FORD WRS-M4D483-D2-2015 ACRYLONITRILE BUTADIENE STYRENE (ABS) MOLDING COMPOUND RECYCLED 100% PIR RESIN CONTENT TO BE USED WITH FORD WSS-M99P1111-A (Shown on FORD WSS-M4D483-D1).pdf

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1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 2 2015 02 16 Released Released WRS-M4D483-D2 D. Stark, NA 2014 03 27 Editorial Removed reference to proposed pending D2 and D3 suffixes. L. Soreide, NA 2013 05 15 Released L. Soreide, NA Controlled document at www.MATS Copyright 2015, Fo

2、rd Global Technologies, LLC Page 1 of 8 ACRYLONITRILE BUTADIENE STYRENE (ABS) WSS-M4D483-D1 MOLDING COMPOUND, GENERAL PURPOSE, INTERIOR ACRYLONITRILE BUTADIENE STYRENE (ABS) WRS-M4D483-D2 MOLDING COMPOUND, RECYCLED, 100% PIR RESIN CONTENT 1. SCOPE WSS-M4D483-D1: The material defined by this specific

3、ation is a molded in color, general purpose injection molding compound based on acrylonitrile butadiene styrene (ABS) that has been UV stabilized for unpainted interior applications. General purpose ABS is defined as must having a mean Vicat Softening Temperature range from 94 C to 98 C. WRS-M4D483-

4、D2: The material defined by this specification is an injection molding compound based on 100% Post-Industrial Recyclate (PIR) acrylonitrile butadiene styrene (ABS) for non-visible applications. 2. APPLICATION WSS-M4D483-D1 This specification was released originally for material used for unpainted in

5、terior trim parts such as visible seat components, door trim insert and floor console. WRS-M4D483-D2 This specification was released originally for materials containing post-industrial resin content. 2.1 LIMITATIONS WRS-M4D483-D2: These materials are for non-visible, interior applications. When used

6、 for decorated interior applications, this material may require additional in-process testing. Contact Ford Materials Engineering for these requirements. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Req

7、uirements For Production Materials (WSS-M99P1111-A). 3.1.1 Many 4D resin specifications prior to 2011, identified certain requirements with the symbol (s), which indicated that the mean and 3 sigma values were to be reported. The specification minimum, maximum, or range was established using 3 sigma

8、 data. For 2011 and beyond, refer to Table 1 for number of samples required for each test. 3.1.2 WSS-M4D483-D1 This specification is based on virgin materials. 3.1.3 WRS-M4D483-D2 This specification must contain 100% PIR content as defined by WRS-M99P42-A1, Molding Compound, Identification of Recycl

9、ed Content. 3.1.4 The use of regrind is permitted, for economic / environmental reasons. Part manufacturers using this specification must complete DV and PV testing with the ENGINEERING MATERIAL SPECIFICATION WSS-M4D483-D1 WRS-M4D483-D2 Copyright 2015 Ford Global Technologies, LLC Page 2 of 8 allowa

10、ble amount of regrind and the maximum allowable regrind content must be specified on the engineering drawing. Any changes to what is specified on the drawing (no specific amount implies zero regrind) must be approved by Materials and PD Engineering through the formal Ford Motor Company process (SREA

11、). 3.1.5 Materials used in interior applications must meet the requirements outlined in WSS-M99P2222-D1/Latest, Performance, Vehicle Interior Environment Quality Component and Allergen Requirements. Data must be included in material submission package. 3.1.6 Performance Criteria: Parts using this sp

12、ecification shall meet the appropriate performance specifications: WSS-M15P4-F/Latest for mold-in-color interior parts, WSS-M2P188-B1/Latest for painted interior parts, and WSS-M15P34-E/Latest for interior parts with appliqus. 3.1.7 As specified in WSS-M99P1111-A, paragraph 3.2, Ford Materials Engin

13、eering may request a Control Plan and Certificate of Analysis (CoA) containing lot testing requirements which must include, but are not limited to: Melt Flow Rate 3.2 SAMPLE PREPARATION All tests shall be carried out on production materials manufactured from the production process unless correlation

14、 to a non-production process has been reviewed and approved by Ford Materials Engineering. Unless otherwise specified all tests shall be carried out on injection molded, one-end gated test specimens. The test specimens A and D shall be molded using molding conditions defined in ISO 2580-2. No additi

15、onal annealing is allowed. See Tables 1 and 2 for the number of samples required. Specimens shall be as follows: Specimen A 150 minimum x 10 x 4.0 +/- 0.2 mm (ISO 527-2, Specimen Type 1A) Specimen B 355 x 100 x 2.0 +/- 0.1 mm (ISO 3795) Specimen C 145 x 60 x 3.2 +/- 0.2 mm Specimen D Center of Speci

16、men A. 80 x 10 x 4.0 +/- 0.2 mm Specimen E 100 mm diameter x 3.2 mm Specimen F 80 mm diameter x 3.2 mm Specimen G 90 mm x 200 mm Specimen H 50 +/- 1 mm diameter x 3.2 +/- 0.2 mm Specimen I 100 mm x 150 mm, min 3.3 APPEARANCE 3.3.1 Weathering Resistance (WSS-M4D483-D1 only) Rating 4 min (FLTM BO 116-

