SAE AS 81659B-2017 Connectors Electrical Rectangular Crimp Contacts General Specification For.pdf

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1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2017 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS81659B AEROSPACE STANDARD AS81659 REV. B Issued 2004-06 Revised 2017-06 Superseding AS81659A

5、Connectors, Electrical, Rectangular Crimp Contacts General Specification For RATIONALE Revision is required to add an AIR1351 reference and to update all document references to reflect latest published versions. 1. SCOPE 1.1 Scope This specification covers two series of electrical, rectangular conne

6、ctors with crimp type removable contacts. These connectors are provided with single, dual, triple, and quadruple insert shell configurations. 1.2 Classification Connectors covered by this specification shall be of the following types, classes, series and shell designators. 1.2.1 Type Description The

7、 connector type shall be identified as follows: Type I - Short grommet seal (series 1 only). Type II - Standard grommet seal. Type III - Without grommet seal. Type IV - Without interfacial and grommet seals. 1.2.2 Class Description 1.2.3 The connector class shall be identified as follows: Class 1: -

8、65 to +125 C. Class 2: -65 to +200 C. SAE INTERNATIONAL AS81659B Page 2 of 48 1.3 Part Number The part number shall consist of the letter “M“, the basic number of the specification sheet, and coded numbers or letters as shown in the following example: M81659/29 A 2 0002 Basic part number (1.3.1) She

9、ll designator (1.3.2) Series designator (1.3.3) Insert designator (1.3.4) 1.3.1 Basic Part Number The basic part number shall be as shown on the applicable specification sheet. Revision letters shall not be included. 1.3.2 Shell Designator The shell designator shall consist of a letter in accordance

10、 with the following: A - A connector having a shell configuration to accommodate a keystone insert. B - A connector having a shell configuration to accommodate a rectangular insert. 1.3.3 Series Designator The series designator shall consist of a one digit number in accordance with the following: Se

11、ries 1 - Front release contacts. Series 2 - Rear release contacts. 1.3.4 Insert Designator The insert designator shall consist of a four-digit number as shown on SAE AS31571. 1.4 Polarization Position The polarization position of the connector shall be in accordance with Table 1. Polarizing hardware

12、 is depicted in Figures 1A and 1B. All connectors shall be supplied with the polarizing hardware shipped loose. Polarization shall be accomplished by the user and the position number marked on the connector shell following the part number (see 1.3). Figure 1A - Polarizing post SAE INTERNATIONAL AS81

13、659B Page 3 of 48 Figure 1B - Polarizing insert Figure 1 Table 1 - Polarization positions PLUG RECEPTACLE POSITION LEFT POST CENTER POST RIGHT POST POSITION LEFT KEY CENTER KEY RIGHT KEY 00 - - - 00 - - - 01 1 1 1 01 4 4 4 02 2 1 1 02 4 4 3 03 3 1 1 03 4 4 2 04 4 1 1 04 4 4 1 05 5 1 1 05 4 4 6 06 6

14、1 1 06 4 4 5 07 1 1 6 07 5 4 4 08 2 1 6 08 5 4 3 09 3 1 6 09 5 4 2 10 4 1 6 10 5 4 1 11 5 1 6 11 5 4 6 12 6 1 6 12 5 4 5 13 1 1 5 13 6 4 4 14 2 1 5 14 6 4 3 15 3 1 5 15 6 4 2 16 4 1 5 16 6 4 1 17 5 1 5 17 6 4 6 18 6 1 5 18 6 4 5 19 1 1 4 19 1 4 4 20 2 1 4 20 1 4 3 21 3 1 4 21 1 4 2 22 4 1 4 22 1 4 1

15、 23 5 1 4 23 1 4 6 24 6 1 4 24 1 4 5 25 1 1 3 25 2 4 4 26 2 1 3 26 2 4 3 27 3 1 3 27 2 4 2 28 4 1 3 28 2 4 1 29 5 1 3 29 2 4 6 30 6 1 3 30 2 4 5 31 1 1 2 31 3 4 4 32 2 1 2 32 3 4 3 33 3 1 2 33 3 4 2 34 4 1 2 34 3 4 1 35 5 1 2 35 3 4 6 SAE INTERNATIONAL AS81659B Page 4 of 48 36 6 1 2 36 3 4 5 37 1 2

