NAVISTAR MPAPS K15-5003-2014 Fluorocarbon (FKM) Seal Material.pdf

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1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 1 of 28 NAVISTAR, INC. Material, Parts, and Process Specificati

2、ons (MPAPS) NUMBER: MPAPS K15-5003 Former Designation: EMS D15-5003 TITLE: Fluorocarbon (FKM) Seal Material CURRENT REV No.: 1402 DATE: February 2014 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: EMS D15-5003 April 2000 PRINTED COPIES OF THIS DOCUMENT MUST B

3、E VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine

4、the applicability of regulatory limits prior to use. Change Notice: Reformatted to new MPAPS, added Types 6 Thru 16, editorial changes. 1.0 APPLICATION This specification covers molded fluorocarbon seals intended for use in diesel fuel, oil and air applications. The use of this material for coolant

5、applications must be verified by test in the specific application prior to approval. 2.0 SCOPE This specification covers a molded fluoroelastomer sealing element. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply

6、with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-1

7、6949 CFR Title 29, Part 1910 ASTM D2000 NAVISTAR Manufacturing Std. MS-D-13 NAVISTAR Engineering Design Std A-16 NAVISTAR MPAPS B-50 4.0 REQUIREMENTS Physical Properties and Specifications below: NUMBER: MPAPS K15-5003 TITLE: FLUOROCARBON (FKM) SEAL MATERIAL REVISION: 1402 This document is restricte

8、d and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 2 of 28 TYPE 1 (Obsolete) 2 O-RING CROSS-SECTIONAL DIA. (NOM.) 0.070 0.103 0.139 0.210 Bu

9、tton 0.070 0.103 0.139 0.210 Button ASTM D2000 Line Callout M2HK710A1-10B38EF31Z1 Z1=755 Orig Hdns Original Properties Hardness, Points Shore A - - 755 - - - 755 - Tensile Strength, psi, min. - - 900 - 1200 - 1450 - MPa, min. - - 6.2 - 8.27 - 10 - Ultimate Elongation, % min. - - 100 - 110 - 125 - Mo

10、dulus 100% Elongation psi, min. - - 550 - 500 - 600 - MPa, min. - - 3.8 - 3.44 - 4.13 - Specific Gravity - - 1.85.02 - - - 1.85.02 - Compression Set 70 Hrs. 175 C (347 F), % max. - - 15 - 30 25 18 15 Air Age 70 hrs. 250 C (482 F) ASTM D573 Hardness Change, Points Shore A max - - 6 - - - 5 - Tensile

11、Change, % max. - - -30 - - - -25 - Elongation Change, % max. - - -30 - - - -30 - Oil Immersion, IRM 901 70 hrs. 150C (302F) ASTM D471 Hardness Change, Points Shore A - - - - - - - - Tensile Change, % max. - - - - - - - - Elongation Change, %, max. Volume Change, % - - - - - - - - Oil Immersion, ASTM

12、 #3 Oil 70 hrs 150C (302F) ASTM D471 Hardness Change, Shore A - - 6 - - - 5 - Tensile Change, % max. - - -30 - - - -20 - Elongation Change, %, max. - - -30 - - - -20 - Volume Change, % - - 0 to +5 - - - 0 to +5 - Oil Immersion, SF 105, 336 hrs 150C (302F) per ASTM D471 Hardness Change, Shore A - - -

13、 - - - -3 - Tensile Change, % max. - - - - - - -5 - Elongation Change, %, max. - - - - - - +1 - Volume Change, % - - - - - - +2 - Oil Immersion, IRM 903, 70 hrs 150C (302F) per ASTM D471 Hardness Change, Shore A - - - - - - - 5 - Tensile Change, % max. - - - - - - - -20 - Elongation Change, %, max.

14、- - - - - - - -20 - Volume Change, % - - - - - - - 0 to +5 - NUMBER: MPAPS K15-5003 TITLE: FLUOROCARBON (FKM) SEAL MATERIAL REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are require

15、d to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 3 of 28 TYPE 1 2 O-RING CROSS-SECTIONAL DIA. (NOM.) 0.070 0.103 0.139 0.210 Button 0.070 0.103 0.139 0.210 Button Water Immersion, 70 Hrs 100 C (212 F) per ASTM D471 Hardness Change, Points Shore A - - 6 - - - 5 - Tensile Ch

16、ange, % max. - - -30 - - - -20 - Elongation Change, %, max. - - -30 - - - -20 - Volume Change, % - - 0 to +5 - - - 0 to +5 - Water/ Glycol and O.A.T and non O.A.T (Hybrid) Coolants Immersion (1:1 by Vol) 70 Hrs. 100 C (212 F) per ASTM D471 Hardness Change, Shore A - - 6 - - - 5 - Tensile Change, % m

17、ax. - - -30 - - - -20 - Elongation Change, %, max. - - -30 - - - -20 - Volume Change, % - - 0 to +5 - - - 0 to +5 - Low Temperature Compression, Age, 22 hrs. - 40C ( - 40F) ASTM D-1229 (Modified) Compress section of ring 25% diametrically (orig. approval only) - - No Cracks - - - No Cracks - TR-10,

