ASTM D2881-2019 Standard Classification for Metalworking Fluids and Related Materials.pdf

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1、Designation: D2881 19Standard Classification forMetalworking Fluids and Related Materials1This standard is issued under the fixed designation D2881; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A numbe

2、r in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This classification covers and is designed to standardizeand consolidate the terminology, nomenclature, and classifica-tion of metalworking

3、 fluids and related materials.1.2 Metalworking fluids includes both metal removal andforming fluids. These are the coolants and lubricants associatedwith both types of processes.1.3 This classification implies no evaluation of productquality or suitability for a given metalworking operation.1.4 The

4、values stated in SI units are to be regarded asstandard. No other units of measurement are included in thisstandard.1.5 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment

5、 of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2D4175 Terminology Relating to Petroleum Products, LiquidFuels, and LubricantsE2523 Terminology for Metalworking Fluids

6、 and Opera-tions3. Terminology3.1 For definition of terms used in this test method, refer toTerminologies D4175 and E2523.3.2 Definitions of Terms Specific to This Standard:3.2.1 amorphous, adjpossessing neither a lattice nor crys-talline arrangement of atoms.3.2.2 crystalline, adjpossessing a latti

7、ce or crystallinestructure; that is, a definite arrangement or pattern of atoms inspace.3.2.3 emulsifier, na surface-active agent, or surfactant,that is at least partially soluble in both liquids (phases) of anemulsion, and thus stabilizes one in the other.3.2.4 emulsion, na relatively stable mixtur

8、e of two immis-cible liquids, one of which is held in suspension in the other bysmall amounts of emulsifiers.3.2.5 functional additive, nin metalworking fluids,achemical substance formulated into a metalworking fluid toprovide one or more specific performance properties notinherently provided by the

9、 basestock.3.2.5.1 DiscussionFunctional additives include, but arenot limited to, antifoaming agents, antimicrobial pesticides,buffers, corrosion inhibitors, coupling agents, emulsifiers, lu-bricity additives, and metal deactivators. The number andrange of functional additives varies with the metalw

10、orkingfluid formulation, and can range from a single additive tonumerous additives in order to provide the performanceproperties specified by the fluid compounder.3.2.6 micelle, na colloidal aggregate of surfactant mol-ecules that occurs at a well-defined concentration.3.2.7 petroleum oil, na natura

11、lly occurring hydrocarbonmix that was initially formed under pressure in the earths crustand is liquid at room temperature.3.2.8 straight oil, nin metalworking fluids, an oil, petro-leum or synthetic, which essentially contains no water and isneither emulsifiable nor miscible in water.3.2.9 syntheti

12、c fluid, na non-petroleum liquid that pos-sesses lubricating properties. It includes both man-made andnaturally occurring liquids.3.2.10 vitreous, adjhaving the appearance and propertiesof a glass; that is, a hard, amorphous, brittle structure.4. Significance and Use4.1 Metalworking may be divided i

13、nto two general types ofprocesses, metal deformation (such as rolling) and metalremoval (such as grinding or cutting). This classification liststhe various types of fluid and non-fluid materials used todirectly provide cooling and lubrication in both types ofmetalworking processes. It is intended fo

14、r use by those in1This classification is under the jurisdiction of ASTM Committee D02 onPetroleum Products, Liquid Fuels, and Lubricants and is the direct responsibility ofSubcommittee D02.L0.01 on Metal Removal Fluids and Lubricants.Current edition approved Jan. 1, 2019. Published January 2019. Ori

15、ginallyapproved in 1970. Last previous edition approved in 2014 as D2881 12 (2014).DOI: 10.1520/D2881-19.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standar

16、ds Document Summary page onthe ASTM website.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally r

17、ecognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.1metalworking or related industries who want to differentiate

18、these materials. It is up to the user of this classification todetermine the relevance of the items listed with respect to theirapplication.5. Basis of Classification5.1 Metalworking fluids and related materials are dividedinto three broad categories: petroleum oil containing fluids,non-petroleum fl

19、uids, and solid and semi-solid materials.Under each of these broad categories, the types of fluids andmaterials related to each category are listed with a description.5.1.1 Petroleum Oil-Containing Fluids:5.1.1.1 Emulsifiable Oil (frequently referred to as “SolubleOil”):(1) Generally contains 30 % o

20、il before dilution withwater.(2) Contains emulsifiers and other functional additives.(3) Generally creates a macro-emulsion (average size1.0 m) when diluted with water.(4) Blended with water in its end use.5.1.1.2 Semi-synthetic Fluid:(1) Generally contains 20% water and 50% petroleum-oil.(2) Contai

21、ns functional additives.(3) Generally creates a micro-emulsion (average particlesize 1.0 m) when diluted in water.(4) Blended with water in its end use.5.1.1.3 Straight Oil:(1) Contains petroleum oil but essentially no water.(2) Not emulsifiable.(3) Can contain functional additives.5.1.2 Synthetic N

22、on-Petroleum Fluids:5.1.2.1 Solution Synthetic Fluid:(1) Contains no petroleum oil.(2) Contains functional additives.(3) Forms in a single-phase a true solution (no micelles)when mixed with water.(4) Blended with water in its end use.5.1.2.2 Emulsion Synthetic Fluid:(1) Prepared from vegetable oil,

23、esters or other syntheticbasestocks.(2) Contains emulsifiers and other functional additives butno petroleum oil.(3) Produces an emulsion when added to water.(4) Blended with water in its end use.5.1.2.3 Straight Synthetic Oil:(1) Contains no petroleum oil nor water.(2) Formulations typically prepare

24、d with renewabletriglycerides, synthetic hydrocarbons, esters or other oil-soluble basestocks; generally combined with oil-soluble addi-tives that contain no water.(3) Not intended to be diluted nor emulsified with water inits end use.5.1.3 Solid Lubricants:5.1.3.1 Powders:(1) Crystalline.(2) Polyme

25、ric.(3) Amorphous.5.1.3.2 Vitreous Materials:(1) Borates.(2) Glasses.(3) Phosphates.5.1.3.3 Greases and Pastes:(1) Greases.(2) Dispersions or solutions in non-aqueous fluids.(3) Dispersions or solutions in water.5.1.3.4 Solid Films:(1) Particle bonded.(2) Resin bonded.(3) Vitreous bonded.6. Keywords

26、6.1 coolants; greases; metal forming fluids; metal removalfluids; metalworking fluids; pastes; semi-synthetic fluids; solidlubricants; soluble oilsSUMMARY OF CHANGESSubcommittee D02.L0 has identified the location of selected changes to this standard since the last issue(D2881 12 (2014) that may impa

27、ct the use of this standard. (Approved Jan. 1, 2019.)(1) Added new Section 2, Referenced Documents; added newTerminologies D4175 and E2523.(2) Added new subsection 3.1 to reference new Terminologystandards.D2881 192ASTM International takes no position respecting the validity of any patent rights ass

28、erted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time b

29、y the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will rece

30、ive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM Inte

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