ANSI API RP 5A5-2005 Field Inspection of New Casing Tubing and Plain-end Drill Pipe (SEVENTH EDITION ERTA December 2009).pdf

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1、Field Inspection of New Casing, Tubing, and Plain-end Drill PipeANSI/API RECOMMENDED PRACTICE 5A5SEVENTH EDITION, JUNE 2005ERRATA, DECEMBER 2009REAFFIRMED, APRIL 2015ISO 15463:2003 (Identical), Petroleum and natural gas industriesField inspection of new casing, tubing, and plain-end pipeSpecial Note

2、s API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed. API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and equip t

3、heir employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations under local, state, or federal laws. Information concerning safety and health risks and proper precautions with respect to particular materials and conditions should be obtained

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8、hat ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this standard or comments and questions concerning the procedures under which this standard was developed should be direc

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10、rds are published to facilitate the broad availability of proven, sound engineering and operating practices. These standards are not intended to obviate the need for applying sound engineering judgment regarding when and where these standards should be utilized. The formulation and publication of AP

11、I standards is not intended in any way to inhibit anyone from using any other practices. Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does

12、 not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard. All rights reserved. No part of this work may be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without p

13、rior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, N.W., Washington, D.C. 20005. Copyright 2005 American Petroleum Institute API Foreword Standards referenced herein may be replaced by other international or national standards that can be shown

14、 to meet or exceed the requirements of the referenced standard This American National Standard is under the jurisdiction of the API Subcommittee on Tubular Goods. This standard is a modified adoption of the English version of ISO 15463. ISO 15463 was prepared by Technical Committee ISO/TC 67, SC5. I

15、n this American National Standard certain technical modifications have been made. These technical modification from the ISO Standard have not been incorporated directly into this API adopt-back version. These modification have been noted with an arrow () adjacent to the clause, table, figure, etc. t

16、hat has been modified. A complete list of modifications can be found in Annex D. API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation,

17、 warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any federal, state, or municipal regulation with which this publication may conflict. Suggested revisions are i

18、nvited and should be submitted to API, Standards department, 1220 L Street, NW, Washington, DC 20005, standardsapi.org. Contents Page API Foreword ii Foreword vi Introduction . vii 1 Scope 1 2 Conformance 1 2.1 Normative references 1 2.2 Units of measurement . 1 2.3 Tables and figures . 2 3 Normativ

19、e references 2 4 Terms, definitions, symbols and abbreviated terms . 2 4.1 Terms and definitions . 2 4.2 Symbols and abbreviated terms 13 5 Application . 15 5.1 Basis for inspection 15 5.2 Applicability of inspections 15 5.3 Repeatability of results . 15 5.4 Consequences of variability . 15 6 Orderi

20、ng information . 16 7 Quality assurance 16 8 Qualification of inspection personnel 17 8.1 General . 17 8.2 Written procedure 17 8.3 Qualification of inspection personnel . 17 8.4 Training programs . 18 8.5 Examinations . 18 8.6 Experience 18 8.7 Requalification . 18 8.8 Documentation . 18 8.9 NDT pe

21、rsonnel certification 19 9 General inspection procedures 19 9.1 General . 19 9.2 Documents at job site . 19 9.3 Pre-inspection procedures . 19 9.4 Records and notification 19 9.5 Post-inspection procedures . 20 9.6 Job site checklist . 21 9.7 Documentation . 21 10 Acceptance criteria, disposition an

22、d responsibility 21 10.1 General . 21 10.2 Basis for acceptance . 21 10.3 Responsibility for Rejections . 21 11 Visual and dimensional inspection 22 11.1 General . 22 11.2 Application . 22 11.3 Drift mandrels 22 11.4 Precision callipers (micrometer, vernier calliper or dial calliper) 22 11.5 Length

23、and diameter-measuring devices (steel rules, steel length or diameter-measuring tapes, and other non-adjustable measuring devices) 22 ISO 15463:2003(E) iv ISO 2003 All rights reserved11.6 Depth gauges.22 11.7 External surface illumination .23 11.8 Internal surface illumination 23 11.9 Full-length vi

24、sual inspection (FLVI) of new OCTG.24 11.10 Outside diameter verification.24 11.11 Straightness.24 11.12 Drift testing 25 11.13 Visual thread inspection (VTI)26 12 Hardness testing .29 12.1 General .29 12.2 Application .29 12.3 Equipment 30 12.4 Calibration30 12.5 Standardization30 12.6 Procedures.3

25、1 13 Magnetic particle inspection (MPI) 31 13.1 General .31 13.2 Application .32 13.3 Equipment and materials32 13.3.1 Internal conductors.32 13.4 Magnetic particles .33 13.5 Illumination equipment and optical aids.33 13.6 General procedures.34 13.7 Calibration34 13.8 Standardization35 13.9 Periodic

26、 checks .35 13.10 End area inspection (SEA) .36 13.11 Inspection of unattached couplings (UCMPI).37 13.12 Full-length magnetic particle inspection (FLMPI)38 14 Electromagnetic inspection (EMI)38 14.1 General .38 14.2 Equipment 39 14.3 Application .39 14.4 Calibration39 14.5 Standardization40 14.6 Eq

