecimens and the TUV of the exposure are reported.4.3 Non-Potable Water Applications PEX tubing for non-potable water applications is post-exposure tested in accor-dance with 4.2 or, alterna

19、tely, tested in accordance with thestabilizer functionality test in Specification F 876. The pass orfail result of the stabilizer functionality test and the TUV of theexposure are reported.5. Significance and Use5.1 During shipment, storage and installation, PEX tubingmay be exposed to UV radiation

20、prior to being shielded fromfurther exposure after installation. The effects of UV exposureon PEX tubing is determined by use of this test method. Byfirst exposing specimens to solar UV radiation and subse-quently testing specimens for oxidative resistance or stabilizerfunctionality, changes as a re

21、sult of solar UV radiation expo-sure can be evaluated. This information can be used todetermine the maximum allowable total UV exposure prior topermanent shielding provided by installation.5.2 The results of short-term exposure tests can provide anindication of relative outdoor performance, but they

22、 should notbe used to predict the absolute long-term performance of amaterial. The results of tests conducted for less than twelvemonths will depend on the particular season of the year inwhich they begin.6. Apparatus6.1 Test SiteExposure site shall be in accordance withPractice D 1435 and shall be

23、in a hot, dry climate (for example,Phoenix, AZ).6.2 Specimen RackSpecimen racks shall be in accordancewith Practice D 1435 and shall allow for vertical mounting ofsamples free of torsional or tensile stress. The rack shallposition the exposed surface of the specimens at a tilt angle inthe range of 5

24、 to 45 inclusive.6.3 Backing specimens shall be tested un-backed.6.4 UV Energy Measurement Equipment UV radiationshall be measured using an Ultraviolet Radiometer conformingto the requirements of Practice D 1435. Radiometer shall bemounted in the same attitude as the exposed samples.7. Sampling and

25、Specimen Preparation7.1 Samplingspecimens shall be representative of theproduct/material being evaluated. Select a sufficient amount oftubing to satisfy the testing requirements. Specimens can bestraight or can have a bow when cut from a coil.7.2 Test Specimen SizePEX tubing specimens shall be ofnom

26、inal size12 in., SDR 9, and shall be a minimum of 380mm (15 in.) in length for the UV exposure portion of thismethod.7.3 Number of Test Specimens:7.3.1 Post Exposure Testing to Test Method F 2023whena complete data set exists for the PEX material being evaluatedto Test Method F 2023 and that data wi

27、ll be used for calcula-tion in accordance with 10.4, a minimum of five specimens arerequired. When no data set exists for the PEX material beingevaluated to Test Method F 2023, or the existing data set willnot be used for calculation in accordance with 10.4, a minimumof ten specimens are required, f

28、ive for UV exposure and fivefor the non UV-exposed portion of this method.7.3.2 Post-Exposure Testing to Stabilizer Functionalityaminimum of six specimens are required when stabilizer func-tionality is used for post UV exposure testing.NOTE 2The minimum specimen requirements are based on a singleNom

29、inal Exposure Time Period (NETP) for the material being evaluated.When the expected NETP for the material is unknown, additionalspecimens may be UV exposed for various levels of NETP and post-exposure test data can be evaluated against non-UV exposed data.8. Procedure8.1 Required Specimensobtain suf

30、ficient specimens inaccordance with Section 7.8.2 Preparationcondition and prepare specimens in ac-cordance with Practice G 147 prior to exposure testing.Samples to be used for non-UV exposed testing, when re-quired, shall be shielded from any UV exposure source (forexample, sunlight, fluorescent li

31、ghting, HID lamps, etc.) withopaque covering.8.3 Mounting Specimens for UV Exposure:8.3.1 Polar Orientationposition specimens in the North-South orientation with respect to the Equator. See Fig. 1.8.3.2 Mounting mount specimens on the specimen rackvertically free of torsional or tensile stress.8.3.3

32、 Tubing Bowbowed specimens, such as those cutfrom a coil, shall be positioned with the crown of the bow 906 5 to the plane of the rack. The crown may be positioned inthe up or the down position. All bowed specimens in a rackshall be bowed in the same direction either outward or inwardTABLE 1 Total U

33、V (TUV) Energy per Monthly Time PeriodANominal ExposureTime PeriodTUV Solar RadiationMJ/m2Highest ConsecutiveUV Month Range1 month 40 June2 months 80 May-June3 months 119 May-July4 months 154 May-August5 months 187 April-August6 months 218 April-September7 months 246 March-September8 months 270 Marc

34、h-October9 months 289 February-October10 months 307 February-November11 months 324 January-November12 months 339 January-DecemberASolar UV radiation is based on Central Arizona 5 off horizontal for the 4 yearperiod of 1998 through 2001 as reported byAtlas andTesting andTechnology LLC.F2657072relativ

35、e to the plane of the rack. See Fig. 2. Tubing orientationshall not permit containment of water.8.3.4 Markings Positioning any print lines, markings orstripes shall be positioned so that no portion of them lie withinthe region of 6 45 from the vertical axis centerline (top deadcenter). See Fig. 3.8.

