EN 12080-2017 en Railway applications - Axleboxes - Rolling bearings.pdf

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1、Railway applications - Axleboxes - Rolling bearingsBS EN 12080:2017BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12080 September 2017 ICS 21.100.20; 45.040 Supersedes EN 12080:2007+A1:2010English Version Railway

2、applications - Axleboxes - Rolling bearings Applications ferroviaires - Botes dessieux - Roulements Bahnanwendungen - Radsatzlager - Wlzlager This European Standard was approved by CEN on 19 June 2017. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the cond

3、itions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exist

4、s in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national stan

5、dards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slov

6、akia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN All rights of exploitation in any form and by any mean

7、s reserved worldwide for CEN national Members. Ref. No. EN 12080:2017 ENational forewordThis British Standard is the UK implementation of EN 12080:2017. It supersedes BS EN 12080:2007+A1:2010, which is withdrawn.The UK committee draws users attention to the distinction between normative and informat

8、ive elements, as defined in Clause 3 of the CEN/CENELEC Internal Regulations, Part 3.Normative: Requirements conveying criteria to be fulfilled if compliance with the document is to be claimed and from which no deviation is permitted.Informative: Information intended to assist the understanding or u

9、se of the document. Informative annexes do not contain requirements, except as optional requirements, and are not mandatory. For example, a test method may contain requirements, but there is no need to comply with these requirements to claim compliance with the standard.When speeds in km/h require u

10、nit conversion for use in the UK, users are advised to use equivalent values rounded to the nearest whole number. The use of absolute values for converted units should be avoided in these cases. In the following standard, 200 km/h should be taken as equivalent to 125 mph.The UK participation in its

11、preparation was entrusted to Technical Committee RAE/3/-/2, Railway Applications - Rolling Bearings and Lubricants.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract

12、. Users are responsible for its correct application. The British Standards Institution 2017 Published by BSI Standards Limited 2017ISBN 978 0 580 87240 2ICS 45.040Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority

13、of the Standards Policy and Strategy Committee on 30 September 2017.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 12080:2017EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12080 September 2017 ICS 21.100.20; 45.040 Supersedes EN 12080:2007+A1:2010English

14、Version Railway applications - Axleboxes - Rolling bearings Applications ferroviaires - Botes dessieux - Roulements Bahnanwendungen - Radsatzlager - Wlzlager This European Standard was approved by CEN on 19 June 2017. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which st

15、ipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This Europea

16、n Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are t

17、he national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Roman

18、ia, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN All rights of exploitation in any form

19、 and by any means reserved worldwide for CEN national Members. Ref. No. EN 12080:2017 EBS EN 12080:2017EN 12080:2017 (E) 2 Contents Page European foreword . 4 Introduction 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 8 4 Technical specification . 10 4.1 General requirements 10 4.2

20、Technical specification content 10 5 Quality systems . 11 6 Manufacture . 11 6.1 Steel manufacturing 11 6.2 Heat treatment 11 6.3 Traceability 12 6.4 Coatings . 13 6.4.1 General . 13 6.4.2 Permanent coating. 13 6.4.3 Non-permanent coating . 13 7 Material properties . 13 7.1 General . 13 7.2 Steel fo

21、r rings and rolling elements 13 7.2.1 Grades. 13 7.2.2 Inclusion content 14 7.3 Materials of other components (cages, spacers, seals etc.) 14 8 Geometry and dimensions 14 8.1 Dimensions and tolerances 14 8.2 Rolling bearing internal clearance 14 8.2.1 Rolling bearing clearance before mounting . 14 8

22、.2.2 Rolling bearing clearance after mounting 15 9 Mechanical properties inner ring expanding ability . 15 10 Physical properties 15 10.1 Visual aspect 15 10.1.1 Rings and rolling elements . 15 10.1.2 Cages . 15 10.2 Soundness of rings and rolling elements . 15 10.2.1 General rules 15 10.2.2 Interna

23、l soundness of rings 16 10.2.3 Soundness of ring surfaces . 16 10.2.4 Soundness of roller raceway surfaces 16 10.2.5 Grinding burns 16 10.3 Case depth . 16 10.4 Surface hardness 17 11 Marking 17 11.1 General . 17 BS EN 12080:2017EN 12080:2017 (E) 3 11.2 Marking of rings for cylindrical roller bearin

24、gs (CRB) . 18 11.3 Marking of cartridge bearings for axleboxes 18 11.4 Marking of spherical roller bearings (SRB) 19 11.5 Prefix and postfix 19 12 Inspection 19 12.1 Inspection plan 19 12.2 Sampling 20 13 Quality records 21 14 Approval . 21 15 Delivery and packing . 21 15.1 Greasing of rolling beari

25、ngs 21 15.2 Corrosion protection . 21 15.3 Packaging . 21 Annex A (normative) Ultrasonic inspection of rolling bearing rings 23 Annex B (normative) Magnetic particle inspection of ring surfaces . 28 Annex C (normative) Eddy current inspection of the raceways of the rollers . 30 Annex D (normative) C

26、ages of polymeric material . 33 Annex E (normative) Approval procedures . 42 Annex F (normative) Criteria to determine the extent of approval procedures 44 Annex G (informative) Examples of axlebox assemblies . 46 Annex ZA (informative) Relationship between this European Standard and the Essential R

27、equirements of EU Directive 2008/57/EC aimed to be covered. 48 Bibliography . 50 BS EN 12080:2017EN 12080:2017 (E) 4 European foreword This document (EN 12080:2017) has been prepared by Technical Committee CEN/TC 256 “Railway Applications”, the secretariat of which is held by DIN. This European Stan

