ABS 157 NOTICE 1-2007 GUIDE FOR HULL SURVEY FOR NEW CONSTRUCTION《新建船体调查指南》.pdf

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1、 ABSGUIDE FOR HULL SURVEY FOR NEW CONSTRUCTION .2007 1 GUIDE FOR HULL SURVEY FOR NEW CONSTRUCTION AUGUST 2007 NOTICE NO. 1 August 2010 The following changes become EFFECTIVE AS OF 1 JULY 2010. (See http:/www.eagle.org for the consolidated version of the Guide for Hull Survey for New Construction, 20

2、07, with all Notices and Corrigenda incorporated.) Notes - The date in the parentheses means the date that the Rule becomes effective for new construction based on the contract date for construction, unless otherwise noted. (See 1-1-4/3.3 of the ABS Rules for Conditions of Classification (Part 1).)

3、Foreword (Add new second paragraph, as follows.) (1 July 2010) The July 2010 update to this Guide incorporates the latest requirements of IACS UI SC234, UI LL76, and UI MPC96, regarding initial statutory surveys at new construction. Updates to IACS UR Z23 are also incorporated. 2 Definitions 2.3 Sur

4、vey Methods (Revise Subparagraphs 2.3.1 and 2.3.2, as follows.) 2.3.1 Patrol (1 July 2010) Patrol is the act of checking on an independent and unscheduled basis that the applicable processes, activities and associated documentation of the shipbuilding functions identified in Table 1 continue to conf

5、orm to classification and statutory requirements. 2.3.2 Review (1 July 2010) Review is the act of examining documents in order to determine traceability and identification and to confirm that processes continue to conform to classification and statutory requirements. 3 Applications (Revise Paragraph

6、 3.2, as follows.) 3.2 Statutory Items (1 July 2010) This Guide covers all statutory items relevant to the hull structure and coating (i.e., Load Line and SOLAS Safety Construction). Notice No. 1 August 2010 2 ABSGUIDE FOR HULL SURVEY FOR NEW CONSTRUCTION .2007 (Revise Paragraph 3.5, as follows.) 3.

7、5 Locations of Construction (1 July 2010) This Guide applies to the hull structures constructed and coatings applied at any of the following: i) Shipbuilders facilities ii) Subcontractors at the shipbuilders facilities iii) Subcontractors at their own facilities or at other remote locations (Revise

8、Subsection 4, as follows.) 4 Qualification and Monitoring of Personnel (1 July 2010) The Surveyors are to confirm through patrol, review and witness as defined in 2.3, that the vessels are built using approved plans in accordance with the relevant Rules and statutory requirements. The Surveyors are

9、to be qualified to be able to carry out the tasks and procedures are to be in place to ensure that their activities are monitored. (See Section 1-1-6 of the ABS Rules for Building and Classing Steel Vessels.) 5 Survey of the Hull Structure (Revise first line of Paragraph 5.1, as follows.) 5.1 Items

10、to be Surveyed (1 July 2010) Table 1 provides a list of surveyable items for the hull structure and coating covered by this Guide, including: (Following text remains unchanged.) 6 Review of the Construction Facility (Revise first paragraph and Item i) of Subsection 6, as follows.) (1 July 2010) ABS

11、is to familiarize itself with the yards production facilities, management processes, and safety procedures for consideration in complying with the requirements of Table 1 prior to any steelwork or construction taking place in the following circumstances: i) Where ABS has no recent experience at the

12、construction facilities (typically after a one year lapse) or when significant new infrastructure has been added (Following text remains unchanged.) 7 Newbuilding Survey Planning (Revise Paragraph 7.1, as follows.) 7.1 Kick-off Meeting (1 July 2010) Prior to commencement of surveys for any newbuildi

13、ng project, ABS is to discuss with the shipbuilder at a kick-off meeting the items listed in Table 1. The purpose of the meeting is to agree how the list of specific activities shown in Table 1 is to be addressed. The meeting is to take into account the shipbuilders construction facilities and vesse

14、l type including the list of proposed subcontractors. A record of the meeting is to be made, based upon the contents of the Table (the Table can be used as the record with comments made into the appropriate column). Notice No. 1 August 2010 ABSGUIDE FOR HULL SURVEY FOR NEW CONSTRUCTION .2007 3 If AB

15、S has nominated a Surveyor for a specific newbuilding project, then the Surveyor is to attend the kick-off meeting. The builder is to be asked to agree to undertake ad hoc investigations during construction where areas of concern arise and to keep ABS advised of the progress of any investigation. Wh

16、enever an investigation is undertaken, the builder is to be requested, in principle, to agree to suspend relevant construction activities if warranted by the severity of the problem. (Revise Paragraph 7.3, as follows.) 7.3 Update of Meeting Record (1 July 2010) The shipyard shall be requested to adv

