EN 12001-2012 en Conveying spraying and placing machines for concrete and mortar - Safety requirements《混凝土和灰泥输送 喷涂和浇注机械 安全性要求》.pdf

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1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 12001:2012Conveying, spraying andplacing machines for concreteand mortar SafetyrequirementsBS EN 12001:2012 BRITISH STANDARDNational forewordThis British Standard is the UK

2、 implementation of EN 12001:2012. Itsupersedes BS EN 12001:2003+A1:2009 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee B/513/-/8, Concrete plant.A list of organizations represented on this committee can beobtained on request to its secretary.This publi

3、cation does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2012. Published by BSI StandardsLimited 2012ISBN 978 0 580 69526 1ICS 91.220Compliance with a British Standard cannot confer immunity from

4、legal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 November 2012.Amendments issued since publicationDate Text affectedBS EN 12001:2012EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12001 August 2012 ICS 91.220 Supersede

5、s EN 12001:2003+A1:2009English Version Conveying, spraying and placing machines for concrete and mortar - Safety requirements Machines pour le transport, la projection et la distribution de bton et mortier - Prescriptions de scurit Frder-, Spritz- und Verteilmaschinen fr Beton und Mrtel - Sicherheit

6、sanforderungen This European Standard was approved by CEN on 6 July 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliogr

7、aphical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibi

8、lity of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic

9、 of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISA

10、TION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12001:2012: EBS EN 12001:2012EN 12001:2012 (E) 2 Contents Page Foreword 4Introduction . 5

11、1 Scope 62 Normative references 63 Terms and definitions . 74 List of significant hazards 95 Safety requirements and/or protective measures 115.1 General 115.2 Requirements common to all machines 115.2.1 Hazards resulting from the failure of hydraulic or pneumatic systems. 115.2.2 Risk of slipping 1

12、15.2.3 Electrical hazards 115.2.4 Stop system 115.2.5 Thermal protection and exhaust fumes 125.2.6 Ergonomics 125.2.7 Multiple control stations . 125.2.8 Fixed guards . 125.2.9 Requirements for transport and travel 125.2.10 Control-system requirements (electrical and hydraulic) . 125.2.11 Stability

13、. 145.2.12 Noise . 145.2.13 Electromagnetic compatibility (EMC) 155.3 Requirements for specific machines . 155.3.1 Mobile and stationary concrete pumps and shotcreting machines (see Annex A) 155.3.2 Mortar-conveying and spraying machines (see Annex A) 195.3.3 Mobile and stationary concrete-placing b

14、ooms (see Annex A) 215.3.4 Delivery-line systems (see Annex A) . 246 Verification of safety requirements and/or protective measures . 247 Information for Use 267.1 General 267.2 Accompanying documents . 277.2.1 Instruction Handbook 277.2.2 Log Book 307.3 Marking . 307.3.1 General 307.3.2 Concrete pu

15、mps, shotcreting machines, mortar-conveying and spraying machines . 317.3.3 Mobile and stationary concrete-placing booms . 317.3.4 Delivery-line system 317.3.5 Pipes, hoses and connecting elements 31Annex A (informative) Diagrams of different machines 33Annex B (normative) Log Book for concrete pump

16、 and concrete-placing boom 40B.1 General 40B.2 Preliminary remarks and assemblies 41B.3 Master record sheet . 41B.4 Master record sheet for verification of stationary machines 42B.5 Master record sheet for verification of the other machines 42B.6 Supplements to the master record sheet 42B.7 Inspecti

17、on records . 42BS EN 12001:2012EN 12001:2012 (E) 3 B.7.1 General 42B.7.2 Classification of mobile support structure . 47B.7.3 Example of support structure 48B.7.4 Inspection report for concrete-placing boom . 49B.7.5 Inspection report for concrete pump . 54Annex C (normative) Noise test code for mac

18、hines and equipment for conveying, spraying and placing concrete and mortar 57C.1 Scope 57C.2 Determination of the A-weighted sound power level . 57C.2.1 General 57C.2.2 Measurement surface and microphone positions . 57C.3 Determination of the A-weighted emission sound pressure level at workstations

19、 58C.3.1 General 58C.3.2 Workstations 58C.4 Operating conditions . 58C.4.1 Operating conditions during test . 58C.4.2 Test under load 59C.4.3 Period of observation 59C.5 Information to be recorded during the test . 59C.6 Information to be reported 59C.7 Declaration and verification of noise emission

