ABS 63-2016 RULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS.pdf

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1、 Rules for Building and Classing Facilities on Offshore Installations RULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS 2016 American Bureau of Shipping Incorporated by Act of Legislature of the State of New York 1862 Copyright 2015 American Bureau of Shipping ABS Plaza 16855 Nort

2、hchase Drive Houston, TX 77060 USA Rule Change Notice (2016 ) Rule Change Notice (2016) The effective date of each technical change since 1993 is shown in parenthesis at the end of the subsection/paragraph titles within the text of each Part. Unless a particular date and month are shown, the years i

3、n parentheses refer to the following effective dates: (2000) and after 1 January 2000 (and subsequent years) (1996) 9 May 1996 (1999) 12 May 1999 (1995) 15 May 1995 (1998) 13 May 1998 (1994) 9 May 1994 (1997) 19 May 1997 (1993) 11 May 1993 Listing by Effective Dates of Changes from the 2015 Rules No

4、tice No. 1 (effective on 1 July 2015) to the 2015 Rules, which is incorporated in the 2016 Rules, is summarized below. EFFECTIVE DATE 1 July 2015 shown as (1 July 2015) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Status/Remarks 3-4/3.9.5 A

5、ir Intakes To require “automatic air intake shut-off valves” or “equivalent safety devices” for all engines on board the drilling unit, regardless of the distance the of air intakes from points of possible release of flammable gas. (Incorporates Notice No. 1) EFFECTIVE DATE 1 January 2016 shown as (

6、2016) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Status/Remarks 3-2/Table 2 Major Equipment Plans/Calculations and Technical Documentation for Class Requirements To specify that couplings and/or gears used by prime movers, pumps, compress

7、ors, electric generators and motors with power rating greater than 100 kW are to be reviewed by ABS Engineering 3-2/13.21 Installations in Classified Areas To clarify the data and information to be included in the list. 3-3/13.3.1v) To specify the HIPPS system performance standard/configuration of S

8、IL-3, in line with the industry practice and standards (section 4.2.6 of API Std 521) 3-3/15.1.4 Rupture Discs To permit the use of rupture disks/pin actuated valves as primary relief devices for tube rupture relief scenario for the protection of shell and tube heat exchangers. 3-4/5.17.2iii) To spe

9、cify requirements for the use of flame arrester in an open vent line or on the inlet to the pressure/vacuum valve. 3-4/5.17.2v) To specify requirements for systems which have multiple head pumps or injection rate control devices. 3-8/Table 2 Classification and Placement of Portable and Semi-portable

10、 Extinguishers To further clarify the requirements of fire extinguisher arrangement. 4-2/Table 2 Major Equipment Plans, Calculations and Technical Documentation for Class Requirements To specify that couplings and/or gears used by prime movers, pumps, compressors, electric generators and motors with

11、 power rating greater than 100 kW are to be reviewed by ABS Engineering 4-8/Table 2 Classification and Placement of Portable and Semi-portable Extinguishers To further clarify the requirements of fire extinguisher arrangement. ii ABSRULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATION

12、S .2016 Part/Para. No. Title/Subject Status/Remarks 5-1/Table 1 Surveys During Construction To specify that couplings and/or gears used by prime movers, pumps, compressors, electric generators and motors with power rating greater than 100 kW are to be reviewed by ABS Engineering 5-1/3.3.3 General Te

13、sting Requirements To specify that couplings and/or gears used by prime movers, pumps, compressors, electric generators and motors with power rating greater than 100 kW are to be reviewed by ABS Engineering ABSRULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS .2016 iii Foreword Fo

14、reword These Rules contain the technical requirements and criteria employed by ABS in the review and survey of hydrocarbon production facilities that are being considered for Classification and for maintenance of Classification. It is applicable to Hydrocarbon Production and Processing Systems and a

15、ssociated utility and safety systems located on fixed (bottom-founded) offshore structures of various types. It also applies to systems installed on floating installations such as ships shape based FPSOs, tension leg platforms, spars, semisubmersibles, etc. There are differences in the practices ado

16、pted by the designers of fixed and floating installations. Some of these differences are due to physical limitations inherent in the construction of facilities on new or converted floating installations. Recognizing these differences, the requirements for facilities on fixed and floating installatio

