DLA DSCC-DWG-06005 REV B-2010 FILTER EMI HYBRID.pdf

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1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Page 3: Revised paragraph 3.3. Editorial corrections; pages 5, 6, and 8 16 August 06 M. Radecki B Added vendor PINs for class K devices. 29 March 10 M. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV STATUS OF PAGES REV B B B B B

2、 B B B PAGES 1 2 3 4 5 6 7 8 PMIC N/A PREPARED BY Patrick Kyne DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing CHECKED BY Kenneth A. Bernier TITLE FILTER, EMI, HYBRID 10 March 2006 APPROVED BY Michael A. Radecki SIZE A CODE IDENT. NO. 037Z3 DWG NO. 06005 REV B PAGE 1 OF 8 AMSC

3、N/A 5915-E093 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06005 REV B PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for hybrid microcircuit el

4、ectromagnetic interference (EMI) suppression filters to be processed in accordance with MIL-PRF-38534. Two product assurance classes consisting of class H (military high reliability) and class K (space application) and a choice of case outlines and lead finishes are available and are reflected in th

5、e Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance (RHA) levels are reflected in the PIN. 1.2 PIN. The PIN shall be as shown in the following example: 06005 - 01 H X X Drawing RHA Device Device class Case Lead number designator type designator outline finish

6、 (See 1.2.1) (See 1.2.2) (See 1.2.3) (See 1.2.4) (See 1.2.5) 1.2.1 Radiation hardness assurance (RHA) designator. Device classes H and K RHA marked devices shall meet the MIL-PRF-38534 specified RHA levels and shall be marked with the appropriate RHA designator. A dash (-) indicates a non-RHA device

7、. 1.2.2 Device types. The device type identifies the circuit function as follows: Device type Generic number Circuit function 01 DVMH28, DVMH28F EMI filter, 28V dc, 2.0 A 1.2.3 Device class designator. This device class designator shall be a single letter identifying the product assurance level as f

8、ollows: Device class Device requirements documentation K Highest reliability class available. This level is intended for use in space applications. Certification and qualification to MIL-PRF-38534 is required. H Standard military reliability level. This level is intended for use in applications wher

9、e non-space high reliability devices are required. Certification and qualification to MIL-PRF-38534 is required. 1.2.4 Case outline. The case outline shall be as designated in MIL-STD-1835, and as follows: Outline letter Case outline X 1.460” x 1.130” x .330” (see figure 1) Y 2.000” x 1.130” x .355”

10、 (see figure 2) 1.2.5 Lead finish. The lead finish shall be as specified in MIL-PRF-38534 for classes H and K. Finish letter “X“ will not be marked on the filter or its packaging. The “X“ designation is for use when lead finishes A, B, or C are considered acceptable and interchangeable without prefe

11、rence. 1.3 Absolute maximum ratings. 1/ Input voltage (continuous) - +50V dc Input voltage (transient, 1 second) - +80V dc Input current - 2.0 A Power dissipation (Tc = 125C) - 1.0 W Lead temperature (soldering, 10 seconds) - +300 C Storage temperature - -65 C to +150 C 1/ Stresses above the absolut

12、e maximum rating may cause permanent damage to the device. Extended operation at the maximum levels may degrade performance and affect reliability. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A

13、CODE IDENT NO. 037Z3 DWG NO. 06005 REV B PAGE 3 1.4 Recommended operating conditions. Input voltage - 0V dc to +50V dc Case operating temperature range - -55 C to +125 C 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this drawing. This

14、section does not include documents cited in other sections of this drawing or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents in s

15、ections 3 and 4 of this drawing, whether or not they are listed here. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues o

16、f these documents are those cited in the solicitation or contract (see 6.2). DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-38534 - Hybrid Microcircuits, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883 - Test Methods and Procedures for Microelectronics. (Copies of these document

17、s are available online at https:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. In the event of a conflict between the text of this drawing and the references cited herein, the

18、text of this drawing shall take precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be in accordance with MIL-PRF-38534 and as specified

19、herein. 3.2 Design, construction, and physical dimensions. The design, construction, and physical dimensions shall be as specified in MIL-PRF-38534 and as specified herein. 3.2.1 Case outline. The case outline shall be in accordance with 1.2.4 herein and figures 1 and 2. 3.2.2 Terminal connections.

20、The terminal connections shall be as specified on figures 1 and 2. 3.3 Pure tin prohibition. The use of pure tin as an underplate or final finish in the internal or external construction of the filter and the terminations is prohibited. This includes the discrete devices and solders used internal to

21、 the case. Tin shall be alloyed with a minimum of 3 percent lead, by mass. The use of tin alloys other than lead is permissible as specified in APPENDIX E of MIL-PRF-38534. 3.4 Electrical performance characteristics. Unless otherwise specified herein, the electrical performance characteristics are a

22、s specified in table I and shall apply over the full specified operating temperature range. 3.5 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical tests for each subgroup are defined in table I. 3.6 Marking. Marking shall be in

23、 accordance with MIL-PRF-38534. The part shall be marked with the PIN listed in 1.2 herein. In addition, the manufacturers PIN may also be marked as listed on QML-38534. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS

24、COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06005 REV B PAGE 4 3.7 Manufacturer eligibility. To be eligible for listing as an approved source of supply, the manufacturer shall be certified and qualified to MIL-PRF-38534. In addition to the general requirements of MIL-PRF-38534, the manufactur

25、er of the part described herein shall maintain the electrical test data (variables format) from the initial quality conformance inspection group A lot sample, produced on the certified line, for each device type listed herein. The data should also include a summary of all parameters manually tested,

26、 and for those which, if any, are guaranteed. This data shall be maintained under document revision level control by the manufacturer and be made available to the preparing activity (DSCC-VA) upon request. 3.8 Certificate of compliance. A certificate of compliance shall be required from a manufactur