18、Low Temperature Retraction 10% Return, ASTM D-1329 (original approval only) - - -14C (+7F) - - - -14C (+7F) - Tear Strength ASTM D624 DIE B lbs/in, min - - - - - - - - KN/m, min NUMBER: MPAPS K15-5003 TITLE: FLUOROCARBON (FKM) SEAL MATERIAL REVISION: 1402 This document is restricted and may not be s

19、ent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 4 of 28 TYPE 1 2 O-RING CROSS-SECTIONAL DIA. (NOM.) 0.070 0.103 0.139 0.210 Button 0.070 0.103 0.139 0.210

20、Button CSR -Report Air: Original approval 150C Retained Load= % 500 Hrs Retained Load= 1000 Hrs Retained Load= 1500 Hrs Retained Load= 2000 Hrs Retained Load= 2500 Hrs Retained Load= 3000 Hrs Oil: Mobil 1, 10W30, 150C Retained Load= % 500 Hrs Retained Load= 1000 Hrs Retained Load= 1500 Hrs Retained

21、Load= 2000 Hrs Retained Load= 2500 Hrs Retained Load= 3000 Hrs Oil: MPAPS B-21, Grade 10W30, 150C Retained Load= % 500 Hrs Retained Load= 1000 Hrs Retained Load= 1500 Hrs Retained Load= 2000 Hrs Retained Load= 2500 Hrs Retained Load= 3000 Hrs Coolant: MPAPS B-1 Type 3 (135degC) Retained Load= % 500

22、Hrs Retained Load= 1000 Hrs Retained Load= 1500 Hrs Retained Load= 2000 Hrs Retained Load= 2500 Hrs Retained Load= 3000 Hrs NUMBER: MPAPS K15-5003 TITLE: FLUOROCARBON (FKM) SEAL MATERIAL REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permi

23、ssion from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 5 of 28 TYPE 3 4 O-RING CROSS-SECTIONAL DIA. (NOM.) .070(2) 0.103 0.139 0.210 Button 0.070 0.103 0.139 0.210 Button ASTM D2000 Line Callout Original Properties H

24、ardness, Points Shore A - - 905 - 705 Tensile Strength, psi, min. 1200 - 1450 - 1015 MPa, min. 8.27 - 9.99 - 7.0 Ultimate Elongation, % min. 90 100 110 - 200 Modulus 100% Elongation - - - - psi, min. N/A N/A 800 - 363 MPa, min. - - 5.51 - 2.5 Specific Gravity - - 1.85+/-0.03 - 1.82+/-0.03 Compressio

25、n Set 70 Hrs. 175 C (347 F), % max. 45 30 25 35 15 Air Age 70 hrs. 250 C (482 F) ASTM D573 Hardness Change, Shore A max - - 5 - +10 Tensile Change, % max. - - -25 - -20 Elongation Change, % max. - - -30 - -50 Oil Immersion, IRM 901 70 hrs. 150C (302F) ASTM D471 Hardness Change, Shore A - - - - Tensi

26、le Change, % max. - - - - Elongation Change, %, max. - - - - Volume Change, % - - - - Oil Immersion, ASTM #3 Oil 70 hrs 150C (302F) ASTM D471 Hardness Change, Shore A - - 5 - -5 Tensile Change, % max. - - -20 - -20 Elongation Change, %, max. - - -20 - -20 Volume Change, % - - 0 to +5 - +25 Oil Immer

27、sion, SF 105, 336 hrs 150C (302F) per ASTM D471 Hardness Change, Shore A - - - - Tensile Change, % max. - - - - Elongation Change, %, max. - - - - Volume Change, % - - - - Oil Immersion, IRM 903, 70 hrs 150C (302F) per ASTM D471 Hardness Change, Shore A - - - - Tensile Change, % max. - - - - Elongat

28、ion Change, %, max. - - - - NUMBER: MPAPS K15-5003 TITLE: FLUOROCARBON (FKM) SEAL MATERIAL REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability.

29、 2014 by Navistar, Inc. FEBRUARY 2014 Page 6 of 28 Volume Change, % - - - - TYPE 3 4 O-RING CROSS-SECTIONAL DIA. (NOM.) 0.070 0.103 0.139 0.210 Button 0.070 0.103 0.139 0.210 Button Water Immersion, 70 Hrs 100 C (212 F) per ASTM D471 N/A Hardness Change, Points Shore A - - 5 - Tensile Change, % max.

