ASTM D1509-2018 Standard Test Methods for Carbon Black&x2014 Heating Loss.pdf

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1、Designation: D1509 18Standard Test Methods forCarbon BlackHeating Loss1This standard is issued under the fixed designation D1509; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses in

2、dicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope1.1 These test methods cover the determination of theheating loss of carbon b

3、lack at 125C. This heating lossconsists primarily of moisture, but other volatile materials mayalso be lost. These test methods are not applicable to treatedcarbon blacks that contain added volatile materials, if moistureloss is to be measured.1.2 These test methods may also be used for the determi-

4、nation of the heating loss of recovered carbon fillers (rCF/rCB)at 125C. However, these materials were not included in theprecision studies and therefore, the precision statements con-tained in this standard may not be valid for these materials.1.3 The values stated in SI units are to be regarded as

5、 thestandard. The values given in parentheses are for informationonly.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety, health, and environmental practices a

6、nd deter-mine the applicability of regulatory limitations prior to use.1.5 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recom

7、-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2D1799 Practice for Carbon BlackSampling PackagedShipmentsD1900 Practice for Carbon BlackSampling Bulk Ship-mentsD4483 Practice for Evaluating Precision for Test Me

8、thodStandards in the Rubber and Carbon Black ManufacturingIndustries3. Summary of Test Method3.1 A carbon black sample is weighed before and afterheating for1hat125C. The observed difference in mass is theheating loss.4. Significance and Use4.1 In addition to determining the heating loss (primarilym

9、oisture content) of carbon black, these drying conditions areused to prepare samples prior to performing other carbon blacktests.4.2 When larger samples are prepared for other tests, use anopen vessel of suitable dimensions so that the depth of theblack is no more than 10 mm during conditioning.4.3

10、Carbon black is hygroscopic. The amount of moistureabsorbed is related to the surface area of the black and to therelative humidity, ambient temperature, and time to which thematerial is exposed.Method AConvectionGravity Oven Method5. Apparatus5.1 Oven, gravity-convection type, capable of temperatur

11、eregulation of within 61C at 125C and temperature unifor-mity within 65C.5.2 Weighing Bottle, low-form, 30 mm in height and 60 mmin diameter, equipped with a ground-glass stopper.5.3 Analytical Balance, having a sensitivity of 0.1 mg.5.4 Desiccator.6. Sampling6.1 Samples shall be taken in accordance

12、 with PracticesD1799 or D1900.6.1.1 Place the samples of carbon black in airtight samplecontainers. Allow the closed container to reach room tempera-ture before starting the test.1These test methods are under the jurisdiction of ASTM Committee D24 onCarbon Black and are the direct responsibility of

13、Subcommittee D24.31 onNon-Carbon Black Components of Carbon Black.Current edition approved June 1, 2018. Published June 2018. Originallyapproved in 1957. Last previous edition approved in 2015 as D1509 15. DOI:10.1520/D1509-18.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orc

14、ontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international st

15、andard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.17.

16、Procedure7.1 Dry the weighing bottle and the stopper, with thestopper removed, in the specified oven set at 125C for 30 min.Place the bottle and stopper in the desiccator and allow to coolto room temperature. Weigh the bottle with stopper to thenearest 0.1 mg.7.2 Weigh2gofcarbon black into the weigh

17、ing bottle to thenearest 0.1 mg.7.3 Place the weighing bottle, sample, and stopper in thespecified oven set at 125C for 1 h with the stopper removed.7.4 Replace the stopper and transfer the bottle and contentsto the desiccator. Remove the stopper and allow to cool toroom temperature. Replace the sto

18、pper on the weighing bottleand reweigh to the nearest 0.1 mg.NOTE 1Keep the stopper on the weighing bottle when transferring toand from the desiccator to prevent loss of carbon black due to air currents.7.5 Repeat the procedure on a second sample.8. Calculation8.1 Calculate the percent heating loss

19、to the nearest 0.1 % asfollows:H 5 B 2 C!/B 2 A!# 3100 (1)where:H = heating loss, %,A = mass of weighing bottle and stopper, g,B = mass of weighing bottle, stopper, and sample beforeheating, g, andC = mass of weighing bottle, stopper, and sample afterheating, g.9. Report9.1 Report the following info

20、rmation:9.1.1 Proper identification of the sample, and9.1.2 Result reported to the nearest 0.1 %.10. Precision and Bias10.1 This precision and bias statement has been prepared inaccordance with Practice D4483. Refer to Practice D4483 forterminology and other statistical details.10.2 PrecisionThe pre