17、ise of any changes to the activities agreed to at the kick off meeting and these are to be documented. (e.g., if the shipbuilder chooses to use or change subcontractors, or to incorporate any modifications necessitated by changes in production or inspection methods, Rules and regulations, structural

18、 modifications, or in the event where increased inspection requirements are deemed necessary as a result of a substantial non-conformance or otherwise). (Revise Paragraph 7.6, as follows.) 7.6 Series Ship Production (1 July 2010) In the event of series ship production consideration may be given to w

19、aiving the requirement for a kickoff meeting for the second and subsequent ships provided any changes are documented as required in 7.1. (Revise Subsection 8, as follows.) 8 Examination and Test Plan for Newbuilding Activities (1 July 2010) The shipbuilder is to provide plans of the items which are

20、intended to be examined and tested. These plans need not be submitted for approval and examination at the time of the kick-off meeting. They are to include: i) Proposals for the examination of completed steelwork (generally referred to as the block plan) and are to include details of joining blocks

21、together at the pre-erection and erection stages or at other relevant stages ii) Proposals for fit up examinations where necessary iii) Proposals for testing of the structure (leak and hydrostatic) as well as for all watertight and weathertight closing appliances iv) Proposals for nondestructive exa

22、mination v) Any other proposals specific to the vessel type or to the statutory requirements. The plans and any modifications to them are to be submitted to the Surveyors in sufficient time to allow review before the relevant survey activity commences. TABLE 1 (1 July 2010) (Revise Item 7 of Table 1

23、, as follows.) Reference Shipbuilding Function Survey Requirements for Classification Survey Method Required for Classification ABS Rules/Guide(1)IACS Reference(2, 3) Statutory Requirements and Relevant Reference Documentation Available to Classification Surveyor during Construction Documentation fo

24、r Ship Construction File Specific Activities ABS Proposals for the Project .1 Verify that applied coatings are approved and review records of application 7 (1 July 2010) Corrosion Protection Systems (e.g., coatings, cathodic protection, impressed current) except for coating system subject to PSPC Sa

25、lt water ballast tanks with boundaries formed by the hull envelope, and also bulk carrier hold internal surfaces, coamings and hatch covers shall have an efficient protective coating. Safety aspects of cathodic systems to be dealt with separately. Review and report on builders and manufacturers docu

26、mentation 3-2-18/5 of the Rules for Building and Classing Steel Vessels UR Z8 and Z9, UI SC122, UR F1 Reg. II-1/3-2 of SOLAS as amended Manufacturers and builders specification Corrosion protection specifications .2 Verify that adequate records have been maintained and copied to the ship file 7 (con

27、td) (1 July 2010) Application Antifouling Systems Review AFS Convention Painting Specification Paint Specification and Mfg. Declaration .1 Verify that adequate records have been maintained and copied to the ship construction file. 7.1 (1 July 2010) Application of Protective Coatings for Dedicated Se

28、awater Ballast Tanks in all Types of Ships and Double-Side Skin Spaces of Bulk Carriers subject to PSPC Monitor implementation of the coating inspection requirements. Patrolling and Review UI SC223, PR34 Reg. II-1/3-2 of SOLAS as amended; Coating Standard Coating Technical File .1 Verify that applie

29、d coatings are approved and review records of application in accordance with Chapter 7 of Annex to MSC.215(82). Notice No. 1 August 2010 4ABSGUIDE FOR HULL SURVEY FOR NEW CONSTRUCTION .2007Notice No. 1 August 2010 ABSGUIDE FOR HULL SURVEY FOR NEW CONSTRUCTION .2007 5 (Add new Section 11, as follows.

30、) 11 Initial Statutory Surveys at New Construction (1 July 2010) 11.1 Scope* The scope of this section is to define the requirements for the initial statutory surveys at new construction as detailed in IMO Resolution A.997(25), which are not addressed in UR Z23 for the following as applicable: i) In

31、ternational Load Line Certificate (1966) ii) Cargo Ship Safety Equipment Certificate iii) International Oil Pollution Prevention Certificate This section only covers the survey activities required and does not cover the technical interpretations of the statutory requirements or approval of plans, de

32、signs and manuals required by the Regulations. This section does not cover the requirements for type approval or certification at vendors works and for which evidence of acceptance is to be provided as indicated in the survey tables. 11.2 Definitions Used in the Survey Tables Survey Item: A descript

33、ion of the survey item considered Origin of the Requirement: Applicable Statutory Regulation Approved Drawings/Documentation: Indicates whether approved drawings/documentation is required Conformity Verification: This verification may consist of an examination of the certificate, a check of the mark