30、 - - -20 - Elongation Change, %, max. - - -20 - Volume Change, % - - 0 to +5 - Water/ Glycol and O.A.T and non O.A.T (Hybrid) Coolants Immersion (1:1 by Vol) 70 Hrs. 100 C (212 F) per ASTM D471 N/A Hardness Change, Points Shore A - - 5 - Tensile Change, % max. - - -20 - Elongation Change, %, max. -

31、- -20 - Volume Change, % - - 0 to +5 - Low Temperature Compression, Age, 22 hrs. - 40C ( - 40F) ASTM D-1229 (Modified) Compress section of ring 25% diametrically (orig. approval only) - - No Cracks - No Cracks TR-10, Low Temperature Retraction 10% Return, ASTM D-1329 (original approval only) - - -14

32、C (+7F) - N/A Tear Strength ASTM D624 DIE B lbs/in, min - - - - KN/m, min - - - - NUMBER: MPAPS K15-5003 TITLE: FLUOROCARBON (FKM) SEAL MATERIAL REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.

33、Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 7 of 28 TYPE 3 4 O-RING CROSS-SECTIONAL DIA. (NOM.) 0.070 0.103 0.139 0.210 Button 0.070 0.103 0.139 0.210 Button CSR Original Approval Only (150degC) Air: Retained Load= % 500 Hrs Retained Load= 1000 Hr

34、s Retained Load= 1500 Hrs Retained Load= 2000 Hrs Retained Load= 2500 Hrs Retained Load= 3000 Hrs Oil: Mobil 1, 10W30, 150C Retained Load= % 500 Hrs Retained Load= 1000 Hrs Retained Load= 1500 Hrs Retained Load= 2000 Hrs Retained Load= 2500 Hrs Retained Load= 3000 Hrs Oil: MPAPS B-21, Grade 10W30, 1

35、50C Retained Load= % 500 Hrs Retained Load= 1000 Hrs Retained Load= 1500 Hrs Retained Load= 2000 Hrs Retained Load= 2500 Hrs Retained Load= 3000 Hrs Coolant: MPAPS B-1 Type 3 (135degC) Retained Load= % 500 Hrs Retained Load= 1000 Hrs Retained Load= 1500 Hrs Retained Load= 2000 Hrs Retained Load= 250

36、0 Hrs Retained Load= 3000 Hrs NUMBER: MPAPS K15-5003 TITLE: FLUOROCARBON (FKM) SEAL MATERIAL REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liabilit

37、y. 2014 by Navistar, Inc. FEBRUARY 2014 Page 8 of 28 TYPE 5 6 O-RING CROSS-SECTIONAL DIA. (NOM.) 0.070 0.103 0.139 0.210 Button 0.070 0.103 0.139 0.210 Button ASTM D2000 Line Callout Original Properties Hardness, Points Shore A - - - 955 - - - 755 Tensile Strength, psi, min. - - - 1800 - - - 1600 MP

38、a, min. - - - 12.4 - - - 10.0 Ultimate Elongation, % min. - - - 60 - - - 150 Modulus 100% Elongation - - - - - - - - psi, min. - - - 1200 - - - - MPa, min. - - - 8.3 - - - - 4.0 Specific Gravity - - - 1.77 0.03 - - - - 1.80+/-0.03 Compression Set 70 Hrs. 175 C (347 F), % max. - 40 35 25 25 - 25 20 1

39、5 15 Air Age 70 hrs. 250 C (482 F) ASTM D573 ( 528F) Hardness Change, Points Shore A max - - - 5 - - 5 - +/-5 Tensile Change, % max. - - - -25 - - 35 - -25 Elongation Change, % max. - - - -40 - - 10 - -30 Oil Immersion, IRM 901 70 hrs. 150C (302F) ASTM D471 Hardness Change, Shore A - - - - - - - - T

40、ensile Change, % max. - - - - - - - - Elongation Change, %, max. - - - - - - - - Volume Change, % - - - - - - - - Oil Immersion, ASTM #3 Oil 70 hrs 150C (302F) ASTM D471 Hardness Change, Shore A - - 5 - - - - - Tensile Change, % max. - - -20 - - - - - Elongation Change, %, max. - - -20 - - - - - Vol

41、ume Change, % - - 0 to +5 - - - - - Oil Immersion, SF 105, 336 hrs 150C (302F) per ASTM D471 Hardness Change, Shore A - - - - +/-5 - - - - +/-5 Tensile Change, % max. - - - - -65 - - - - -55 Elongation Change, %, max. - - - - -75 - - - - -55 Volume Change, % - - - - 0 to +5 - - - - 0 to +5 Oil Immer

42、sion, IRM 903, 70 hrs 150C (302F) per ASTM D471 Hardness Change, Shore A - - - - +/-5 - - - - +/-5 Tensile Change, % max. - - - - -20 - - - - -20 Elongation Change, %, max. - - - - -20 - - - - -20 NUMBER: MPAPS K15-5003 TITLE: FLUOROCARBON (FKM) SEAL MATERIAL REVISION: 1402 This document is restrict

43、ed and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 9 of 28 Volume Change, % - - - - 0 to +5 - - - - 0 to +5 TYPE 5 6 O-RING CROSS-SECTIONAL DIA. (NOM.) 0.070 0.103 0.139 0.210 Button 0.070 0.103 0.1