28、dard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2018, and conflicting national standards shall be withdrawn at the latest by March 2018. Attention is drawn to the possibility that some of the elements of this

29、 document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 12080:2007+A1:2010. The main changes with respect to the previous edition are listed below: The list of normative references has

30、been changed. Some references have been added; The list of “Terms and definitions” has been changed and new items added, e.g. “Supplier” has been replaced by “Manufacturer”; Clause 4 that regulates “Information and requirements to be agreed and documented” has changed significantly, and 4.3 and 4.4

31、have been removed; The definition of “Dimensional stability” in Clause 6.2 is new and a new requirement for retained austenite for through hardened rings has been added; Clause 6.3 about “Traceability” is re-written with new requirements; Clause 6.4 about “Coatings” is new; Clause 7 about “Material

32、properties” has new requirements on “Chemical composition” and “Inclusion content”; Clause 10 “Physical properties” has several changes, e.g. the definition of “Soundness class” as well as that “Steel riveted brass cages” are no longer allowed; Clause 11 “Marking” is now more detailed and specifies

33、marking of different “bearing types” country of origin is no longer compulsory; The inspection plan in Clause 12 has been extended; A requirement for archiving of documents relating to quality records has been added in Clause 13; In Clause 14 a requirement for informing about changes relating to pro

34、duct approval has been added; Clause 15 has changes relating to grease batch approval, corrosion protection and packaging; In Annex A there are changes to the specification of “Preparation of rings”; In Annex B there are changes to the specification of “Equipment”; BS EN 12080:2017EN 12080:2017 (E)

35、5 Annex D is now normative and has significant changes; Annex F is now normative and more specific on some criteria; Annex G is a new informative annex giving an example of an axlebox assembly. This document has been prepared under a mandate given to CEN by the European Commission and the European F

36、ree Trade Association, and supports essential requirements of EU Directive 2008/57/EC. For relationship with EU Directive 2008/57/EC, see informative Annex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the f

37、ollowing countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherland

38、s, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 12080:2017EN 12080:2017 (E) 6 Introduction This standard is part of a set of standards: EN 12080, EN 12081 and EN 12082. This European Standard has been drawn up with th

39、e purpose of aiming at optimum performance in rail transportation. Performance implies a certain quality level of the vehicle running gear, which every railway undertaking may require, notably by imposing procedures in approval and requesting the existence of a quality assurance system for the suppl

40、y of rolling bearings intended for rolling stock operating on its network or other networks in Europe. BS EN 12080:2017EN 12080:2017 (E) 7 1 Scope This European Standard specifies the quality parameters of axlebox rolling bearings supporting the load of the vehicle, required for reliable operation o

41、f trains on European networks. It covers metallurgical and material properties as well as geometric and dimensional characteristics. It also defines methods for quality assurance and conditions for approval of the products. 2 Normative references The following documents, in whole or in part, are nor

42、matively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10204:2004, Metallic products - Types of inspection docum

43、ents EN 12081:2017, Railway applications - Axleboxes - Lubricating greases EN 12082:2017, Railway applications - Axleboxes - Performance testing EN 13018:2016, Non-destructive testing - Visual testing - General principles EN 15663:2017, Railway applications - Definition of vehicle reference masses E

44、N ISO 178:2010, Plastics - Determination of flexural properties (ISO 178:2010) EN ISO 179-1:2010, Plastics - Determination of Charpy impact properties - Part 1: Non-instrumented impact test (ISO 179-1:2010) EN ISO 307:2007, Plastics - Polyamides - Determination of viscosity number (ISO 307:2007) EN

45、ISO 683-17:2014, Heat-treated steels, alloy steels and free-cutting steels - Part 17: Ball and roller bearing steels (ISO 683-17:2014) EN ISO 1172:2003, Textile-glass-reinforced plastics - Prepregs, moulding compounds and laminates - Determination of the textile-glass and mineral-filler content - Ca

46、lcination methods (ISO 1172:1996) EN ISO 1183-1:2012, Plastics - Methods for determining the density of non-cellular plastics - Part 1: Immersion method, liquid pyknometer method and titration method (ISO 1183-1:2012) EN ISO 1183-2:2004, Plastics - Methods for determining the density of non-cellular

47、 plastics - Part 2: Density gradient column method (ISO 1183-2:2004) EN ISO 2639:2002, Steels - Determination and verification of the depth of carburized and hardened cases (ISO 2639:2002) EN ISO 3059:2012, Non-destructive testing - Penetrant testing and magnetic particle testing - Viewing condition

48、s (ISO 3059:2012) EN ISO 3451-1:2008, Plastics - Determination of ash - Part 1: General methods (ISO 3451-1:2008) EN ISO 6507-1:2005, Metallic materials - Vickers hardness test - Part 1: Test method (ISO 6507-1:2005) EN ISO 6508-1:2016, Metallic materials - Rockwell hardness test - Part 1: Test meth

49、od (ISO 6508-1:2016) BS EN 12080:2017EN 12080:2017 (E) 8 EN ISO 6508-2:2015, Metallic materials - Rockwell hardness test - Part 2: Verification and calibration of testing machines and indenters (ISO 6508-2:2015) EN ISO 6508-3:2015, Metallic materials - Rockwell hardness test - Part 3: Calibration of reference blocks (ISO 6508-3:2015) EN ISO 9934-1:2016, Non-destructive testing - Magnetic particle testing - Part 1: General principles (ISO 9934-1:2016) EN ISO 9934-2:2015, Non-destructive testing - Magnetic particle testing - Par