17、ns are specified in separate chapters. Chapter 3 covers requirements for facilities on floating installations and Chapter 4 covers requirements for facilities on fixed installations. Facilities designed, constructed, and installed in accordance with the requirements of these Rules on an ABS classed

18、fixed or floating offshore structure, under ABS review and survey, will be classed and identified in the Record by an appropriate classification notation as defined herein. These Rules have been written for world-wide application and as such, compliance with individual requirements may require compr

19、ehensive data, analyses and plans to be submitted to demonstrate the adequacy of the facility. ABS acknowledges that there is a wide range of documents that may be required for submittal to satisfy these Rules. It is not the intention of these Rules to impose requirements or practices in addition to

20、 those that have previously proven satisfactory in similar situations. Design and installation requirements presented in these Rules are based on existing methodologies and attendant safety factors that are deemed to provide an adequate level of safety. Primarily, the use of such methods and limits

21、in these Rules reflects what is considered to be the current state of practice in the design and installation of offshore facilities. The application of these Rules by ABS will not seek to inhibit the use of any technological approach that can be shown to produce an acceptable level of safety. These

22、 Rules are applicable to the classification of facilities for which applications, or contracts for classification, are received on or after 1 January 2016. Changes to Conditions of Classification (1 January 2008) For the 2008 edition, Chapter 1, “Scope and Conditions of Classification” was consolida

23、ted into a generic booklet, entitled Rules for Conditions of Classification Offshore Units and Structures (Part 1) for all units, installations, vessels or systems in offshore service. The purpose of this consolidation was to emphasize the common applicability of the classification requirements in “

24、Chapter 1” to ABS-classed offshore units, pipelines, risers, and other offshore structures, and thereby make “Conditions of Classification” more readily a common Rule of the various ABS Rules and Guides, as appropriate. Thus, Chapter 1 of these Rules specifies only the unique requirements applicable

25、 to facilities on offshore installations. These supplemental requirements are always to be used with the aforementioned Rules for Conditions of Classification Offshore Units and Structures (Part 1). iv ABSRULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS .2016 Table of Contents RU

26、LES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS CONTENTS CHAPTER 1 Scope and Conditions of Classification (Supplement to the ABS Rules for Conditions of Classification Offshore Units and Structures) 1 Section 1 Classification 2 Section 2 Application, System Classification Boundari

27、es, Symbols and Notations . 3 Section 3 Rules for Classification 6 Section 4 Recognition of Risk Based Techniques to Justify Alternatives 7 Section 5 Submission of Plans, Data and Calculations . 10 See also separately published booklet ABS Rules for Conditions of Classification Offshore Units and St

28、ructures (Part 1) CHAPTER 2 Definitions, References, Acronyms and Abbreviations 11 Section 1 Definitions 12 Section 2 References . 17 Section 3 Acronyms and Abbreviations . 18 CHAPTER 3 Floating Installations . 20 Section 1 General 29 Section 2 Design Plans and Data 31 Section 3 Hydrocarbon Producti

29、on and Process Systems 47 Section 4 Process Support Systems . 64 Section 5 Marine Support Systems . 72 Section 6 Electrical Systems 75 Section 7 Instrumentation the largest are solids. Petroleum is a mixture of many different hydrocarbons. Hydrocarbon Fire Test (2015) A test in which specimens of th

30、e relevant bulkheads or decks are exposed, in a test furnace, to temperatures corresponding to the hydrocarbon fire time-temperature curve as defined in API-RP-2FB or equivalent. Hazardous Area See “Classified Area”. High Integrity Pressure Protection System (HIPPS) An efficient option to replace a

31、mechanical safety device; an example is a pressure safety valve, with instruments, valves and logic. Ignition Temperature The minimum temperature required, at normal atmospheric pressure, to initiate the combustion of an ignitable mixture. Inert Gas A gaseous mixture, such as flue gas, containing in

32、sufficient oxygen to support the combustion of hydrocarbons. Interim Class Certificate A temporary representation to classification. The Interim Class Certificate is generally issued by the Surveyor attending commissioning of the facility and verification of compliance with these Rules. Issuance of

33、an Interim Class Certificate is subject to the terms and conditions found therein. Joiner Arrangement Construction details showing the combination of all structural fire protection materials. For example, a detail showing the connection of the ceilings to decks, ceilings to bulkheads, bulkheads to b

