DIN EN ISO 10438-4-2010 Petroleum petrochemical and natural gas industries - Lubrication shaft-sealing and control-oil systems and auxiliaries - Part 4 Self-acting gas seal support.pdf

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1、August 2010DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINNormenausschuss Maschinenbau (NAM) im DINPreisgruppe 18DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestatt

2、et.ICS 75.180.20!$iEnglische Fassung EN ISO 10438-4:2007, mit CD-ROMPetroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 4: Self-acting gas seal support systems (ISO 10438-4:2007);English version EN ISO 10438-4:2007, with CD-ROMI

3、ndustries du ptrole, de la ptrochimie et du gaz naturel Systmes de lubrification, systmes dtanchit, systmes dhuile de rgulation et leursauxiliaires Partie 4: Systmes de soutien pour les tanchits au gaz autoactionnes(ISO 10438-4:2007);Version anglaise EN ISO 10438-4:2007, avec CD-ROMAlleinverkauf der

4、 Normen durch Beuth Verlag GmbH, 10772 BerlinErsatz frDIN EN ISO 10438-4:2008-07www.beuth.deGesamtumfang 34 SeitenDIN EN ISO 10438-4:2010-08 Nationales Vorwort Dieses Dokument (EN ISO 10438-4:2007) wurde vom ISO/TC 67 Materials, equipment and offshore structures for petroleum, petrochemical and natu

5、ral gas industries“, Subkomitee SC 6 Processing equipment and systems in Zusammenarbeit mit dem Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie“ (Sekretariat AFNOR, Frankreich) erarbeitet. Fr Deutschland hat hieran der Arb

6、eitsausschuss NA 109-00-01 AA Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie Spiegelausschuss zu CEN/TC 12 und ISO/TC 67“ im Normenausschuss Erdl- und Erdgasgewinnung (NG) des DIN Deutsches Institut fr Normung e. V. mitgearbeitet. Diese Europische Nor

7、m enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 1/2004 nur die englische Originalfassung der ISO Norm. Diese Norm enthlt neben den gesetzlichen Einheiten auch die Einheiten F“, in (inch)“ und psi“, die im Deutschen Normenwerk nicht zugelassen sind. Es wird ausdrcklich darauf hingewiesen,

8、dass die Anwendung dieser Einheiten im nationalen amtlichen und geschftlichen Verkehr aufgrund des Gesetzes ber Einheiten im Messwesen nicht zulssig ist. Umrechnung: Nicht-SI-Einheit SI-Einheit Umrechnung F C C = (5/9) (F-32) in (inch) mm 1 in = 25,4 mm psi (psig) kPa 1 psi = 6,894 757 kPa Fr die in

9、 diesem Dokument zitierten Internationalen Normen wird im Folgenden auf die entsprechenden Deutschen Normen hingewiesen: ISO 10438-1 siehe DIN EN ISO 13438-1 ISO 10438 Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries besteht aus d

10、en folgenden Teilen: Part 1: General requirements Part 2: Special-purpose oil systems Part 3: General-purpose oil systems Part 4: Self-acting gas seal support systems 2 DIN EN ISO 10438-4:2010-08 nderungen Gegenber DIN EN ISO 10438-4:2005-07 wurden folgende nderungen vorgenommen: a) der Norm-Inhalt

11、dieses Teils 4 mit Anforderungen an Sperrgasversorgungsanlagen wurde redaktionell neu gegliedert, wobei die Angaben ber allgemeine Anforderungen sowie weitere Anforderungen an Leitungen und Rohre sowie an Kontroll- und Messeinrichtungen und elektrische Systeme jeweils in eigenen Abschnitten zusammen

12、gefasst wurden. Gegenber DIN EN ISO 10438-4:2008-07 wurde folgende Korrektur vorgenommen: b) das Datasheet aus dem informativen Anhang A Datasheets“ wird auf einer extra CD-Rom zur Verfgung gestellt. Frhere Ausgaben DIN EN ISO 10438-4: 2005-07, 2008-07 3 DIN EN ISO 10438-4:2010-08 4 Nationaler Anhan