34、s or, for products which require type approval, to verify conformity of the product with the approved prototype or certification with Flag Administration requirements Survey During Construction or Installation: Indicates whether the witness by surveyor of construction and installation on board is re

35、quired Tightness Testing: Indicates whether tightness testing is required to be witnessed by the surveyor for survey item Survey After Construction or Installation: Indicates whether the survey item is examined by the Surveyor after completion of its construction and installation on board Function T

36、est: Indicates whether a survey item or system is to be subjected to a functioning and/or performance test or trial in the presence of a Surveyor after installation on board Onboard Verification of Documentation: Indicates whether the required documentation is to be verified on board by the surveyor

37、 Series of Vessels: As defined in section 1-1-4/3.3 of the ABS Rules for Conditions of Classification * Note: This section is to be uniformly implemented on ships contracted for construction from 1st July 2010. 11.3 Application This applies to all vessels for which the statutory certificates listed

38、in 11.1 are to be issued at new construction by ABS. 11.4 Interpretation of the Survey Requirements Interpretation of the survey requirements is given in Appendix 1 Table 1 Safety Equipment Table 2 Load Line Table 3 MARPOL Annex 1 Specific flag administration requirements, if any, supersede the requ

39、irements contained in this section. Notice No. 1 August 2010 6 ABSGUIDE FOR HULL SURVEY FOR NEW CONSTRUCTION .2007 11.5 Qualification and Monitoring of Personnel The surveys required by this section shall be carried out by exclusive ABS surveyors. The surveyors are to be qualified to be able to carr

40、y out the tasks and procedures are to be in place to ensure that their activities are monitored. 11.6 Inspection and test plan for new building activities The shipbuilder is to provide inspection and test plans for the items which are required to be surveyed and/or tested prior to the commencement o

41、f the surveys and/or test. 11.7 Product and Type Approval Certificates The shipbuilder is to provide product and type approval certificates for the applicable items listed in Appendix 1 to be placed onboard. 11.8 Proof of the Consistency of Surveys ABS is to be able to provide evidence, (e.g., throu

42、gh records, check lists, inspection and test records, etc.) that its surveyors have complied with the requirements of this section. (Add new Appendix 1, as follows, and renumber existing Appendix 1 as Appendix 2.) APPENDIX 1 SURVEY TABLES FOR INITIAL STATUTORY SURVEY AT NEW CONSTRUCTION (1 JULY 2010

43、) 1 Description COLUMN 1 A.997(25) Requirements COLUMN 2 Survey Item A description of the survey item considered COLUMN 3 Origin of the Requirement Applicable Statutory Regulation COLUMN 4 Correspondence with Approved Drawings/Documentation Indicates whether approved drawings/documentation is requir

44、ed COLUMN 5 Conformity Verification This verification may consist of an examination of the certificate, a check of the marks or, for type approved products, to verify conformity of the product with the approved prototype or certification with National Requirements COLUMN 6 Survey during construction

45、 or installation Indicates whether the witness by surveyor of fabrication and installation on board is required COLUMN 7 Tightness Testing Indicates whether tightness testing is required to be witnessed by the surveyor for survey item COLUMN 8 Survey after construction or installation Indicates whet

46、her the survey item is examined by the Surveyor after completion of its installation on board and/or COLUMN 9 Function Test Indicates whether a system is to be subjected to a functioning and/or performance test or trial in the presence of a Surveyor after installation on board COLUMN 10 Onboard Veri

47、fication of documentation Indicates whether the required documentation is to be verified on board by the surveyor TABLE 1 Safety Equipment (1 July 2010) A.997(25) Requirement Survey Item Origin of the Requirement Correspondence withApproved Drawings/ Documentation Conformity VerificationInspections

48、During Installation InspectionAfterInstallation Onboard Verification of Documentation FunctionTest Fire Pumps X X X X Fire Mains X X Hydrants X X Hoses and Nozzles X X X (EI) 1.1.3.1 Examining the fire pumps and fire main and the disposition of the hydrants, hoses and nozzles and the international s

49、hore connection and checking that each fire pump, including the emergency fire pump, can be operated separately so that two jets of water are produced simultaneously from different hydrants at any part of the ship whilst the required pressure is maintained in the fire main International Shore Connection (SOLAS 74/00 reg. II-2/10.2 FSSC chs.2 and 12) (SOLAS 74/88 regs. II-2/4 and 19) X X (EI) 1.1.3.2 Examining the provision and disposition of the fire extinguishers Fire Extinguishers (SOLAS 74/00 reg. II-2/10.3 FSSC ch.4) (SOLAS 74/88 reg. II-2/17