34、ulkheads, bulkhead construction details, deck construction details, etc. Jumper Ducts Openings in bulkheads (usually in the top half) used for air balance or return air. Lower Explosive Limit (L.E.L.) The lowest concentration of combustible vapors or gases, by volume in mixture with air, which can b

35、e ignited at ambient conditions. 14 ABSRULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS .2016 Chapter 2 Definitions, References, Acronyms and Abbreviations Section 1 Definitions 2-1 Machinery Spaces of Category A are spaces, and trunks to such spaces, which contain: i) Internal c

36、ombustion engine(s) used for main propulsion; or ii) Internal combustion engine(s) used for other purposes where such machinery has, in the aggregate, a total power, or combined rating of 375 kW (500 hp) or more; or iii) Any oil-fired boiler or oil fuel unit Manned Facility A facility with permanent

37、 occupied living accommodations or one that requires continuous presence of personnel for more than 12 hours in successive 24-hour periods. Marine Support Systems For floating installations, those functions required for maintaining the normal operations of a vessel (or MODU), such as power generatio

38、n, propulsion, navigation, HVAC, water treating, etc. These functions are neither directly nor indirectly related to the hydrocarbon production and process systems. Non-ducted Return Means of re-circulating conditioned air back to the air handler without the use of a dedicated duct. Open Drains Grav

39、ity drains from sources which are at or near atmospheric pressure, such as open deck drains, drip pan drains, and rain gutters. Operating Conditions A set of conditions (i.e., flowrates, compositions, temperatures and pressures) chosen for normal operation of a production facility at a particular po

40、int in the life of an oil or gas field. Other Machinery Spaces (versus Machinery Spaces of Category A) All spaces, other than machinery spaces of Category A, containing machinery, boilers and other fired processes, oil fuel units, steam and internal combustion engines, generators and major electrica

41、l machinery, oil filling stations, refrigerating, stabilizing, ventilation and air-conditioning machinery and similar spaces; and trunks to such spaces. Pad Gas Gas added to the vapor space of a vessel or tank to prevent an explosive or ignitable vapor-air mixture from forming. Process Areas Areas w

42、here processing equipment is located. This includes wellhead/manifold areas. Process Design Conditions A set of conditions used to design process components and systems. Process Support Systems Utility and auxiliary systems that complement the hydrocarbon production and process systems. A typical li

43、st of such systems is included in Chapter 3, Section 4 and Chapter 4, Section 4. These systems do not directly handle hydrocarbons. Produced Fluids Fluids coming out of completed wells, which may consist of oil, water, gas, and condensable vapor. Production Facilities For the purpose of these Rules,

44、 Production Facilities are typically the processing, safety and control systems, utility and auxiliary equipment, for producing hydrocarbon liquid and gas mixtures from completed wells or other sources. These facilities are generally inclusive from the inlet flange of the well fluid flowline above t

45、he water level to the point at which the departing pipeline enters the water. The facilities also include the safe disposal and/or collection of produced oil, gases and water. For a floating installation with the storage and offloading capability to shuttle tanker, the production facility is termina

46、ted at the inlet flange discharge into the storage tank. The storage tank and offloading piping/electrical systems arrangement are considered marine systems. Sanitary and Similar Spaces Communal sanitary facilities such as showers, baths, lavatories, etc., and isolated pantries containing no cooking

47、 appliances. Sanitary facilities which serve a space and with access only from that space are to be considered a portion of the space where they are located. Service Spaces (Low Risk) Lockers, storerooms, and working spaces in which flammable materials are not stored, such as drying rooms and laundr

48、ies. Service Spaces (High Risk) Lockers, storerooms, and working spaces in which flammable materials are stored, such as galleys, pantries containing cooking appliances, paint rooms and workshops other than those forming part of the machinery space. ABSRULES FOR BUILDING AND CLASSING FACILITIES ON O

49、FFSHORE INSTALLATIONS .2016 15 Chapter 2 Definitions, References, Acronyms and Abbreviations Section 1 Definitions 2-1 Severe Environment An environment in which regularly occurring conditions of wind, sea condition, ice, etc., would impede the orderly evacuation of an offshore facility. Shut-in Condition A condition resulting from a shutting-in of the facility (See API RP 14C) caused by the occurrence of one or more undesirable events. Shut-in Tubing Pressure (SITP) Pressure exerted by the well due to closing of the mast