13、g NA (informativ) Literaturhinweise DIN EN ISO 10438-1, Erdl-, petrochemische und Erdgasindustrie Schmierl-, Sperrl- und Regellversorgungsanlagen und Hilfsanlagen Teil 1: Allgemeine Anforderungen EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10438-4 December 2007 ICS 75.180.20 Supersedes

14、EN ISO 10438-4:2003 English Version Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 4: Self-acting gas seal support systems (ISO 10438-4:2007) Industries du ptrole, de la ptrochimie et du gaz naturel Systmes de lubrification

15、, systmes dtanchit, systmes dhuile de rgulation et leurs auxiliaires Partie 4: Systmes de soutien pour les tanchits au gaz auto-actionnes (ISO 10438-4:2007) Erdl-, petrochemische und Erdgasindustrie Schmierl-, Sperrl- und Regellversorgungsanlagen und Hilfsanlagen Teil 4: Sperrgasversorgungsanlagen (

16、ISO 10438-4:2007) This European Standard was approved by CEN on 14 December 2007. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and

17、bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibi

18、lity of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland

19、, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de St

20、assart, 36 B- 1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10438-4:2007: EEN ISO 10438-4:2007 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms, abbreviated terms and

21、 definitions 5 4 General6 4.1 System selection6 4.2 Basic design.6 4.3 Gas filters .8 4.3.1 General8 4.3.2 Particulate filter sizing 8 4.3.3 Coalescing filter sizing8 4.4 Transfer valves.8 4.5 Condensate traps.8 5 Piping and tubing.9 6 Instrumentation, control and electrical systems9 6.1 General9 6.

22、2 Alarms and shutdowns .10 6.3 Instrumentation10 6.3.1 Flow indicators.10 6.3.2 Relief valves .11 6.3.3 Rupture disks.11 7 Inspection, testing and preparation for shipment11 7.1 General11 7.2 Inspection .11 7.3 Testing 11 7.3.1 General11 7.3.2 Piping spools .12 7.3.3 Operational tests12 7.4 Preparat

23、ion for shipment 12 8 Vendors Data.12 8.1 Proposal12 8.2 Spare parts .12 Annex A (informative) Datasheets .13 Annex B (informative) Piping and instrument diagrams.14 Annex C (informative) Inspectors checklist.26 Annex D (informative) Dry-gas-seal connection terminology and configurations.28 Bibliogr

24、aphy 3 0DIN EN ISO 10438-4:2010-08 EN ISO 10438-4:2007 (E) 3 Foreword This document (EN ISO 10438-4:2007) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Ma

25、terials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June

26、 2008, and conflicting national standards shall be withdrawn at the latest by June 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent right

27、s. This document supersedes EN ISO 10438-4:2003. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Ge

28、rmany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10438-4:2007 has been approved by CEN as a EN ISO 10438-4:2

29、007 without any modification. DIN EN ISO 10438-4:2010-08 EN ISO 10438-4:2007 (E) 4 Introduction This International Standard was developed jointly with API 614, 5th edition. ISO 10438 is divided into four parts corresponding to the four chapters of API 614. Users of this part of ISO 10438 should be a

30、ware that further or differing requirements might be needed for individual applications. This part of ISO 10438 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly

31、appropriate where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 10438 and provide details. It is intended that this part of ISO 10438 be used in conjunction with 10438-1. This part of ISO 10438 requires

32、the purchaser to specify certain details and features. A bullet () at the beginning of a clause or subclause indicates that either a decision is required or further information is to be provided by the purchaser. This information or decision should be indicated on the datasheet(s); otherwise it shou

33、ld be stated in the quotation request or in the order. In this International Standard, US customary (USC) units are included in brackets for information. DIN EN ISO 10438-4:2010-08 EN ISO 10438-4:2007 (E) 5 1 Scope This part of ISO 10438 in conjunction with ISO 10438-1 specifies requirements for sup