20、 values 59Annex D (normative) Remote control Function allocation 61Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 62Bibliography 63BS EN 12001:2012EN 12001:2012 (E) 4 Foreword This document (EN 12001:2012) has been prepa

21、red by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by Febru

22、ary 2013, and conflicting national standards shall be withdrawn at the latest by February 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such paten

23、t rights. This document supersedes EN 12001:2003+A1:2009. The following standard has been substantially restructured and revised compared to its preceding version EN 12001:2003+A1:2009 including a thorough revision of the incorporation of the requirements of EN ISO 13849-1:2008. Attention is drawn t

24、o the fact that the following list of technical changes is non-exhaustive and shall not replace a thorough reading of the complete text. The scope and the definitions have been refined. Clause 5 - Safety Requirements and/or protective measures - has been totally revised and restructured by up-dating

25、 and amending all requirements where necessary. The texts on verification in Clause 6 have been edited and put into a table for better reading. The requirements for the Information for Use (Clause 7) have been rearranged and completed where appropriate. Annex B has been edited and completed where ne

26、cessary. Annex C (Noise test code) underwent a complete revision to incorporate requirements of additional normative references. The function allocation for the remote control has been moved from informative Annex A to a new normative Annex D. This document has been prepared under a mandate given to

27、 CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the nationa

28、l standards organisations of the following coun-tries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithu

29、ania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 12001:2012EN 12001:2012 (E) 5 Introduction This document is a type-C standard as stated in EN ISO 12100:2010. The machinery concerned and the

30、extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When provisions of this type-C standard are different from those that are stated in type-A or -B standards, the provisions of this type-C standard take precedence over the prov

31、isions of the other standards, for machines that have been designed and built according to the provisions of this type-C standard. NOTE Some machines covered by this standard present risks that are very similar to mobile cranes. BS EN 12001:2012EN 12001:2012 (E) 6 1 Scope 1.1 This European Standard

32、specifies the safety requirements for conveying machines, spraying machines, placing machines, and delivery line systems for concrete and mortar as defined in the definitions in 3.3 to 3.6. The machinery can be stationary or mobile. This European Standard does not cover: machines that are mobile dur

33、ing conveying, spraying and placing; cabins for any machines covered by this standard; additional functions beyond conveying, spraying and placing concrete and mortar, e.g. separate mixing function or crane function; requirements for operation in tunnels; support structures (i.e. tower systems) not

34、exclusively designed for the use with concrete distribution booms. This European Standard does not establish the additional requirements for operations subject to special rules (e.g. potentially explosive atmospheres, supply by electrical networks where voltage, frequency and tolerance differ from t

35、hose of the public supply, earthquake, lightning, using on public roads). 1.2 This European Standard deals with all significant hazards, hazardous situations and events relevant to conveying, spraying and placing machines when they are used as intended and under the conditions of misuse which are re

36、asonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards during transportation, assembly, dismantling, dis-abling, scrapping, operation and maintenance. 1.3 This Euro

37、pean Standard is not applicable to machines which are manufactured before the date of publication of this document by CEN. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references,

38、 only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1:2006+A1:2009, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 894-1:1997+A1:2008, Safety of machinery Ergo

39、nomic requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators BS EN 12001:2012EN 12001:2012 (E) 7 EN 894-2:1997+A1:2008, Safety of machinery Ergonomic requirements for the design of displays and control actua

40、tors Part 2: Displays EN 894-3:2000+A1:2008, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 3: Control actuators EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 13309

41、:2010, Construction machinery Electromagnetic compatibility of machines with internal power supply EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN ISO 2867:2011, Earth-moving machinery Access systems (ISO 2867:2011) E

42、N ISO 3744:2010, Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 4413:2010, Hydraulic fluid power General rules and safety requirements for sys

43、tems and their components (ISO 4413:2010) EN ISO 4871:2009, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work stati

44、on and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections (ISO 11201:2010) EN ISO 11204:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other spe

45、cified positions applying accurate environmental corrections (ISO 11204:2010) EN ISO 11688-1:2009, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100:2010, Safety of machinery General principles for design Risk asses

46、sment and risk reduction (ISO 12100:2010) EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1:

47、 General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 13855:2010, Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010) EN ISO 13857

48、:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and the following apply. BS EN 12001:2012EN 12001:2012 (E) 8 3.1 concrete and mortar homogeneous mix comprised of cement, graded aggregate and water plus additives 3.2 additive material added to concrete or mortar to change the properties of the mix 3.3 conveying, spraying and