ASTM D1579-2001(2018) Standard Test Method for Filler Content of Phenol Resorcinol and Melamine Adhesives.pdf

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1、Designation: D1579 01 (Reapproved 2018)Standard Test Method forFiller Content of Phenol, Resorcinol, and MelamineAdhesives1This standard is issued under the fixed designation D1579; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, t

2、he year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.This standard is part of Federal

3、Test Method Standard No. 175a.1. Scope1.1 This test method is suitable for measuring the fillercontent of phenol, resorcinol, and melamine resin-base adhe-sives mixed with hardener or catalyst, that set at room,intermediate, and high temperatures. Results are expressed onthe basis of the nonvolatile

4、 content of the mixed, liquidadhesive.1.2 The values stated in SI units are to be regarded as thestandard. The values given in parentheses are for informationonly.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the

5、user of this standard to establish appro-priate safety, health, and environmental practices and deter-mine the applicability of regulatory limitations prior to use.1.4 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established

6、in the Decision on Principles for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2D907 Terminology of AdhesivesD1582 Test Method for Nonvolatile Content

7、 of LiquidPhenol, Resorcinol, and Melamine Adhesives3. Terminology3.1 DefinitionsMany terms used in this test method aredefined in Terminology D907.4. Significance and Use4.1 It is possible to modify the properties of phenol,resorcinol, and melamine-based adhesives by adding fillers tothe adhesive a

8、nd in doing so affect the way the adhesiveperforms. This test method makes possible accurate determi-nation of these filler levels for purposes of quality control andcharacterization of the adhesive.5. Apparatus5.1 Erlenmeyer Flask, or beaker, of 100-mL capacity.5.2 Analytical Balance, accurate to 0

9、.001 g.5.3 Circulating-Air Oven, capable of maintaining a tem-perature of 105 6 1C (221 6 1.8F).5.4 Desiccator, with drying agent and tray.5.5 Sintered Glass Crucible, of coarse or medium porosity.6. Sampling6.1 Except in special cases, take a sample from eachcomponent of the adhesive. When possible

10、, use a compositesample of each component chosen from three or more separatecontainers, chosen at random. Also take samples from contain-ers which appear to be nonrepresentative and test such samplesseparately. Place the samples immediately in clean, dry, airtightcontainers, filled to prevent excess

11、ive air space above theadhesive and transported to the testing laboratory. Take pre-cautions to reduce evaporation or drying of the adhesive to aminimum. Mix the adhesive in the can thoroughly if there is atendency for the materials to separate before a sample is taken.6.2 Test three specimens of ea

12、ch sample, unless otherwiserequired.7. Procedure7.1 Mix the adhesive in accordance with the instructions ofthe manufacturer.7.2 Phenol and Resorcinol BaseAccurately weigh to thenearest 1 mg approximately2gofthefreshly mixed adhesive(cut film adhesives into small pieces approximately 13-mm(0.5-in) sq

13、uare before weighing) in a 100-mL beaker or1This test method is under the jurisdiction of ASTM Committee D14 onAdhesives and is the direct responsibility of Subcommittee D14.30 on WoodAdhesives.Current edition approved Aug. 1, 2018. Published August 2018. Originallyapproved in 1958. Last previous ed

14、ition approved in 2013 as D1579 01 (2013).DOI: 10.1520/D1579-01R18.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM we

15、bsite.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of

16、 International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.1Erlenmeyer flask, add 50-mL of absolute methyl alcohol, andstir the mixture thoroughly for 3 min. Filter the mixturepromptly through a previously weighed, sintered

17、 glass crucibleof coarse or medium porosity and wash the contents of thebeaker onto the filter with another 50-mL portion of methylalcohol. Wash the residue in the crucible with at least 50-mL ofboiling distilled water, dry to approximately constant weight at105 6 1C (221 6 1.8F), cool in a desiccat

18、or, and weighaccurately.7.3 Melamine BaseAccurately weigh to the nearest 1 mgapproximately2goffreshly mixed adhesive in a 100-mLbeaker or Erlenmeyer flask, add 50 mL of a cold solution madeof 20 parts (by volume) of glacial acetic acid, 20 parts of 95 %ethyl alcohol, and 60 parts of distilled water.

19、 Thoroughly stirthis mixture for 1 min and add 0.5 g of accurately weighed (tothe nearest 1 mg) acid-washed diatomaceous earth which hasbeen previously oven-dried overnight at 105 6 1C (22161.8F) and cooled in a desiccator. Continue to stir for 2 min andfilter the suspension immediately through a pr

20、eviously weighedsintered glass crucible of medium porosity. Wash carefully allthe solid material remaining in the beaker onto the filter withthe above mentioned solvent. Wash the residue on the filterwith a total of at least 30 mL of this solvent, remove the acidwith cold distilled water, and finall

21、y with 20 mL of 95 % ethylalcohol. After the preliminary drying by suction, dry theresidue at 105 6 1C (221 6 1.8F) for 16 h, cool in adesiccator, and weigh accurately to the nearest 1 mg.8. Calculation8.1 Phenol and Resorcinol Base AdhesivesConsider theinsoluble residue determined in 7.2 as the fil

22、ler content of theadhesive. Calculate the residue as a percentage of the nonvola-tile content (see 8.2.1) of the adhesive as follows:Filler, % 5 r/an! 3100 (1)where:r = weight of insoluble residue,a = weight of adhesive sample, andn = % nonvolatile content/100.8.2 Melamine Base AdhesivesConsider the

23、 insoluble resi-due determined in 7.3 as the filler content of the adhesive.Calculate the residue as the percentage of the nonvolatilecontent (see 8.2.1) of the adhesive as follows:Filler, % 5 r 2 d!/an# 3100 (2)where:d = weight of diatomaceous earth, and other symbols are thesame as defined in 8.1.

24、8.2.1 Determine the nonvolatile content of the adhesive inaccordance with Test Method D1582.9. Report9.1 Report the following:9.1.1 Complete identification of the adhesive tested, includ-ing type, catalyst, hardener, mixing proportions of components,source, lot number, condition, etc.9.1.2 Number of

25、 specimens tested, and9.1.3 Percent of filler in individual specimens, and theaverage for the sample.10. Precision and Bias10.1 The precision and bias statement for this test methodhas not been determined yet. Results are being expected byApril 2003.11. Keywords11.1 filler; melamine; non-volatile co

26、ntent; phenol; resorci-nolASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infrin

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