21、cision results in this precision andbias section give an estimate of the precision of this testmethod with the materials (rubbers, carbon blacks, etc.) used inthe particular interlaboratory program described in 10.3 10.3.2. The precision parameters should not be used foracceptance or rejection testi

22、ng of any group of materialswithout documentation that they are applicable to those par-ticular materials and the specific testing protocols of the testmethod.10.3 Convection-Gravity OvenTest Method AA Type 1interlaboratory precision program was conducted in 1994. Bothrepeatability and reproducibili

23、ty represent short-term testingconditions. Eight laboratories tested three carbon blacks (Ma-terials A, B, and C) twice on each of two different days. A testresult is the value obtained from a single determination.Acceptable difference values were not measured. (See Table 1for the individual precisi

24、on results for these three carbonblacks, which span a broad range for heat loss.)10.3.1 RepeatabilityThe pooled absolute repeatability, r,of Method A heat loss has been established as 0.070 %. Twosingle test results (or determinations) that differ by more than0.070 % must be considered suspect, that

25、 is, to have come fromdifferent sample populations. Such a decision dictates thatsome appropriate action be taken.10.3.2 ReproducibilityThe pooled absolutereproducibility, R, of Method A heat loss has been establishedas 0.356 %. Two single test results (or determinations) pro-duced in separate labor

26、atories that differ by more than 0.356 %must be considered suspect, that is, that they represent differentsample populations. Such a decision dictates that appropriateinvestigative or technical or commercial actions, or both, betaken.TABLE 1 Test Methods D1509 Test Method PrecisionType 1 (Convection

27、-Gravity OvenMethod A)AMaterialMean Level,% Mass LossWithin LaboratoriesBBetween LaboratoriesBSrr (r) SRR (R)B 0.03 0.012 0.033 95.4 0.033 0.093 271A 0.24 0.011 0.032 12.9 0.051 0.145 59.0C 0.40 0.039 0.112 28.2 0.210 0.593 149Average 0.23Pooled values 0.025 0.070 30.9 0.126 0.356 158AThis is short-

28、term precision (days) with outliers removed from the data set.BSymbols are defined as follows:Sr= within-laboratory standard deviation,r = repeatability (in measurement units),(r) = repeatability (in relative percent),SR= between-laboratory standard deviation,R = reproducibility (in measurement unit

29、s), and(R) = reproducibility (in relative percent).D1509 18210.4 BiasIn test method terminology, bias is the differencebetween an average test value and the reference (true) testproperty value. Reference values do not exist for this testmethod since the value or level of the test property isexclusiv

30、ely defined by the test method. Bias, therefore, cannotbe determined.Method BMoisture Balance Method11. Apparatus11.1 Moisture Balance, having a sensitivity of at least 1 mgand preferably an indirect heating source.NOTE 2An indirect heating source is preferred due to the ability of acarbon black to

31、absorb infrared radiation and elevate the temperature ofthe carbon black higher than the surrounding atmosphere.11.2 Desiccator.12. Sampling12.1 Samples shall be taken in accordance with PracticesD1799 or D1900.12.1.1 Place the samples of carbon black in air-tight con-tainers. Allow the closed conta

32、iner to reach room temperaturebefore starting the test.13. Procedure13.1 Set up the moisture balance according to the manufac-turers instructions. The temperature should not exceed 125C.13.2 Place approximately2gofcarbon black into themoisture balance and determine its mass to the nearest 0.1 mg.13.

33、3 Close the lid and start the machine.13.4 Once the mass loss, under these drying conditions, isless than 1 mg over 30 s the test portion is considered dry andthe percent mass loss should be recorded to the nearest 0.1 %.14. Calculation14.1 Calculate the percent heating loss to the nearest 0.1 %as f

34、ollows:H 5 A 2 B!/A# 3100 (2)where:H = heating loss, %,A = mass of test portion before heating, g, andB = mass of test portion after heating, g.15. Report15.1 Report the following information:15.1.1 Proper identification of the sample, and15.1.2 Result obtained from an individual determination,repor

35、ted to the nearest 0.1 %.16. Precision and Bias16.1 No precision and bias statement has been developed onthis procedure; however, it is anticipated that it will bedeveloped (see Practice D4483).17. Keywords17.1 carbon black; heating loss; moisture; volatile materialsASTM International takes no posit

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