27、er in order to supply to this drawing. The certificate of compliance submitted to DSCC-VA shall affirm that the manufacturers product meets the requirements of MIL-PRF-38534 and the requirements herein. 3.9 Certificate of conformance. A certificate of conformance as required in MIL-PRF-38534 shall b

28、e provided with each lot of filters delivered to this drawing. 3.10 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and

29、 maintenance requirements, and promotes economically advantageous life cycle costs. 3.11 Workmanship. Filters shall be processed in such a manner as to be uniform in quality and shall be free from cold soldering, corrosion, pits, dents, cracks, rough or sharp edges, misalignments and other defects t

30、hat will affect life, serviceability, or appearance. TABLE I. Electrical performance characteristics. Test Symbol Conditions -55C Tc 125C unless otherwise specified Group A subgroup Device types Limits Units Min Max Noise reduction NO f = 500 kHz 1, 2, 3 01 55 - dB DC resistance Rdc1, 2, 3 01 - 250

31、m Isolation ISO Any pin to case, 500 V dc 1 01 100 - M Capacitance CAP Any pin to case 1, 2, 3 01 10 30 nF Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06005 REV B

32、PAGE 5 Case outline X Symbol Inches Millimeters Min Max Min Max A - 1.460 - 37.08 B - 1.130 - 28.70 C - .330 - 8.38 D .235 .265 5.97 6.73 E .995 1.005 25.27 25.53 F .395 .405 10.03 10.29 G .200 .210 5.08 5.33 J .240 .250 6.10 6.35 K .155 .165 3.94 4.19 H .028 .032 0.71 0.81 NOTES: 1. The case was or

33、iginally designed using inch-pound units of measurement; in the event of conflict between the metric and inch-pound units, the inch-pound shall take precedence. 2. Device weight: 24 grams maximum. FIGURE 1. Case outline X configuration, dimensions, and terminal connections. Terminal number Function

34、1 + 28V IN 2 + 28V OUT 3 CASE GROUND 4 OUTPUT COMMON 5 INPUT COMMON Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06005 REV B PAGE 6 Case outline Y Symbol Inches Mil

35、limeters Min Max Min Max A - 2.000 50.8 B - 1.130 - 28.70 C - .355 - 9.02 D .235 .265 5.97 6.73 E .995 1.005 25.27 25.53 F .395 .405 10.03 10.29 G .200 .210 5.08 5.33 J .240 .250 6.10 6.35 K .155 .165 3.94 4.19 L 1.725 1.735 43.82 44.07 M - 1.460 - 37.08 N .044 .050 1.12 1.27 R .555 .565 14.10 14.35

36、 H .028 .032 0.71 0.81 P .123 .133 3.12 3.38 NOTES: 1 The case was originally designed using inch-pound units of measurement; in the event of conflict between the metric and inch-pound units, the inch-pound shall take precedence. 2 Device weight: 29 grams maximum. FIGURE 2. Case outline Y configurat

37、ion, dimensions, and terminal connections. Terminal number Function 1 + 28V IN 2 + 28V OUT 3 CASE GROUND 4 OUTPUT COMMON 5 INPUT COMMON Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT N

38、O. 037Z3 DWG NO. 06005 REV B PAGE 7 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection procedures shall be in accordance with MIL-PRF-38534. 4.2 Screening. Screening shall be in accordance with MIL-PRF-38534. The following additional criteria shall apply: a. Burn-in test, method 10

39、15 of MIL-STD-883. (1) Test condition A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level control and shall be made available to DSCC-VA or the acquiring activity upon request. Also, the test circuit shall specify the inputs, outputs, biases, and pow

40、er dissipation, as applicable, in accordance with the intent specified in test method 1015 of MIL-STD-883. (2) TAas specified in accordance with table I of method 1015 of MIL-STD-883. b. Interim and final electrical test parameters shall be as specified in table II herein, except interim electrical

41、parameter tests prior to burn-in are optional at the discretion of the manufacturer. TABLE II. Electrical test requirements MIL-PRF-38534 test requirements Subgroups (in accordance with MIL-PRF-38534, group A test table) Interim electrical parameters Final electrical parameters 1*, 2, 3 Group A test

42、 requirements 1, 2, 3 Group C end-point electrical parameters 1, 2, 3 End-point electrical parameters for RHA devices Not Applicable * PDA applies to subgroup 1. 4.3 Conformance inspection. Conformance inspection (CI) and periodic inspection (PI) shall be in accordance with MIL-PRF-38534 and as spec

43、ified herein. 4.3.1 Group A inspection (CI). Group A inspection shall be in accordance with MIL-PRF-38534 and as follows: a. Tests shall be as specified in table II herein. b. Subgroups 4, 5, 6, 7, 8, 9, 10, and 11 of MIL-PRF-38534, group A shall be omitted. 4.3.2 Group B inspection (PI). Group B in

44、spection shall be in accordance with MIL-PRF-38534. 4.3.3 Group C inspection (PI). Group C inspection shall be in accordance with MIL-PRF-38534 and as follows: a. End-point electrical parameters shall be as specified in table II herein. b. Steady-state life test conditions, method 1005 of MIL-STD-88

45、3. (1) Test conditions A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level control and shall be made available to DSCC-VA or the acquiring activity upon request. Also, the test circuit shall specify the inputs, outputs, biases, and power dissipation,

46、 as applicable, in accordance with the intent specified in test method 1005 of MIL-STD-883. (2) TAas specified in accordance with table I of method 1005 of MIL-STD-883. (3) Test duration: 1,000 hours, except as permitted by method 1005 of MIL-STD-883. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06005 REV B PAGE 8 4.3.4 Group D i