16、1 37 4 3 4 38 2 2 1 38 4 3 3 39 3 2 1 39 4 3 2 40 4 2 1 40 4 3 1 41 5 2 1 41 4 3 6 42 6 2 1 42 4 3 5 43 1 2 6 43 5 3 4 44 2 2 6 44 5 3 3 45 3 2 6 45 5 3 2 46 4 2 6 46 5 3 1 47 5 2 6 47 5 3 6 48 6 2 6 48 5 3 5 49 1 2 5 49 6 3 4 50 2 2 5 50 6 3 3 51 3 2 5 51 6 3 2 52 4 2 5 52 6 3 1 53 5 2 5 53 6 3 6 5

17、4 6 2 5 54 6 3 5 55 1 2 4 55 1 3 4 56 2 2 4 56 1 3 3 57 3 2 4 57 1 3 2 58 4 2 4 58 1 3 1 59 5 2 4 59 1 3 6 60 6 2 4 60 1 3 5 61 1 2 3 61 2 3 4 62 2 2 3 62 2 3 3 63 3 2 3 63 2 3 2 64 4 2 3 64 2 3 1 65 5 2 3 65 2 3 6 66 6 2 3 66 2 3 5 67 1 2 2 67 3 3 4 68 2 2 2 68 3 3 3 69 3 2 2 69 3 3 2 70 4 2 2 70 3

18、 3 1 71 5 2 2 71 3 3 6 72 6 2 2 72 3 3 5 73 1 3 1 73 4 2 4 74 2 3 1 74 4 2 3 75 3 3 1 75 4 2 2 76 4 3 1 76 4 2 1 77 5 3 1 77 4 2 6 78 6 3 1 78 4 2 5 79 1 3 6 79 5 2 4 80 2 3 6 80 5 2 3 81 3 3 6 81 5 2 2 82 4 3 6 82 5 2 1 83 5 3 6 83 5 2 6 84 6 3 6 84 5 2 5 85 1 3 5 85 6 2 4 86 2 3 5 86 6 2 3 87 3 3

19、5 87 6 2 2 88 4 3 5 88 6 2 1 89 5 3 5 89 6 2 6 90 6 3 5 90 6 2 5 91 1 3 4 91 1 2 4 92 2 3 4 92 1 2 3 93 3 3 4 93 1 2 2 94 4 3 4 94 1 2 1 95 5 3 4 95 1 2 6 96 6 3 4 96 1 2 5 97 1 3 3 97 2 2 4 98 2 3 3 98 2 2 3 99 3 3 3 99 2 2 2 NOTES: 1. Darkened portion indicates extended part of post in plug. Light

20、 portion indicates key hole in receptacle. 2. Mating faces shown with top up. SAE INTERNATIONAL AS81659B Page 5 of 48 1.5 Wire Range Accommodations Wire range accommodations of the contacts shall be as shown in Table 2. Table 2 Wire range accommodations Wire Barrel Sizes Wire Size Insulation Diamete

21、r Range (inch) 22 26, 24, 22 .030 to .054 20 24, 22, 20 .040 to .071 16 20, 18, 16 .068 to .103 12 14, 12 .097 to .135 2. REFERENCES 2.1 Applicable Documents The following publications form a part of this document to the extent specified herein. The latest issue of SAE publications shall apply. The

22、applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this document and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and

23、 regulations unless a specific exemption has been obtained. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. AMS2404 Plating, Electroless Nickel AMS-C-2

24、6074 Electroless Nickel Coatings AMS-QQ-A-250 Aluminum and Aluminum Alloy, Plate and Sheet General Specification for AMS-QQ-P-416 Plating, Cadmium (Electrodeposited) AMS-QQ-A-367 Aluminum Alloy Forgings AIR1351 Manufacturers Identification of Aerospace Electrical and Electronic Wiring Devices and Ac