27、uipment requirements and periodic checks 42 14.7 Inspection procedure42 15 Residual magnetism and demagnetization 42 15.1 General .42 15.2 Application .43 15.3 Services43 16 Gamma-ray wall thickness inspection 44 16.1 General .44 16.2 Application .44 16.3 Equipment 44 16.4 Calibration and standardiz

28、ation.44 16.5 Inspection procedure45 17 Electromagnetic grade comparison 45 17.1 General .45 17.2 Application .45 17.3 Equipment 45 17.4 Calibration and Standardization 45 17.5 Inspection procedure46 18 Ultrasonic inspection46 18.1 General .46 18.2 Application .47 18.3 General procedures for calibra

29、tion, standardization, and inspection . 47 18.4 Inspection for longitudinal, transverse, and oblique imperfections 48 18.5 Standardization 49 18.6 Procedure for the detection of longitudinal, transverse, and oblique imperfections 49 18.7 Inspection of the body wall for wall thinning . 49 18.8 Ultras

30、onic inspection of longitudinal welds . 50 18.9 Manual ultrasonic thickness gauging . 52 18.10 Manual ultrasonic shear-wave inspection 54 19 Evaluation of imperfections and deviations . 55 19.1 General . 55 19.2 Application . 55 19.3 Equipment 55 19.4 Calibration and standardization procedures 56 19

31、.5 Procedure for evaluating outside-surface-breaking pipe body imperfections . 56 19.6 Procedure for evaluating inside-surface-breaking pipe body imperfections . 58 19.7 Procedure for evaluating welds . 58 19.8 Procedure for evaluating grinds 59 19.9 Procedure for evaluating large-area wall reductio

32、n . 59 19.10 Procedure for evaluating imperfections in upsets . 60 19.11 Procedure for evaluation of outside surface imperfections on couplings 61 19.12 Procedure for evaluation of visually-located thread imperfections . 61 19.13 Procedure for triangle location and coupling makeup position . 64 19.1

33、4 Procedure for evaluating straightness 64 19.15 Procedure for evaluating pipe diameter 65 20 Hydrostatic pressure testing 65 20.1 General . 65 20.2 Application . 66 20.3 Equipment, safety, and general procedures . 66 20.4 Equipment calibration . 67 20.5 Operating procedure . 67 21 Marking . 68 21.1

34、 General . 68 21.2 Authority . 69 21.3 Guidelines 69 21.4 Marking of prime OCTG 70 21.5 Marking of no-drift OCTG . 70 21.6 Marking of conditioned OCTG 70 21.7 Marking of conditionable OCTG (still to be conditioned) 71 21.8 Marking of non-conditionable OCTG (rejects) . 71 21.9 Marking of OCTG not mee

35、ting ISO/API standards for hardness 71 21.10 Marking of prime couplings and connectors 72 21.11 Marking of conditioned couplings and connectors . 72 21.12 Marking of conditionable couplings and connectors (still to be conditioned) . 72 21.13 Marking of non-conditionable couplings and connectors (rej

36、ects) 72 Annex A (normative) Tables in SI units . 74 Annex B (normative) Figures 91 Annex C (normative) Tables in USC units . 96 Annex D (normative) Identification/explanation of changes . 112 Annex E (informative) Glossary of terms 116 Bibliography 119 ISO 15463:2003(E) vi ISO 2003 All rights reser

37、vedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which

38、a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matt

39、ers of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circul

40、ated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsib

41、le for identifying any or all such patent rights. ISO 15463 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 5, Casing, tubing and drill pipe. ISO 15463:2003(E) ISO 2003 All rights res

42、erved viiIntroduction This International Standard is provided for field inspection and testing of OCTG; it is not intended to restrict the agency or owner from using personal judgement and supplementing the specified inspections with other techniques, extending existing techniques, or re-inspecting

43、certain lengths of OCTG. Users of this International Standard should be aware that further or differing requirements might be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or e

44、ngineering solutions for the individual application. This may be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. INTERNATIONAL STANDARD ISO 154

45、63:2003(E) ISO 2003 All rights reserved 1Petroleum and natural gas industries Field inspection of new casing, tubing and plain-end drill pipe 1 Scope This International Standard specifies requirements and gives recommendations for field inspection and testing of oil country tubular goods (OCTG). Thi

46、s International Standard covers the practices and technology commonly used in field inspection; however, certain practices may also be suitable for mill inspections. This International Standard covers the qualification of inspection personnel, a description of inspection methods and apparatus calibr

47、ation and standardization procedures for various inspection methods. The evaluation of imperfections and marking of inspected OCTG are included. This International Standard is applicable to field inspection of OCTG and is not applicable for use as a basis for acceptance or rejection (for which the r

48、elevant purchasing specification is applicable, see 5.4.2). 2 Conformance 2.1 Normative references In the interests of worldwide application of this International Standard, ISO/TC 67 has decided, after detailed technical analysis, that certain of the normative documents listed in Clause 3 and prepar

49、ed by ISO/TC 67 or other ISO Technical Committee are interchangeable in the context of the relevant requirement with the relevant document prepared by the American Petroleum Institute (API), the American Society for Testing and Materials (ASTM) or the American National Standards Institute (ANSI). These latter documents are cited in the running text following the ISO reference and preceded by “or”, for example “ISO XXXX or API YYYY”. Application of an alternative normative document cited in this manner may lead to technical results different from the use of the preceding