ASTM C1029-2008 Standard Specification for Spray-Applied Rigid Cellular Polyurethane Thermal Insulation.pdf

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1、Designation: C 1029 08Standard Specification forSpray-Applied Rigid Cellular Polyurethane ThermalInsulation1This standard is issued under the fixed designation C 1029; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of las

2、t revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers the types and

3、physical proper-ties of spray applied rigid cellular polyurethane intended foruse as thermal insulation. The operating temperatures of thesurfaces to which the insulation is applied shall not be lowerthan 22F (30C) or greater than +225F (+107C). Forspecific applications, the actual temperature limit

4、s shall be asagreed upon between the manufacturer and the purchaser.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.3 This standard

5、 does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM

6、Standards:2C 165 Test Method for Measuring Compressive Propertiesof Thermal InsulationsC 168 Terminology Relating to Thermal InsulationC 177 Test Method for Steady-State Heat Flux Measure-ments and Thermal Transmission Properties by Means ofthe Guarded-Hot-Plate ApparatusC 518 Test Method for Steady

7、-State Thermal TransmissionProperties by Means of the Heat Flow Meter ApparatusC 1363 Test Method for Thermal Performance of BuildingMaterials and Envelope Assemblies by Means of a HotBox ApparatusD 883 Terminology Relating to PlasticsD 1621 Test Method for Compressive Properties Of RigidCellular Pl

8、asticsD 1622 Test Method forApparent Density of Rigid CellularPlasticsD 1623 Test Method for Tensile and Tensile AdhesionProperties of Rigid Cellular PlasticsD 2126 Test Method for Response of Rigid Cellular Plasticsto Thermal and Humid AgingD 2842 Test Method for WaterAbsorption of Rigid CellularPl

9、asticsD 6226 Test Method for Open Cell Content of Rigid Cel-lular PlasticsE84 Test Method for Surface Burning Characteristics ofBuilding MaterialsE 96/E 96M Test Methods for Water Vapor Transmission ofMaterials3. Terminology3.1 DefinitionsFor definitions of terms used in this speci-fication, refer t

10、o Terminologies C 168 and D 883.4. Classification4.1 Spray-applied rigid-cellular polyurethane thermal insu-lation covered by this specification is classified into four typesas follows:4.1.1 Type ICompressive strength 15 psi (104 kPa) mini-mum.4.1.2 Type IICompressive strength 25 psi (173 kPa)minimu

11、m.4.1.3 Type IIICompressive strength 40 psi (276 kPa)minimum.4.1.4 Type IVCompressive strength 60 psi (414 kPa)minimum.1This specification is under the jurisdiction of ASTM Committee C16 onThermal Insulation and is the direct responsibility of Subcommittee C16.22 onOrganic and Nonhomogeneous Inorgan

12、ic Thermal Insulations.Current edition approved Sept. 1, 2008. Published September 2008. Originallyapproved in 1985. Last previous edition approved in 2007 as C 1029 07.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annua

13、l Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.5. Ordering Information5.1 Orders for materials purchased under this specific

14、ationshall include the following:5.1.1 ASTM designation, year of issue, and title.5.1.2 Type (see 4.1).5.1.3 R value or thickness required (see 10.1).5.1.4 Sampling, if different (see Section 8).5.1.5 If a certificate of compliance is required (see 13.1).5.1.6 If packaging is other than specified (s

15、ee 14.1).5.1.7 If marking is other than specified (see 14.4).6. Materials and Manufacture6.1 Spray-applied rigid-cellular polyurethane thermal insu-lation is produced by the catalyzed chemical reaction ofpolyisocyanates with polyhydroxyl compounds, with the addi-tion of other compounds such as stabi

16、lizers and blowingagents.6.2 The materials shall be capable of being mixed andapplied using commercial polyurethane spray equipment.NOTE 1The thermal insulation shall be formed directly on the surfaceto be sprayed, unless agreed upon by the purchaser and the manufacturer.7. Physical Requirements7.1

17、Polyurethane thermal insulation shall have the limitingproperty values as shown in Table 1.7.2 Other physical properties shall be required, as agreedupon by the purchaser and the manufacturerNOTE 2Density is not a requirement of this specification, but if agreedupon by the purchaser and the manufact

