DIN EN ISO 10438-3-2010 Petroleum petrochemical and natural gas industries - Lubrication shaft-sealing and control-oil systems and auxiliaries - Part 3 General-purpose oil systems .pdf

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1、August 2010DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINNormenausschuss Maschinenbau (NAM) im DINPreisgruppe 21DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestatt

2、et.ICS 75.180.20!$iEnglische Fassung EN ISO 10438-3:2007, mit CD-ROMPetroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 3: General-purpose oil systems (ISO 10438-3:2007);English version EN ISO 10438-3:2007, with CD-ROMIndustries

3、 du ptrole, de la ptrochimie et du gaz naturel Systmes de lubrification, systmes dtanchit, systmes dhuile de rgulation et leursauxiliaires Partie 3: Systmes dhuile pour applications gnrales (ISO 10438-3:2007);Version anglaise EN ISO 10438-3:2007, avec CD-ROMAlleinverkauf der Normen durch Beuth Verla

4、g GmbH, 10772 BerlinErsatz frDIN EN ISO 10438-3:2008-07www.beuth.deGesamtumfang 46 SeitenB55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 DIN EN ISO 10438-3:2010-08 Nationales Vorwort Dieses Dokument (EN ISO 10438-3:2007) wurde vom ISO/TC 67 Materials, equipment and offshore stru

5、ctures for petroleum, petrochemical and natural gas industries“, Subkomitee SC 6 Processing equipment and systems in Zusammenarbeit mit dem Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie“ (Sekretariat AFNOR, Frankreich) e

6、rarbeitet. Fr Deutschland hat hieran der Arbeitsausschuss NA 109-00-01 AA Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie Spiegelausschuss zu CEN/TC 12 und ISO/TC 67“ im Normenausschuss Erdl- und Erdgasgewinnung (NG) des DIN Deutsches Institut fr Normu

7、ng e. V. mitgearbeitet. Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 1/2004 nur die englische Originalfassung der ISO Norm. Diese Norm enthlt neben den gesetzlichen Einheiten auch die Einheiten F“, BTU“, ft“, hp“, in (inch)“, lb (pound)“, lbf“, NPS“ und psi“, die im

8、 Deutschen Normenwerk nicht zugelassen sind. Es wird ausdrcklich darauf hingewiesen, dass die Anwendung dieser Einheiten im nationalen amtlichen und geschftlichen Verkehr aufgrund des Gesetzes ber Einheiten im Messwesen nicht zulssig ist. Umrechnung: Nicht-SI-Einheit SI-Einheit Umrechnung F C C = (5

9、/9) (F-32) BTU kJ 1 BTU = 1,055 kJ ft m 1 ft = 0,3048 m hp kW 1 hp 0,74 kW in (inch) mm 1 in = 25,4 mm lb (pound) kg 1 lb = 0,453 592 37 kg lbf N 1 lbf = 4,448 222 N NPS DN 1 NPS = DN 25 psi (psig) kPa 1 psi = 6,894 757 kPa Fr die in diesem Dokument zitierten Internationalen Normen wird im Folgenden

10、 auf die entsprechenden Deutschen Normen hingewiesen: ISO 10438-1 siehe DIN EN ISO 13438-1 ISO 10438-2 siehe DIN EN ISO 10438-2 ISO 13706 siehe DIN EN ISO 13706 ISO 13709 siehe DIN EN ISO 13709 2 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 DIN EN ISO 10438-3:2010-08 ISO 1043

11、8 Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries besteht aus den folgenden Teilen: Part 1: General requirements Part 2: Special-purpose oil systems Part 3: General-purpose oil systems Part 4: Self-acting gas seal support systems

12、 nderungen Gegenber DIN EN ISO 10438-3:2005-07 wurden folgende nderungen vorgenommen: a) der Norm-Inhalt dieses Teils 3 mit Anforderungen an lversorgungsanlagen fr allgemeine Einsatzzwecke wurde redaktionell neu gegliedert, wobei die Angaben ber Grundplatten, lbehlter, Pumpen und Antriebe, Khler, Fi

13、lter, Akkumulatoren, Armaturen, Frderleitungen, Anzeige- und Kontrollelemente sowie elektrische Einrichtungen allgemein unter einem Abschnitt General requirements“ (de: Allgemeine Anforderungen“) zusammengefasst wurden. Gegenber DIN EN ISO 10438-3:2008-07 wurde folgende Korrektur vorgenommen: b) das

14、 Datasheet aus dem informativen Anhang A Datasheets“ wird auf einer extra CD-Rom zur Verfgung gestellt. Frhere Ausgaben DIN EN ISO 10438-3: 2005-07, 2008-07 3 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 DIN EN ISO 10438-3:2010-08 4 Nationaler Anhang NA (informativ) Literatur

15、hinweise DIN EN ISO 10438-1, Erdl-, petrochemische und Erdgasindustrie Schmierl-, Sperrl- und Regellversorgungsanlagen und Hilfsanlagen Teil 1: Allgemeine Anforderungen DIN EN ISO 10438-2, Erdl-, petrochemische und Erdgasindustrie Schmierl-, Sperrl- und Regellversorgungsanlagen und Hilfsanlagen Teil

16、 2: lversorgungsanlagen fr besondere Anwendungsflle ISO 13706, Erdl-, petrochemische und Erdgasindustrie Luftgekhlte Wrmeaustauscher EN ISO 13709, Kreiselpumpen fr den Einsatz in der Erdl-, petrochemischen und Erdgasindustrie B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 EUROP

17、EAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10438-3 December 2007 ICS 75.180.20 Supersedes EN ISO 10438-3:2003 English Version Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 3: General-purpose oil systems (ISO 10438