36、4 UV Exposure Expose specimens. Once the desiredTUV in accordance with Table 1 is achieved remove speci-mens.NOTE 3Since each PEX compound will have different resistance toUV exposure, exposure at several TUV levels may be required todetermine the maximum TUV that can be tolerated by the particularc

37、ompound being evaluated.8.5 Handling Exposed Specimens exposed specimensshall be handled in accordance with G 147. Exposed speci-mens shall be shielded from any UV exposure source (forexample, sunlight, fluorescent lighting, HID lamps, etc.) withopaque covering.9. Post UVExposure Testing9.1 Test UV-

38、Exposed Specimens generated in Section 8 toeither 9.2 or 9.3. When required, test non UV-exposed speci-mens in accordance with 9.4.9.2 Oxidative Resistance Testing to Test Method F 2023test the exposed specimens at one temperature and pressurecondition in accordance with Test Method F 2023. Test all

39、specimens to failure. All failures shall be Stage III brittleoxidative failures. See Specification F 876.NOTE 4The selection of the temperature and pressure for post-exposure oxidative resistance testing is not critical. However, testing at ahigher temperature will reduce the test duration. When a d

40、ata set inaccordance with Test Method F 2023 exists for the PEX tubing beingevaluated, selecting a temperature and pressure condition of that data setis preferred so that the effects of UV exposure can be directly calculated.9.3 Stabilizer Functionality Testing to Specification F 876test a minimum o

41、f six UV-exposed specimens in accordancewith the stabilizer functionality section of Specification F 876.9.4 Non UV-Exposed Specimen Testing When no data setin accordance with Test Method F 2023 exists for the PEXtubing being evaluated, or when an existing data will not beused to evaluate the effect

42、s of UV exposure, test a minimum offive non UV-exposed specimens in accordance with TestMethod F 2023 at the same temperature and pressure conditionas for the exposed specimens. Test all specimens to failure. Allfailures shall be Stage III brittle oxidative failures.10. Calculation10.1 When performi

43、ng post UV-exposure testing per 9.2,calculate the average of the failure times in hours for theUV-exposed specimens (XUV Exposed).10.2 When performing non UV-expose testing per 9.4,calculate the average of the failure times in hours for thenon-exposed samples (Xnon UV-exposed).10.3 When existing oxi

44、dative stability data in accordancewith F 2023 exists for the material being evaluated and thatdata is used to evaluate the effects of UV exposure for the samematerial, calculate the expected time to failure (Xnon UV-exposed)FIG. 1 North-South Polar OrientationFIG. 2 Bowed Tubing RackingF2657073for

45、the same temperature and pressure condition used for theUV-exposed specimens based on the regression equation de-veloped in Test Method F 2023 for the PEX material.10.4 Calculate the percentage decrease in average failuretimes of the UV-exposed specimens relative to the non UV-exposed specimens or c

46、alculated value from 10.3:% decrease in failure time 5 1 2 XUV Exposed!/Xnon UV2exposed! * 100%(1)11. Report11.1 Material and Sample Identification Report the fol-lowing information:11.1.1 Tubing nominal size and DR or wall thicknessspecification,11.1.2 Tubing manufacturers name,11.1.3 Trade designa

47、tion,11.1.4 Tubing lot number (if applicable),11.1.5 Resin manufacturers name,11.1.6 Compound designation and lot designation (for in-plant compounded materials, resin manufacturers name maybe omitted), and11.1.7 Cross-linking process.11.2 Exposure Conditions report the exposure conditionsin accorda

48、nce with Standard Practice D 1435 and this methodincluding:11.2.1 Total radiant UV exposure (TUV),11.2.2 Total solar radiant exposure,11.2.3 Nominal Exposure Time Period,11.2.4 Dates of exposure,11.2.5 Exposure location and laboratory name,11.2.6 Mounting method ,11.2.7 Racking Angle,11.2.8 Polar or

49、ientation,11.2.9 Marking position, and11.2.10 Tubing bow position (crown up or crown down).11.3 Oxidative Resistance Test report as per the require-ments of Section 14 of Test Method F 2023. Report the XUVexposed,Xnon-UV exposedand method of calculating, and the %decrease in failure time as calculated in 10.4.11.4 Stabilizer Functionalityreport as per the reportingrequirements of Test Method D 1598 and report the pass or failas per the requirement of Specification F 876 for stabilizerfunctionality.12. Precision and Bias12.1 Precisi