34、port systems for self-acting gas seals (dry gas seals), for example as described in ISO 10439 and ISO 10440-1. These systems can serve equipment such as compressors, gears, pumps and drivers. NOTE For the purposes of this statement of scope, API 617 is equivalent to ISO 10439 and API 619 is equivale

35、nt to ISO 10440-1. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 104

36、38-1:2007, Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 1: General requirements ISO 15649, Petroleum and natural gas industries Piping API RP 520, Sizing, Selection, and Installation of Pressure-Relieving Devices in Refin

37、eries Part I: Sizing and Selection API RP 520, Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries Part II: Installation API 526, Flanged Steel Pressure Relief Valves ANSI/ASME B31.3, Process Piping 3 Terms, abbreviated terms and definitions For the purposes of this docum

38、ent, the terms, abbreviated terms and definitions given in ISO 10438-1 apply. DIN EN ISO 10438-4:2010-08 EN ISO 10438-4:2007 (E) 6 4 General 4.1 System selection Datasheets for system specifications are provided in Annex A. Annex B provides schemas of typical system components and diagrams of typica

39、l, complete dry gas seal support systems and modules. These schemas and diagrams illustrate the general philosophy and requirements of this part of ISO 10438 and are included to assist the purchaser in the selection of an appropriate system. The purchaser and the vendor shall mutually agree upon an

40、acceptable system. Annex C provides an inspector checklist of typical items reviewed by the purchaser. 4.2 Basic design 4.2.1 The equipment (including auxiliaries) covered by this part of ISO 10438 shall be designed and constructed for a minimum service life of 20 years and at least 5 years of unint

41、errupted operation. NOTE It is recognized that this is a design criterion. z 4.2.2 If specified, the purchaser may specify the vendor responsible for each portion of the design, scope of supply, installation and performance of the dry gas seal system. If the purchaser is not the end user, then the e

42、nd user shall approve the vendors specified. z 4.2.3 The purchaser shall specify the equipments normal operating point and all other operating points. Other parameters required for the design of the seal support system, such as gas composition, maximum and minimum flare pressure, maximum and minimum

43、 sealing pressure and settle-out pressure shall also be specified. 4.2.4 Unless otherwise specified, the lube-oil console and the dry gas seal module shall be mounted on separate skids. 4.2.5 The dry gas seal system shall be designed to serve the full range of equipment operating conditions specifie

44、d. These conditions may include but are not limited to the following: a) settle-out pressures; b) process relief-valve settings; c) shop test and field run-ins; d) start-up conditions; e) gas composition. NOTE This requires a detailed system review with the equipment suppliers, purchaser and owner,

45、and is normally finalized at the coordination meeting. 4.2.6 Control systems shall provide adequate gas velocity across the labyrinths at all clearances, including minimum labyrinth clearance to twice the maximum design labyrinth clearance to prevent migration of contaminents from the process gas. N

46、OTE In a flow-control system, velocity across the labyrinths decreases as clearances increase. 4.2.7 All gas streams (including alternate, backup, start-up sources) into the seal shall be provided at a temperature of at least 20 K (35 R) above their dew point in order to preclude the possibility of

47、liquid entering the dry gas seal. DIN EN ISO 10438-4:2010-08 EN ISO 10438-4:2007 (E) 7 NOTE 1 On some systems, the discharge temperature of the compressor gas stream might not provide this dew-point margin. NOTE 2 In some cases, this can require heaters and/or heat tracing by the owner. The dew-poin

48、t margin shall be maintained throughout the seal and not just at the supply connections. In some cases, alternate gases to the process gas should be considered for start-up or dew-point reasons. z 4.2.8 If specified, additional provision for seal-gas conditioning as specified by the purchaser shall

49、be furnished. NOTE Gas conditioning can involve heat tracing, alternate seal-gas sources, coalescing filters, or other provisions. 4.2.9 Valved vents, drains and piping shall be furnished to permit draining, cleaning and refilling of idle components, such as filter elements, while the equipment is in operation. 4.2.10 Seal-gas module piping shall be arranged such that it can be manually drained prior to start-up to avoid the possibility of c