18、-3:2007) Industries du ptrole, de la ptrochimie et du gaz naturel Systmes de lubrification, systmes dtanchit, systmes dhuile de rgulation et leurs auxiliaires Partie 3: Systmes dhuile pour applications gnrales (ISO 10438-3:2007) Erdl-, petrochemische und Erdgasindustrie Schmierl-, Sperrl- und Regell

19、versorgungsanlagen und Hilfsanlagen Teil 3: lversorgungsanlagen fr allgemeine Anwendungsflle (ISO 10438-3:2007) This European Standard was approved by CEN on 14 December 2007. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Eur

20、opean Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (Engl

21、ish, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria

22、, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZAT

23、ION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B- 1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10438-3:2007: EB55EB1B3E14C22109E918E8EA43EDB30F09DC

24、FB7EF8CD9NormCD - Stand 2011-02 EN ISO 10438-3:2007 (E) 2 Contents PageForeword4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms, abbreviated terms and definitions 6 4 General7 4.1 Basic design.7 4.2 General9 4.3 Baseplates 10 4.4 Oil reservoirs11 4.4.1 General11 4.4.2 Protection from dir

25、t and water .11 4.4.3 Oil connections and internal piping.11 4.4.4 Manways and drains12 4.4.5 Features and appendages 12 4.4.6 Capacity and configurations 13 4.4.7 Heating13 4.4.8 Provision for insulation.13 4.4.9 Plugged connections 14 4.4.10 Special features .14 4.4.11 Materials .14 4.4.12 Groundi

26、ng.14 4.5 Pumps and pump drivers14 4.6 Coolers18 4.6.1 General18 4.6.2 Shell-and-tube coolers 20 4.6.3 Multi-plate type coolers.20 4.6.4 Air-cooled heat exchangers21 4.7 Filters 21 4.8 Transfer valves.23 4.9 Lube-oil rundown tanks 23 5 Piping 24 5.1 General24 5.2 Oil piping 24 5.3 Instrument piping.

27、24 5.4 Water piping .24 6 Instrumentation and electrical systems 24 7 Inspection, testing and preparation for shipment25 7.1 General25 7.2 Inspection .25 7.3 Testing 25 7.3.1 General25 7.3.2 Hydrostatic test26 7.3.3 Operational tests26 7.4 Preparation for shipment 27 8 Vendors data .27 8.1 General27

28、 8.2 Proposals27DIN EN ISO 10438-3:2010-08 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 EN ISO 10438-3:2007 (E) 3 PageAnnex A (informative) Datasheets.28 Annex B (informative) Piping and instrument diagrams.29 Annex C (informative) Inspectors checklist 34 Annex D (informative

29、) Guidance to system reliability.37 Bibliography42 DIN EN ISO 10438-3:2010-08 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 EN ISO 10438-3:2007 (E) 4 Foreword This document (EN ISO 10438-3:2007) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offsh

30、ore structures for petroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the st

31、atus of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2008, and conflicting national standards shall be withdrawn at the latest by June 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject

32、 of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 10438-3:2003. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement t

33、his European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and th

34、e United Kingdom. Endorsement notice The text of ISO 10438-3:2007 has been approved by CEN as a EN ISO 10438-3:2007 without any modification. DIN EN ISO 10438-3:2010-08 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 EN ISO 10438-3:2007 (E) 5 Introduction This International Stan

35、dard was developed jointly with API 614, 5th edition. ISO 10438 is divided into four parts corresponding to the four chapters of API 614. Users of this part of ISO 10438 should be aware that further or differing requirements might be needed for individual applications. This part of ISO 10438 is not

36、intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly appropriate where there is innovative or developing technology. Where an alternative is offered, the vendor should iden

37、tify any variations from this part of ISO 10438 and provide details. This part of ISO 10438 is to be used in conjunction with 10438-1. This part of ISO 10438 requires the purchaser to specify certain details and features. A bullet () at the beginning of a clause or subclause indicates that either a

38、decision is required or further information is to be provided by the purchaser. This information should be indicated on the datasheet(s); otherwise it should be stated in the quotation request or in the order. In this International Standard, US Customary (USC) units are included in brackets for info

39、rmation. DIN EN ISO 10438-3:2010-08 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 EN ISO 10438-3:2007 (E) 6 1 Scope This part of ISO 10438, in conjunction with ISO 10438-1, specifies requirements for oil systems for general-purpose applications. These oil systems can provide l

40、ubrication oil, but not seal oil and can serve equipment such as compressors, gears, pumps and drivers. NOTE The term “general-purpose” is defined in ISO 10438-1. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, o

41、nly the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 10438-1:2007, Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 1: General requiremen

42、ts ISO 10438-2:2007, Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 2: Special-purpose oil systems ISO 13706:2005, Petroleum, petrochemical and natural gas industries Air-cooled heat exchangers ISO 13709, Centrifugal pumps

43、for petroleum, petrochemical and natural gas industries ISO 15649:2001, Petroleum and natural gas industries Piping ISO 16889, Hydraulic fluid power Filters Multi-pass method for evaluating filtration performance of a filter element 1)API RP 686, Machinery Installation and Installation Design IEC 60

44、034 (all parts), Rotating electrical machines TEMA, Standards of the Tubular Exchanger Manufacturers Association NEMA MG1, Motors and Generators 3 Terms, abbreviated terms and definitions For the purposes of this document, the terms, definitions and abbreviated terms given in ISO 10438-1 apply. 1) To be published. (Revision of ISO 16889:1999) DIN EN ISO 10438-3:2010-08 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02