18、urer shall be determined inaccordance with Test Method D 1622 for point-of-manufacture qualitycontrol.8. Sampling8.1 LotFor purposes of sampling, the lot shall consist ofall the polyurethane liquid components purchased at one time.8.2 Unit SampleThe unit sample shall consist of approxi-mately 50 lb

19、(23 kg) of each of the two liquid components asrequired to prepare the foam test specimens specified inSection 9. Samples may be drawn from representative bulkstorage or from one or more shipping containers.8.3 Sampling for qualification tests, if required, shall be inaccordance with statistically s

20、ound practice. Qualification testswill be conducted on the physical properties in Table 1.8.4 Sampling for inspection tests, if required, shall be forproperties agreed upon between the manufacturer and thepurchaser.9. Test Specimen Preparation9.1 Finished polyurethane foam insulation test panels sha

21、llbe made by spray application consistent with the manufactur-ers recommendations including: temperatures of the liquidcomponents, ambient temperature, temperature and type ofsubstrate, type and operation of spray equipment, and thicknessof foam per pass. Unless otherwise specified and reported, the

22、ambient and substrate temperature shall be 75 6 5F (24 63C). The relative humidity must not exceed 80%. The testpanels shall be of a sufficient quantity and size to satisfy testrequirements.NOTE 3Specific panel sizes and thicknesses shall be based on therequirements of the individual tests.9.2 The t

23、est panels shall be allowed to cure for at least 72 hat 73 6 2F (23 6 1C) and 50 6 5% relative humidity priorto cutting or testing for physical properties.9.3 Core specimens, when required, shall be obtained byremoving both the external skin and the boundary skin found atthe substrate/foam interface

24、.Atrim cut on each face to a depthof18 to14 in. (3 to 6 mm) is generally sufficient. Corespecimens may contain one or more internal skins at spray passboundaries.9.4 For Type III products the samples are spray applied toExterior CDX Grade34 in. (19-mm) plywood (unfinished onboth sides), which is 2 f

25、t by 2 ft. (610 by 610- mm). Themaximum height of the applied foam shall be 2 in. (50-mm)above the substrate with a minimum of 2 passes and amaximum of 3. A sample of 12 in. x 12 in. (305 by 305-mm)is cut from the center of the plywood foam sample as the testspecimen. The specimen and plywood will b

26、e cut in such amanner that it will have a nit line. The cut foam height will be1 in. from the plywood surface. The test specimen will be cutfrom the field sample so as to have smooth edges free ofcracks. All faces will be smooth. Dust shall be blown off thesample. Two specimens shall be used for tes

27、t exposure per test.In addition, 2 samples of the plywood will also be cut 2 in. x12 in. (305 by 305-mm) as a control. For other product typesdetermine the response to thermal and humid aging on foamcore samples of 12 in. x 12 in. (305 by 305-mm).10. Test Methods10.1 Determine thermal resistance in

28、accordance with TestMethod C 177, Test Method C 1363, or Test Method C 518 ata mean temperature of 75 6 2F (24 6 1C) and 40F (22C)minimum temperature gradient on 1 618-in. (25 6 3-mm)TABLE 1 Physical PropertiesPropertyRequirementsType I Type II Type III Type IVThermal resistance of 1.0 in. (25 mm) t

29、hickness, min, Fft2h/Btu (Km2/W)at mean temperature 75F (24C)6.2 6.2 6.2 6.2Compressive strength, at yield or 10 % deformation, whichever comes first,min, psi (kPa)15 (104) 25 (173) 40 (276) 60 (414)Water vapor permeability, max, perm-inches (ng/Pasm) 3.0 (4.4) 3.0 (4.4) 3.0 (4.4) 3.0 (4.4)Water abs

30、orption, max, volume % 5 5 5 5Tensile strength, min, psi (kPa) 20 (138) 32 (221) 42 (290) 56 (386)Response to thermal and humid aging, max, linear change % 12 9 6 5Closed cell content, min, % 90 90 90 90Surface burning characteristics, report value . . . .C1029082thick core specimens. These core spe

31、cimens shall be condi-tioned at 73 6 2F (23 6 1C) and 50 6 5% relative humidityfor 180 6 5 days from time of manufacture (see X1.2). Whereother thermal resistance testing requirements are mandated bygovernmental energy conservation rules and regulations, thoseprocedures shall be required.10.2 Determ