25、cessories AS22520 Crimping Tools, Wire Termination, General Specification For AS22759/9 Wire, Electrical, Fluoropolymer-Insulated, Extruded TFE, Silver-Coated Copper Conductor, 1000-Volt, ROHS AS22759/10 Wire, Electrical, Fluoropolymer-Insulated, Extruded TFE, Nickel-Coated Copper Conductor, 1000-Vo

26、lt,ROHS AS22759/11 Wire, Electrical, Fluoropolymer-Insulated, Extruded TFE, Silver-Coated Copper Conductor, 600-Volt AS22759/12 Wire, Electrical, Fluoropolymer-Insulated, Extruded TFE, Nickel-Coated Copper Conductor, 600 Volt, ROHS SAE INTERNATIONAL AS81659B Page 6 of 48 AS31571 Insert Arrangements

27、for AS81659 Series 1 and 2 Electrical Connectors AS39029 Contacts, Electrical Connector, General Specification For AS81659/9 Connectors, Electrical, Rectangular, Receptacle, Environment Resistant, Crimp Contacts, Double Insert, Type II, Class 1(-65 C to +125 C), Series 1, Shell Designator A AS81659/

28、29 Connectors, Electrical, Rectangular, Plug, Crimp Contacts (Single Insert, Type II, Class 1 (-65 C to +125 C), Series 2, Shell Designator A) AS81659/31 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts, (Single Insert, Type II, Class 1, (-65 C to +125 C), Series 2, Shell Designator A

29、) AS81659/33 Connectors, Electrical, Rectangular, Plug, Crimp Contacts, (Dual Insert, Type II, Class 1, (65 C to +125 C), Series 2, Shell Designator A) AS81659/35 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts, (Dual Insert, Type II, Class 1, (65 C to +125 C), Series 2, Shell Design

30、ator A) AS81659/37 Connectors, Electrical, Rectangular, Plug, Crimp Contacts, (Triple Insert, Type II, Class 1 (-65 C to +125 C), Series 2, Shell Designator A AS81659/39 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts, (Triple Insert, Type II, Class 1 (65 C to +125 C), Series 2, Shel

31、l Designator A) AS81659/41 Connectors, Electrical, Rectangular, Plug, Crimp Contacts, (Quadruple Insert, Type II, Class 1 (65 C to +125 C), Series 2, Shell Designator A) AS81659/43 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts, (Quadruple Insert, Type II, Class 1 (65 C to +125 C),

32、Series 2, Shell Designator A) AS81659/53 Connectors, Electrical, Rectangular, Plug Environment Resistant, Crimp Contacts, Triple Insert, Type II, Class 1 (65 C to +125 C), Series 2, Shell Designator B AS81659/56 Connectors, Electrical, Rectangular, Receptacle Environment Resistant, Crimp Contacts, T

33、riple Insert, Type II, Class 2 (65 C to +200 C), Series 2, Shell Designator B AS81659/57 Connectors, Electrical, Rectangular, Plug Environment Resistant, Crimp Contacts, Quadruple Insert, Type II, Class 1 (65 C to +125C), Series 2, Shell Designator B AS81659/58 Connectors, Electrical, Rectangular, P

34、lug Environment Resistant, Crimp Contacts, Quadruple Insert, Type II, Class 2 (65 C to +200 C), Series 2, Shell Designator B AS81659/61 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts (Single Insert, Type III, Class 1 (65 to +125 C), Series 2, Shell Designator A) AS81659/62 Connector

35、s, Electrical, Rectangular, Receptacle, Crimp Contacts, (Dual Insert, Type III, Class 1,(65 C to +125 C), Series 2, Shell Designator A) AS81659/63 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts, (Triple Insert, Type III, Class 1,(65 C to +125 C), Series 2, Shell Designator A) AS8165

36、9/64 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts, (Quadruple Insert, Type III, Class 1,(65 C to +125 C), Series 2, Shell Designator A) AS81659/65 Connectors, Electrical, Rectangular, Plug, Crimp Contacts, (Single Insert, Type IV, Class 1, (65 C to +125 C), Series 2, Shell Designa

37、tor A) SAE INTERNATIONAL AS81659B Page 7 of 48 AS81659/66 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts, (Single Insert, Type IV, Class 1,(65 C to +125 C), Series 2, Shell Designator A) AS81659/67 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts, (Single Insert, Type