17、01, 601.6 kJ/m2 exposure Specimen C from smooth polished mold, ISO 105-A02 / AATCC Evaluation Procedure 1) After exposure the material shall show no fading or color change in excess of the specified AATCC rating. In addition, there shall be no cracking, crazing or other deterioration. ENGINEERING MA

18、TERIAL SPECIFICATION WSS-M4D483-D1 WRS-M4D483-D2 Copyright 2015 Ford Global Technologies, LLC Page 3 of 8 Use regional choice for initial approval and report the color house used. See Table 2 for additional color durability submission requirements. 3.4 MATERIAL PROPERTIES 3.4.1 Density 1.02 1.16 g/c

19、m3 (ISO 1183, Method A) 3.4.2 Tensile Strength at Yield 33 MPa min (ISO 527-1 Flow Cross Flow 7.6 8.6 E-5 mm/mm/C E-5 mm/mm/C 3.5.3 Molding Shrinkage After 48 h at 23 +/- 2 C (For specific method and sample size, contact Materials Engineering) Flow Cross Flow 0.4 0.8 0.4 0.8 % % 3.5.4 Poissons Ratio

20、 0.35 N/A 4.3 MATERIAL IDENTIFICATION FOR RECYCLING PURPOSES ABS (ISO 1043/11469) ENGINEERING MATERIAL SPECIFICATION WSS-M4D483-D1 WRS-M4D483-D2 Copyright 2015 Ford Global Technologies, LLC Page 7 of 8 Table 1: Minimum Sample Size Initial Approval New Manufacturing Location for Previously Approved M

21、aterial Para. Test Minimum Lots Specimens per Lot Total Test Specimens Lots Specimens per lot Total Test Specimens 3.1 WSS-M99P1111-A 3.1.3 WSS-M99P2222-D1 Formaldehyde, Acraldehyde, Acetaldehyde, Substances of Concern and Total Carbon, (See below for odor and fogging) 1 1 1 per test 3.1.6 WSS-M15P4

22、-F Reference the Performance Specification 3.3.1 Weathering Resistance 1 1 1 3.4.1 Density 1 3 3 3.4.2 Tensile Strength at Yield* 3 5 15 1 5 5 3.4.3 Elongation at Yield* 3 5 15 1 5 5 3.4.4 Tensile Modulus 1 10 10 3.4.5 Flexural Modulus* 3 10 30 1 10 10 3.4.6 Impact Strength Notched Charpy (per condi

23、tion)* 3 10 30 1 10 10 3.4.7 Heat Deflection Temperature* 3 2 6 1 2 2 3.4.8 Vicat Softening Temperature 3 2 6 1 2 2 3.4.9 Heat Aged Properties 3.4.9.1 Tensile Strength at Yield Change 1 5 5 3.4.9.2 Impact Strength, Notched Charpy Change 1 10 10 3.4.10 Odor 1 9 9 3.4.11 Fogging Photometric 1 3 3 3.4.

24、12 Flammability 1 5 5 3.5.1 Melt Flow Rate 1 1 1 3.5.2 Coefficient of Linear Thermal Expansion (per condition) 1 3 3 3.5.3 Mold Shrinkage 1 5 5 3.5.4 Poissons Ratio 1 5 5 3.5.5 Curves - FTIR - TGA - DSC - CLTE (per condition) - Engineering Stress/Strain at 23C 1 1 1 6 1 per test 6 curves * For these

25、 requirements the 3 sigma value from the raw data is used to meet the requirements. ENGINEERING MATERIAL SPECIFICATION WSS-M4D483-D1 WRS-M4D483-D2 Copyright 2015 Ford Global Technologies, LLC Page 8 of 8 Table 2: Minimum Color Property Testing 5. SUMMARY OF REVISIONS 2015 02 16 Added WRS-M4D483-D2 A

26、dded paragraph 2.1 Updated paragraph 3.1.3 Added paragraph 3.1.4 Renumbered paragraphs 3.1.5 3.1.7 Updated paragraph 3.1.6 Editorial changes to paragraph 3.2 Added WSS-M4D483-D1 reference to 3.3.1 Added the following separate requirements for WRS-M4D483-D2 only: paragraphs 3.4.8 & 3.4.9.1 Removed pa

27、ragraph 3.5.5, Impact Strength, Notched Izod Removed 3.5.5.1 and 3.5.5.2, Impact Strength, Notched Izod from table under paragraph 4.2 Removed 3.5.5, Impact Strength, Notched Izod from Table 1 Para. Test Method Lots Specimens per Lot Total Test Specimens Color Test Direction 3.3.1 Weathering Resista

28、nce 1 1 1 Every color 3.4.2 Tensile Strength at Yield 1 5 5 As directed by Materials Engineering 3.4.5 Flexural Modulus 1 10 10 As directed by Materials Engineering 3.4.6 Impact Strength, Notched Charpy at 23 +/- 2 C 1 10 10 As directed by Materials Engineering 3.4.10 Odor 1 9 9 As directed by Materials Engineering 3.4.12 Flammability 1 5 5 Every color