32、ine compressive strength in accordance withMethod C 165, Procedure A, at a crosshead speed of 0.1in./min per inch of thickness, at yield or 10% deformation,whichever comes first, or in accordance with Test MethodD 1621, Procedure A. The loading force shall be appliedparallel to the normal thickness

33、dimension of the insulationpanel.10.3 Determine water vapor permeability in accordancewith Test Methods E 96/E 96M, Desiccant Method, at 73 62F (23 6 1C).10.4 Determine water absorption in accordance with TestMethod D 2842.10.5 Determine tensile strength in accordance with TestMethod D 1623.10.6 Det

34、ermine response to thermal and humid aging inaccordance with Test Method D 2126. Expose the specimens to158+4F(70+2C)and97+3%relative humidity for 168+ 2 h. Measure after 24 + 1/2h and 168+ 2 h. Measure after 24612 h and 168 6 2h.10.7 Determine the closed cell content in accordance withTest Method D

35、 6226.10.8 Determine the surface burning characteristics in accor-dance with Test Method E84at end use thicknesses and reportthe results. See Section 1 of Test Method E84for informationregarding the applicability of this test method for testing rigidcellular plastics.11. Inspection11.1 Inspection of

36、 the material shall be as agreed uponbetween the manufacturer and the purchaser as part of thepurchase agreement.12. Rejection and Rehearing12.1 Material that fails to conform to the requirements ofthe specification shall be rejected. Rejection shall be reportedto the manufacturer promptly and in wr

37、iting. The manufacturershall have the right in case of disagreement of the results tomake a claim for a rehearing.13. Certification13.1 When specified in the purchase order or contract, amanufacturers certification shall be furnished to the purchaserthat the material was manufactured, sampled, teste

38、d, andinspected in accordance with this specification and has beenfound to meet the requirements. When specified in the pur-chase order or contract, a report of the test results shall befurnished.13.2 Upon the request of the purchaser in the contract ororder, the certification of an independent thir

39、d party indicatingconformance to the requirements of this specification may beconsidered.14. Packaging and Package Marking14.1 Unless otherwise specified or agreed upon between themanufacturer and the purchaser, the liquid components shall bepackaged in the manufacturers standard commercial contain-

40、ers.14.2 Each container shall be blanketed with dry air ornitrogen and tightly sealed.14.3 Each container shall be clearly identified as eitherpolyisocyanate (“A” component) or resin (“B” component).14.4 Each container shall also be marked with the followinginformation:14.4.1 Name of the manufacture

41、r.14.4.2 Manufacturers product designation.14.4.3 Manufacturers lot number or the date of production,or both.14.4.4 Net weight of the contents and gross weight of thecontainer and contents.14.4.5 Instructions for safe handling and recommendedstorage temperatures.14.4.6 Mixing instructions.14.4.7 Lis

42、ting agency label if applicable.15. Keywords15.1 air seal; monolithic; SPF; thermal insulationAPPENDIX(Nonmandatory Information)X1. General InformationX1.1 The properties of spray-applied polyurethane thermalinsulation may vary depending on such factors as the thicknessof the foam sprayed, the tempe

43、rature and type of substrate, theambient temperature and humidity, the number of spray passes,and the output of the equipment. The properties may also varydepending on different manufacturers liquid components.X1.2 Spray-applied polyurethane thermal insulation gener-ally exhibits its highest thermal

44、 resistance at the time ofmanufacture. The thermal resistance may be significantlyinfluenced by installation and service-related variables such asage, foam thickness, type of coating, environmental conditionsand mechanical abuse. These variables may cause the thermalresistance to be reduced from mea

45、sured initial values.X1.3 The application of a suitable vapor retarder may berequired in conjunction with this insulation. In exterior instal-lations, coatings or coverings are necessary for protection fromC1029083the elements and should be applied on the same day.X1.4 Rigid-cellular polyurethane th

46、ermal insulation iscombustible to varying degrees when exposed to an ignitionsource or high temperatures, or both. In interior installations,the polyurethane thermal insulation shall be covered by anapproved thermal barrier the same day it is spray applied.3X1.5 Consult local building and fire code

47、regulations,insurance requirements, and the manufacturers specificationsand application instructions for each specific installation.Detailed information concerning the application of spray-applied rigid cellular polyurethane foam thermal insulation andfire safety can be obtained from the Spray Polyu

48、rethane FoamContractors Division of The Society of the Plastics Industry.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity o

49、f any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, whi