38、 IV, Class 1,(65 C to +125 C), Series 2, Shell Designator A, Clinch Nut Mounting) AS81659/68 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts, (Single Insert, Type IV, Class 1,(65 C to +125 C), Series 2, Shell Designator A, Float Mounting) AS81659/69 Connectors, Electrical, Rectangula

39、r, Plug, Crimp Contacts, (Dual Insert, Type IV, Class 1, (65 to +125 C), Series 2, Shell Designator A) AS81659/71 Connectors, Electrical, Rectangular, Receptacle, Crimp Contacts, (Dual Insert, Type IV, Class 1 (65 to +125 C), Series 2, Shell Designator A, Clinch Nut Mount) AS81659/72 Connectors, Ele

40、ctrical, Rectangular, Receptacle, Crimp Contacts, (Dual Insert, Type IV, Class 1, (65 C to +125 C), Series 2, Shell Designator A, Float Mounting) AS81969 Installing and Removal Tools, Connector Electrical Contact, General Specification For AS81969/1 Installing And Removal Tools, Connector Electrical

41、 Contact, Type III, Class 2, Composition C AS81969/14 Installing And Removal Tools, Connector Electrical Contact, Type III, Class 2, Composition B AS81969/17 Installing And Removal Tools, Connector Electrical Contact, Type I, Class 1, Composition C AS81969/19 Installing And Removal Tools, Connector

42、Electrical Contact, Type II, Class 1, Composition C 2.1.2 ANSI Accredited Publications Copies of these documents are available online at http:/webstore.ansi.org/. ANSI/ISO 10012-1 Quality Assurance Requirements for Measuring Equipment 2.1.3 ASQ Publications Available from American Society for Qualit

43、y, 600 North Plankinton Avenue, Milwaukee, WI 53203, Tel: 800-248-1946 (United States or Canada), 001-800-514-1564 (Mexico) or +1-414-272-8575 (all other locations), www.asq.org. ASQC Z1.4 Sampling Procedures and Tables for Inspection by Attributes 2.1.4 ASTM Publications Available from ASTM Interna

44、tional, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM A342/A342M Test Method for Permeability of Feebly Magnetic Materials ASTM B85 Standard Specification for Aluminum-Alloy Die Castings ASTM D5948 Molding Compounds, Thermosetting, Stan

45、dard Specification For ASTM B733-90 Nickel-Phosphorous Coatings on Metals SAE INTERNATIONAL AS81659B Page 8 of 48 2.1.5 EIA Publications Available from Electronic Component Association (ECA), 2500 Wilson Boulevard, Arlington, VA 22201-3834, Tel: 703-907-7500, www.eia.org. EIA-364 Electrical Connecto

46、r/Socket Test Procedures Including Environmental Classifications EIA-364.09 Durability Test Procedure for Electrical Connectors and Contacts EIA-364.13 Mating and Unmating Forces Test Procedure for Electrical Connectors EIA-364.17 Temperature Life with or without Electrical Load, Test Procedure for

47、Electrical Connector and Sockets EIA-364.20 Withstanding Voltage Test Procedure for Electrical Connectors, Sockets and Coaxial Contacts EIA-364.21 Insulation Resistance Test Procedure for Electrical Connectors, Sockets, and Coaxial Contacts EIA-364.26 Salt Spray Test Procedure for Electrical Connect

48、ors, Contacts and Sockets EIA-364.27 Mechanical Shock (Specified Pulse) Test Procedure for Electrical Connectors EIA-364.28 Vibration Test Procedure for Electrical Connectors and Sockets EIA-364.31 Humidity Test Procedure for Electrical Connectors and Sockets EIA-364.32 Thermal Shock (Temperature Cy

49、cling) Test Procedure for Electrical Connectors and Sockets 2.1.6 National Conference of Standards Laboratories (NCSL) Publications Available from NCSL International, 2995 Wilderness Place, Suite 107, Boulder, CO 80301, Tel: 303-440-3339, www.ncsli.org. NCSL Z540-1 General Requirements for Calibration Laboratories and Measuring and Test Equipment 2.1.7 U. S.