SAE AS 81969 4-2015 REMOVAL TOOLS CONNECTOR ELECTRICAL CONTACT (FORK TYPE WRAP POST CRIMP REMOVABLE) TYPE II CLASS 1 COMPOSITION C.pdf

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1、 AEROSPACE STANDARD REMOVAL TOOLS, CONNECTOR, ELECTRICAL CONTACT,(FORK TYPE, WRAP POST/CRIMP REMOVABLE) TYPE II,CLASS 1, COMPOSITION C AS81969/4Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any for

2、m or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http

3、:/www.sae.org ISSUED 2015-06THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5120AS81969/4 SHEET 1 OF 3 PROCUREMENT SPECIFICATION: AS81969SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of technicalandengineering sciences. Theuse

4、 ofthisreport is entirelyvoluntary, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,reaffirmed, stabilized, orcan

5、celled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS81969/4 RATIONALE THIS DETAIL SPECIFICATION SHEET IS REQUIRED TO ALLOW THE CANCELLATION AND SUPERSESSION OF MIL-I-81969/4 W

6、ITH THIS DOCUMENT, TO INCORPORATE AMENDMENT 1, TO UPDATE QUALIFICATION INFORMATION, TO REMOVE GOVERNMENT JARGON, TO IMPROVE DRAWING LEGIBILITY AND TO UPDATE REFERENCES. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF

7、AS81969. DETAIL A FIGURE 1 - REMOVAL TOOL -01 CONFIGURATION AND DIMENSIONS (FOR MIL-DTL-55302 CONNECTORS) AEROSPACE STANDARD AS81969/4 SHEET 2 OF 3 REMOVAL TOOLS, CONNECTOR, ELECTRICAL CONTACT, (FORK TYPE, WRAP POST/CRIMP REMOVABLE) TYPE II, CLASS 1, COMPOSITION C DETAIL A FIGURE 2 - REMOVAL TOOL -0

8、2 CONFIGURATION AND DIMENSIONS (FOR MIL-DTL-28731 CONNECTORS) TABLE 1 - METRIC EQUIVALENTS INCHES MILLIMETERS INCHES MILLIMETERS INCHES MILLIMETERS .001 0.025 .030 0.762 .350 8.89 .002 0.051 .035 0.889 .625 15.88 .003 0.076 .066 1.68 1.125 28.58.015 0.381 .075 1.91 1.500 38.10 .018 0.457 .120 3.05 5

9、.950 151.13.022 0.559 .230 5.84 AEROSPACE STANDARD AS81969/4 SHEET 3 OF 3 REMOVAL TOOLS, CONNECTOR, ELECTRICAL CONTACT, (FORK TYPE, WRAP POST/CRIMP REMOVABLE) TYPE II, CLASS 1, COMPOSITION C REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS81969. 1. DESIGN: THE

10、 TOOL SHALL BE DESIGNED IN ACCORDANCE WITH FIGURES 1 AND 2. DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS IN TABLE 1 ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED ON 1 INCH = 25.4 MILLIMETERS. UNLESS OTHERWISE SPECIFIED, TOLERANCE IS .015 INCH (0.38 MILLIMETERS). 2. COMPONENTS: THE PROBE AND P

11、LUNGER SHALL BE PERMANENTLY ATTACHED TO THE BODY OF THE TOOL, THEREFORE THE TOOL IS NON-REPAIRABLE. THE CLIP RELEASE PRONGS SHALL MAINTAIN ALIGNMENT IN ORDER TO PREVENT DAMAGE TO THE CONNECTOR CONTACT CAVITY. THE PLUNGER SHALL SELF-RETURN TO THE UNUSED POSITION. 3. MATERIAL AND FINISHES: HANDLE AND

12、INSERT: ALUMINUM ALLOY, PLASTIC IN ACCORDANCE WITH ASTM D5948, ASTM D4673 OR AN ALTERNATIVE MATERIAL APPROVED BY THE QUALIFYING ACTIVITY. BLADE: 1090 STEEL, SPRING TEMPERED, STEEL SAE 4130, AMS5643, AMS6370, 400 SERIES STAINLESS STEEL OR 300 MARGING STEEL OR SUITABLE MATERIAL, HEAT TREATED TO ROCKWE

13、LL C35-45. PLATING: FOR NON-CORROSION RESISTANT STEELS, COAT WITH ELECTROLESS NICKEL TO THE REQUIREMENTS OF AMS2404, CLASS I, (THICKNESS .0002 TO .0005). HYDROGEN RELIEF FOR 4 HOURS 1 HOUR AT 375 F 25 F, WITHIN 24 HOURS AFTER COATING, TREAT BY IMMERSION IN A SOLUTION IN ACCORDANCE WITH MIL-DTL-5541

14、TO ENHANCE RESISTANCE TO CORROSION AND TARNISH OR NICKEL PLATING (ELECTRODEPOSITED) IN ACCORDANCE WITH AMS-QQ-N-290, CLASS 2, THICKNESS .0002 TO .0005). 4. PART NUMBER/MARKING: M81969/4-01 FOR USE WITH MIL-DTL-55302 CONNECTORS M81969/4-02 FOR USE WITH MIL-DTL-28731 CONNECTORS EACH TOOL SHALL BE LEGI

15、BLY AND PERMANENTLY MARKED ON THE HANDLE WITH THE MANUFACTURERS IDENTIFICATION AND PART NUMBER IN ACCORDANCE WITH MIL-STD-130. MANUFACTURER SYMBOL, IF USED, SHALL BE IN ACCORDANCE WITH AIR1351. 5. QUALIFICATION SHALL BE PERFORMED IN ACCORDANCE WITH AS81969, HOWEVER ALTERNATIVE QUALIFICATION REQUIREM

16、ENTS SUCH AS CERTIFICATION, FIRST ARTICLE OR QC TESTING MAY BE IMPOSED BY THE QUALIFYING ACTIVITY (QA). THE QA SHALL SUBMIT A WRITTEN REQUEST TO THE AE-8C2 COMMITTEE FOR REVIEW AND APPROVAL OF THE ALTERNATIVE QUALIFICATION TESTING PROGRAM PRIOR TO IMPLEMENTATION OF THE REQUIREMENT. APPLICATION NOTES

17、: 1. THIS TOOL SHALL BE USED TO REMOVE CONTACTS FROM THE FOLLOWING CONNECTORS: DASH 01-CONTACTS AS SPECIFIED IN MIL-DTL-55302/93 THROUGH /96 AND /99 THROUGH /104. DASH 02-CONTACTS AS SPECIFIED IN MIL-DTL-28731/25 THROUGH /36. 2. THIS DOCUMENT SUPERSEDES MIL-I-81969/4B DATED 25 JANUARY 1985, AMENDMEN

18、T 1 DATED 27 FEBRUARY 1997 AND MIL-C-55302/106 (EL) DATED 30 MAY 1975. SPECIFICATION NOTES: 1. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.